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- AB600A5015

Instruction Manual

- 6 -

1

Range of Applications

The drive is suitable for lockstitch, chainstitch and overlock machines of various manufacturers.
The functions backtacking and stitch compression, are unsupported.

1.1 Use in Accordance with Regulations

The drive is not an independent functional machine. It has been designed for integration into other machines by
trained specialists.
It  must  not  be  put  into  service  until  the  machinery  into  which  it  is  to  be  incorporated  has  been  declared  in
conformity  with  the  provisions  of  the  EC  Directive  (Appendix  II,  paragraph  B  of  the  Directive  89/392/EEC  and
supplement 91/368/EEC).

The drive has been developed and manufactured in accordance with the relevant EC standards:

IEC/EN 60204-31  Electrical equipment of industrial machines:

Particular requirements for industrial sewing machines, sewing units and sewing systems.

Operate the drive only in dry areas.

A

TTENTION

When selecting the installation site and the layout of the connecting cable, the Safety
Instructions must be followed with no exceptions.
Particular attention should be paid to maintaining the proper distance from moving parts!

2

Scope of Supply

Standard Scope of Supply

1

Direct current motor

DC1200 optional DC1250

1

Electronic control

AB600A5015

1

Actuator

EB401

1

Set of accessories (standard)

B156

consisting of:

Plastic bag for B156 + documentation

and

1

Set of accessories

Z74

consisting of:

Plastic bag with connector housing 8 pol.
Molex Minifit and contacts, potential
equalization cord

Option 1

1

Actuator

EB401

and

1

Set of accessories

Z73

consisting of:

Plastic bag with connector housing 8 pol.
Molex Minifit and contacts,pitman rod with
2. ball socket, potential equalization cord

Zusätzliche Optionen

Undertable mounting kit

Z71 AB6..-DC12.. Undertable mounting

Pulse encoder IPG001

Z72 AB6..-DC12.. IPG

N

OTE

If there is no metallical contact between drive (motor) and machine head, the potential equalization cord
supplied with the unit is to be wired from the machine head to the terminal provided on the control box!

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Содержание AB600A5015

Страница 1: ...RCHNER EFKA OF AMERICA INC EFKA SINGAPORE PTE LTD GMBH CO KG CONTROL AB600A5015 Operating manual With parameter list Putting into Service Settings Functional Description Connection Diagrams Timing Diagrams No 402447 English ...

Страница 2: ...rrent versions of the Instructions for Use and Lists of Parameters necessary for operating EFKA drives in accordance with regulations please refer to the EFKA web site www efka net page Downloads On our web site you will also find the following supplementary instructions for this control General instructions for use and programming Use with USB Memory Stick Adapter cords ...

Страница 3: ...d Trimming Operations 15 6 5 Key functions of the input in1 15 6 6 Positioning speed 15 6 7 Maximum Speed Compatible with the Sewing Machine 16 6 8 Maximum speed 16 6 9 Positions 16 6 9 1 Setting the reference position Parameter 170 17 6 9 2 Setting the positions 17 6 10 Control display of signal position and stop position 18 6 11 Positioning shift 18 6 12 Braking Characteristics 18 6 13 Braking P...

Страница 4: ... Start Controlled by Light Barrier 28 7 12 5 Light barrier filter for knitted fabrics 28 7 12 6 Functional Variations of the Light Barrier Input 28 7 13 Switching Functions of Inputs in1 i13 29 7 14 Software Debouncing of All Inputs 29 7 15 Special pedal function Single stitch Full stitch 30 7 16 Signal Machine Running 30 7 17 Signal Output Position 2 30 7 18 Signal Output 512 Impulses per Rotatio...

Страница 5: ... AB AB600A5015 Instruction Manual 5 ...

Страница 6: ...N When selecting the installation site and the layout of the connecting cable the Safety Instructions must be followed with no exceptions Particular attention should be paid to maintaining the proper distance from moving parts 2 Scope of Supply Standard Scope of Supply 1 Direct current motor DC1200 optional DC1250 1 Electronic control AB600A5015 1 Actuator EB401 1 Set of accessories standard B156 ...

Страница 7: ...1210 on JUKI M068 1114093 Mounting kit for DC1210 on PEGASUS EX 1114082 Mounting kit for DC1210 on PEGASUS M900 1114088 Mounting kit for DC1210 on YAMATO AZ CZ 1114084 Mounting kit for DC1230 on PEGASUS chainstitch 1114119 Mounting kit for DC1230 on YAMATO VC VE VF VG 1114102 3 Putting into Service Before putting the control into service the following must be ensured checked and or adjusted Select...

