Technical and commissioning
documentation
EG MULTIFUEL 20-80 kW
Original instructions / Ver. English
Edition XNovember 2019
Страница 1: ...Technical and commissioning documentation EG MULTIFUEL 20 80 kW Original instructions Ver English Edition X November 2019...
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Страница 4: ...ATE 45 THE TERMS OF THE GUARANTEE 46 GUARANTEE CARD 47 PROTOCOL FOR THE FIRST ACTIVATION OF THE DEVICE 50 SERVICE TAB 54 COMPLAINT PROTOCOL 55 List of drawings Drawing 1 Basic dimensions of the boiler...
Страница 5: ...Required space around the boiler 18 Table 5 Minimum cross sections of supply and exhaust ventilation ducts 22 Table 6 Flow parameters for nominal power 24 Table 7 Storage buffer volumes 24 Table 8 Req...
Страница 6: ...PERIOD 2 PURPOSE OF THE BOILER EG MULTIFUEL series boilers are designed for installation in water central heating systems in closed1 open2 2 forced circulation systems and for domestic hot water produ...
Страница 7: ...otherwise overheating may occur which will result in serious damage to property and causa there is a danger to the health and life of persons in or near the boiler room g The hydraulic system of the b...
Страница 8: ...ENCES AND DAMAGE RESULTING FROM FAILURE TO OBSERVE THE MANUFACTURER S RECOMMENDATIONS REGARDING THE INSTALLATION AND INSTALLATION OF THE DEVICE CONTAINED IN THIS MANUAL THE INSTALLER BEARS FULL RESPON...
Страница 9: ...C D E F G I J K L 20 kW 1640 780 1990 1570 1670 820 915 1310 460 5 4 150 30 kW 1640 780 1990 1570 1670 820 915 1310 460 5 4 150 40 kW 1640 780 1990 1570 1670 820 915 1310 460 5 4 150 60 kW 1640 780 19...
Страница 10: ...EN 303 5 2012 5 5 5 5 5 11 Flammability in hours at QN h 12 Fuel consumption at QN kg h 13 Temperature regulator setting range C 50 85 50 85 50 85 50 85 50 85 14 Minimum flow temperature C 50 50 50 5...
Страница 11: ...R UNIT DUE TO THE USE OF FUEL INCONSISTENT WITH THIS DOCUMENTATION THE MANUFACTURER MAY WAIVE THE GUARANTEE FOR THEIR REPLACEMENT IT IS UNACCEPTABLE TO USE FUELS MADE OF ARTIFICIAL GOODS FUELS WITH AD...
Страница 12: ...DGE AND EXPERIENCE WITH THE GREATEST CARE IN THE WARRANTY CARD WHICH IS AN INTEGRAL PART OF THIS MANUAL YOU SHOULD ENTER THE DATE OF INSTALLATION OF THE BOILER AND THE FIRST START UP UNDER PAIN OF TOT...
Страница 13: ...of the exhaust air duct 200 cm2 For boilers above 25 kW a ventilation duct with a cross section of 50 of the diameter of the flue gas duct is required but not smaller than 14 x 14 cm Following the abo...
Страница 14: ...ackfilling ash removal and cleaning Place EG MULTIFUEL boilers on a non combustible floor If there is a risk of groundwater inflow when the boiler room is located in the basement the boiler should be...
Страница 15: ...space above the boiler Drawing 3 Required space around the boiler Table 4 Required space around the boiler Power A B C D E 17 30 kW 40 0 85 0 40 0 100 0 80 0 35 40 kW 40 0 85 0 40 0 100 0 85 0 45 60...
Страница 16: ...f the chimney and no longer than 3m The connection between the chimney and the boiler should be connected with a min drop 5 towards the boiler The height and cross section of the chimney have a signif...
Страница 17: ...nsate resistant chimney systems the chimney should be made of acid resistant materials and be insulated along the entire length the chimney must be equipped with a cleanout at the bottom of the chimne...
Страница 18: ...cm and thus with a cross section of the exhaust air duct 200 cm2 For boilers above 25 kW a ventilation duct with a cross section of 50 of the diameter of the flue gas duct is required but not smaller...
Страница 19: ...achieved by 3 way temperature valves e g ESBE TV valves 4 way valve with additional bypass pump by using a boiler boiler pump hydraulic coupling or other device that automatically ensures the correct...
Страница 20: ...ATION WITH THE WARRANTY CARD IS A CONDITION OF ITS VALIDITY Table 6 Flow parameters for nominal power Boiler output 20kW 30kW 40kW 60kW 80kW Flow rate for a temperature difference of 10 C l s 0 48 0 7...
Страница 21: ...ies boilers are suitable for operating pressures up to 2 5 bar A safety valve should be installed in the closest possible vicinity of the boiler Operation of the boiler without the above mentioned val...