Страница 8: ... Parameter 272 for transmission ratio Important The transmission ratio should be determined and indicated as precisely as possible If parameter 270 0 or 5 continue with input of 451 Check the transmission ratio Move pedal forwards Let the drive run until ready rdy is displayed Press pedal to position 0 The check is complete if parameter 270 6 set the reference position Turn hand wheel until symbol...

Страница 9: ...nt 30 23 Press the E key PULY is displayed Check the transmission ratio 24 Move pedal forwards Let the drive run until ready rdy is displayed For a maximum speed that is too high an error message A12 is generated Push button E as often as needed until parameter 111 Point 12 is reached again to set the permitted maximum speed 25 Press pedal to position 0 neutral The check is complete 26 When parame...

Страница 10: ...rning off the controls Hold the E button down turn on the controls Hold down the E button 5 sec after turning on SAVE is shown on the display Press the E button once to execute the backup process When the process is completed rdy is displayed for 1 second Turning off the controls 5 1 2 Restoring parameters from the backup Turning off the controls Hold the button down 5 sec turn on controls LOAD is...

Страница 11: ...e must not be changed Insert an empty USB Stick Wait until USB shows on the display and press the P key Use the buttons to get to parameter F 532 5 3 2 is shown on the display Use the buttons to get to parameter F 532 5 3 2 is shown on the display Press the E button once Press the button Press the E button When the process is completed rdy is displayed for 1 second Turn off ...

Страница 12: ...kup After this process Insert the USB stick with the file 0100DATA PAB Wait until USB shows on the display and press the P key Use the buttons to get to parameter F 533 5 3 3 is shown on the display Use the buttons to get to parameter F 533 5 3 3 is shown on the display Press the E button once Press the button Press the E button Press the E button once to execute the backup process When the proces...

Страница 13: ...nce Position Parameter 170 Hold down the button and switch on the controls Until Pos0 show for 1 second Press the E button P0 and a rotating u are displayed Turn the handwheel until the rotating u disappears Bring the handwheel to the zero position needle up OT Press the E button Turn off Note If the rotating u does not disappear after 10 rotations change the direction of rotations ...

Страница 14: ...orresponds to the direction of rotation 6 2 Use of a HSM001 Hall Sensor Module or IPG Pulse Encoder Representation and installation of a HSM001 Hall sensor module or IPG pulse encoder Operation with HSM001 Hall sensor module Operation with IPG pulse encoder Get machine to the needle up position Position bore for magnet such that the magnet is located approx 15 after the sensor in the sense of rota...

Страница 15: ...ng Operations This drive is suitable for different lockstitch chainstitch and overlock machines The mode for the functional sequence required on the respective machine can be selected using parameter 290 ATTENTION Before switching the functional sequences you must disconnect input and output plug and socket connections between control and machine Please ensure that the functional sequence mode sui...

Страница 16: ...9 Positions Function with or without control panel Parameters Mode for the position sensor Setting the needle positions Transmission ratio between motor shaft and machine shaft PGm Sr2 trr 270 171 272 A sensor can be used as a position sensor e g Efka Hall sensor module HSM1 or pulse generator IPG with either NC or NO functionality It is connected to socket B18 7 Parameter 270 is used to select th...

Страница 17: ...s is an explanation of terms for the following descriptions Position 1 means Needle lower position Position 2 means Thread lever up or Needle rod TDC Each position has a starting angle start and ending angle end The needle stop position always refers to the starting angle Position parameters Parameters Start position 1 End position 1 Start position 2 End position 2 P1E P1A P2E P2A 451 452 453 454 ...

Страница 18: ...aracteristics Function Parameters Braking ramp running Braking ramp stop Braking ramp for n 350 when drive stopped br1 br2 br3 207 208 219 Parameter 207 regulates the braking effect between speed stages Parameter 208 influences the braking effect for the stop Parameter 219 influences the braking effect before the stop The following applies to all setting values the higher the value the stronger th...

Страница 19: ...perating hours counter The input of hours is done in steps of 10 i e the lowest display of 001 corresponds to 10 hours e g 055 550 hours When the set number of operating hours are reached the message C1 will show on the display after each trimming operation In addition the speed indicator blinks on the during operation or after drive standstill 176 In this service routine the total operating hours...

Страница 20: ...ice routine enabled using parameter 176 the total number of operating hours is displayed The sequence of displayed values is as with parameter 177 The values can only be displayed not varied Therefore letter symbols rES for reset and SEt for set will not appear 7 Functions 7 1 Softstart Function Parameters Softstart On Off SSt 134 Functions After power on At the beginning of a new seam Speed pedal...

Страница 21: ...rs 240 246 automatically by light barrier when pedal forwards according to the setting of parameter 023 automatically by stitch counting when pedal forwards according to the setting of parameter 023 Switch on delay after thread wiper t7 Switch on delay without thread wiper tFL It is possible to prevent unintentional foot lifting before thread trimming when changing from pedal position 0 neutral to...

Страница 22: ...sition 1 Press key unlock the chain Run at positioning speed to position 1 Sequence of reversing angle at positioning speed after a switch on delay that can be set 190 2 Automatic sequence with light barrier at the seam end without tape cutting pedal in position 2 according to the setting of parameter 019 Press key unlock the chain Run to position 1 after light barrier sensing Sequence of reversin...

Страница 23: ...ut influence by the pedal This setting is applicable for example to automats 234 1 New start after disabling machine run blockage only if the pedal is in position 0 neutral 7 6 Thread trimming operation Function Parameters Thread trimmer On Off Thread wiper On Off FA FW 013 014 7 6 1 Thread Trimmer Thread Wiper Lockstitch Modes Function Parameters Thread wiper time Thread wiper switch on delay Sto...

Страница 24: ...lities with the following parameters in the overlock mode mode 7 018 0 Sequence with stop 018 1 Sequence without automatic stop at the seam end When the command run is given the drive runs at the pre selected speed The program switches to the next start of a seam without issuing signals M1 M2 when the pedal is in pos 0 neutral or the light barrier is covered 018 2 Sequence as with setting 1 But wi...

Страница 25: ...AH ON period for output M1 B3 6 tape cutter AH kd1 kt1 280 281 Parameter 232 must be set at 0 tape cutter function The delay time for the tape cutter is usually set at 0 Output and Times for Fast Scissors Function Parameter Delay time for output M1 B3 6 fast scissors AH1 ON period for output M1 B3 6 fast scissors AH1 Delay time for output M2 B3 7 fast scissors AH2 ON period for output M2 B3 7 fast...

Страница 26: ...g will be performed after stitch counting 7 10 3 Seam with Stitch Counting When Light Barrier Is On Function Parameters Light barrier On Off Stitch counting On Off LS StS 009 015 When stitch counting and light barrier function is set the number of stitches will be executed first then the light barrier will be activated 7 11 Free Seam and Seam with Light Barrier Function Parameters Positioning spee...

Страница 27: ...f the procedure with pedal in pos 0 neutral Interruption of the procedure with pedal in pos 2 The thread trimming operation can be disabled using parameter 133 Stop in the basic position Programming of max 15 light barrier seams depending on the setting of parameter 006 with stop in the basic position Thread trimming after the last light barrier seam Light barrier sensing uncovered or covered at t...

Страница 28: ...is no longer pressed forward after the seam end 7 12 5 Light barrier filter for knitted fabrics Function Parameters Number of stitches of the light barrier filter Light barrier filter On Off Light barrier sensing uncovered or covered LSF LSF LSd 005 130 131 The filter prevents premature enabling of the light barrier function when sewing knitted fabrics Enabling Disabling of the filter using parame...

Страница 29: ...positioned 9 Machine run blockage effective with closed contact unpositioned Upon closing the switch the drive stops immediately unpositioned 10 Run at automatic speed n12 Upon pressing the key the drive runs at automatic speed The pedal is not used This input function is inverted in mode 9 11 Run at limited speed n12 Upon pressing the key the drive runs at limited speed The pedal must be pressed ...

Страница 30: ...ding in position 2 it runs to position 1 the first time and then each time from position 1 to position 1 041 2 Full stitch The drive executes a complete rotation corresponding to its starting position 7 16 Signal Machine Running Function Parameters Mode machine running Switch off delay for signal machine running LSG t05 155 156 Set activation of signal machine running using parameters 155 156 155 ...

Страница 31: ...am end by placing the portal at 1 slightly back The characteristic of the analog pedal can be set using parameter 026 026 0 Analog function off 026 1 12 level selected like prior pedal function of the digital actuator 026 2 Continuously variable specially for external potentiometer without thread trimming function 026 3 24 level 026 4 60 level 026 5 48 level 026 6 40 level for SOP standing operati...

Страница 32: ...ual 32 8 1 1 Outputs of control Select parameter 173 OFF is displayed Select the desired output using the keys On the built in keypad in the control the key is used to turn on the associated output if it is connected and working ...

Страница 33: ...1 M2 FL Mode Function Machine B3 6 B3 7 B3 8 0 Lockstitch FA1 2 ML FL 5 Chainstitch parallel sequence AH ML FL 6 Chainstitch tape cutter fast scissors AH1 AH2 FL 7 Overlock M1 M2 FL Explanation of letter symbols of the above table and chapter Timing Diagrams Ausgänge Ausgänge AH Tape cutter FL Sewing foot lifting AH1 AH2 Fast scissors ML Machine running FA1 2 Thread trimmer pos 1 2 Note The output...