Страница 22: ...ation When installing a boiler in Poland reference should be made to the provisions of PN EN 12828 A1 2014 05 Heating installations in buildings design of water central heating systems and the princip...
Страница 23: ...sliders are not permitted This pipe should be free from sharp bends and reducing the diameter along its entire length The diameter of the safety pipe depends on the boiler output The correct selection...
Страница 24: ...mand in a short time to a specific heating medium e g an air heater or other heating system that needs quite a large amount of energy in a relatively short time unit Installation in which the energy d...
Страница 25: ...ble 7 Accumulation buffer capacity Boiler output 60kW 80kW 100kW 150kW Accumulation buffer capacity required 1000 l 1000 l 1500 l 2500 l Boiler output 200kW 250kW 300kW 350kW Accumulation buffer capac...
Страница 26: ...e socket should be located in a place accessible to the user allowing quick disconnection of the device In addition it should be located away from heat sources that could damage it 9 6 1 THE MAIN POWE...
Страница 27: ...uit in accordance with the applicable regulations and standards Check the consistency between the parameters of the main electrical installation and the parameters of the electrical equipment of the b...
Страница 28: ...in accordance with applicable laws The basic obligations of the service include observance of the rules specified in the operating instructions of the boiler and the operating instructions of the boi...
Страница 29: ...st activation into the warranty card 10 3 FILLING WITH WATER Before the first start up of the boiler check whether the heating system is tight After its verification it should be washed out in order t...
Страница 30: ...IAN DO NOT OPERATE THE UNIT WITHOUT WATER IN THE HYDRAULIC SYSTEM IT IS FORBIDDEN TO TOP UP THE WATER IF IT IS FOUND TO BE MISSING IN A BOILER THAT IS ALREADY IN OPERATION AS THIS MAY CAUSE DAMAGE TO...
Страница 31: ...GASES PRODUCED BY THE AFTERBURNING OF FUEL DUE TO THE MOBILE MECHANICAL BURNER CLEANING SYSTEM THE USER AND PERSONS CARRYING OUT MAINTENANCE REPAIR WORK WITHIN THE AREA OF THE BURNER SHOULD BE PARTICU...
Страница 32: ...ed to service EkoGre boilers After the service is completed the person performing the maintenance activities is obliged to make an entry in the Warranty Card Scope of seasonal operation activities rem...
Страница 33: ...ce Figure 8 Location of the cleaning system of the EG MULTIFUE boiler exchanger body cleaner EMPTY THE ASH COLLECTOR BEFORE IT IS COMPLETELY FILLED SO THAT THE ASH SNAIL DOES NOT BECOME DYSFUNCTIONAL...
Страница 34: ...EMPTIED WHEN THE BOILER IS SWITCHED OFF AND IT SHOULD NOT BE REMOVED DURING BOILER OPERATION OR IMMEDIATELY AFTER STOPPING THE BOILER OPERATION Figure 9 Removal of ash from the ash collector ATTENTION...
Страница 35: ...he screws fixing the exhaust fan f remove the fan and the turbine and clean the dust and to blow g remove the screws of the top cover of the boiler h remove the cover clean the top of the boiler excha...
Страница 36: ...correct operation of the centrifuges in the manual test mode of boiler control 10 5 4 PROTECTION AGAINST CLOGGING OF THE FEEDER Every 3 months it is necessary to check the condition and correct functi...
Страница 37: ...based on an emergency shutdown of the boiler after the boiler exceeds the temperature of 95 C The sensor blocks the operation of the fuel feeder and the fan to end the combustion process while maintai...
Страница 38: ...2 weeks to avoid blockages In order to protect the boiler against corrosion caused by moisture on the exchanger walls it is necessary to leave a clean and burnt out door open during the shutdown perio...
Страница 39: ...carried out with the appliance switched off and disconnected from the mains which will largely eliminate the risk of injury or death maintenance and repair work in the vicinity of hot boiler elements...
Страница 40: ...ong term operation of the boiler the boiler exchanger should be regularly cleaned of dusts and deposits as products of fuel combustion in the furnace Clean the combustion chamber only when the boiler...
Страница 41: ...oor of the boiler door not locked adjust the lock wear of sealing cord sealant replacement of sealant with new one no chimney draught clean the chimney increase the chimney cross section raise the chi...
Страница 42: ...igniter is working boiler is not igniting too low a dose of fuel restart the boiler automatic replenishment of the dose of fuel will occur build up of scale in the inflatable line of the lighter remov...
Страница 43: ...s After the boiler has been used up and worn out it must be replaced disassemble the bolted parts by unscrewing them and the welded parts by cutting them out electronic components gearmotor fan and el...
Страница 44: ...MODEL OF THE BOILER NAMEPLATE 43...