Страница 34: ...The upper vertical segments of the 4 digit 7 segment display indicate the switching states of foot lifting and basic position 1 Single start backtack 2 Double start backtack 3 Single end backtack Tape cutter at the start of the seam ON OFF mode 7 4 Double end backtack Tape cutter at the seam end ON OFF mode 7 5 Basic position needle position 1 6 Basic position needle position 2 7 Automatic sewing ...

Страница 35: ...the outputs ensure that a total power of 96VA constant load will not be exceeded in1 Input 1 M3 Output 3 M1 Output 1 M4 Output 4 M2 Output 2 1 Nominal voltage 24V no load voltage max 30V momentarily after power on Front view of the control component side and or rear view of the outgoing connecting cable ...

Страница 36: ... module POS2 IN Input for position 2 e g connection of a sensor HSM001 Hall sensor module G1 G2 OUT Output of generator impulses IPG Pulse encoder TXD RXD Serial transmission lines If parameter 239 is set to 0 it is possible to operate a key at the input of the B19 8 connector There is a supply voltage of 5V on the B18 4 socket for external devices This voltage can be switched to 15V using paramet...

Страница 37: ... rates 0 5 V 200 10000 Hz Min speed 50 min 1 Max speed F 111 Parameter F 396 0 Frequency Off F 396 1 Frequency On Plug B80 input signal Pin8 A Pin6 B Pin4 C Pin5 D Motor state X X X Deactivated Stop X X Frequency 60 Hz Activated 0V Stop X X Frequency 60 Hz Activated 0V Running X X Frequency 60 Hz Deactivated Stop 0 V 0 V X Deactivated Trimmer 2 Nominal voltage 5 V Imax 20 mA View Front view of the...

Страница 38: ...grams Mode 0 lockstitch Mark Function Parameter Control FAm Mode 0 290 0 n1 n2 n7 Positioning speed Maximum speed Trimming speed 110 111 116 t3 t7 Start delay from lifted sewing foot Sewing foot lifting switch on delay after thread wiper 202 206 ...

Страница 39: ...n7 Positioning speed Maximum speed Softstart speed Trimming speed 110 111 115 116 SSc t3 kdF kd1 kt1 kd2 kt2 Softstart stitches Start delay from lifted sewing foot Switch on delay of sewing foot lifting Delay times of output M1 ON periods of output M1 Delay times of output M4 ON periods of output M4 100 202 288 280 281 282 283 ...

Страница 40: ... automatically with light barrier Assign the function unlocking the chain to input in1 Clockwise On On 290 5 161 0 182 1 009 1 190 2 240 Key n1 n2 n5 Positioning speed Maximum speed Speed after light barrier sensing 110 111 114 LS ird drd t3 Light barrier compensating stitches Number of reversing increments Switch on delay of reverse motor rotation Start delay from lifted sewing foot 004 180 181 2...

Страница 41: ...e function unlocking the chain to input in1 Clockwi se On On 290 5 161 0 182 1 240 Key n1 n2 Positioning speed Maximum speed 110 111 ird drd t3 Number of reversing increments Switch on delay of reverse motor rotation Start delay from lifted sewing foot 180 181 202 When unlocking the chain the function thread trimmer is suppressed When unlocking the chain the functions stitch condensing and thread ...

Страница 42: ...t Chainstitch with fast scissors M1 M2 290 6 134 1 232 1 n2 n6 n7 Maximum speed Softstart speed Trimming speed 111 115 116 SSc t3 kd1 kd2 kt1 kt2 kdF Softstart stitches Start delay from lifted sewing foot Delay times of outputs M1 M2 AH1 AH2 ON periods of outputs M1 M2 AH1 AH2 Switch on delay of sewing foot lifting 100 202 280 282 281 283 288 ...

Страница 43: ...hread tension release at the start of the seam Start blockage with light barrier uncovered Speed n5 after light barrier sensing Tape cutter function On 290 7 009 1 018 0 019 2 025 0 132 0 192 0 232 0 Key n1 n2 n5 n7 Positioning speed Maximum speed Speed after light barrier sensing Trimming speed 110 111 114 116 c3 c4 LS kt1 kdF End counting for chain suction Start counting for chain suction Start ...

Страница 44: ...2 n5 n7 Positioning speed Maximum speed Speed after light barrier sensing Trimming speed 110 111 114 116 c3 c4 LS kt1 kt2 kdF Start counting for tape cutter 1 End counting for tape cutter 2 Light barrier compensating stitches ON period of tape cutter 1 M1 ON period of tape cutter 2 M2 Switch on delay of sewing foot lifting 002 003 004 281 283 288 n2 When the light barrier compensating stitch count...

Страница 45: ... Sequence overlock mode at the seam end without stop Function pedal in pos 1 2 activated in the seam Tape cutter function 290 7 004 0 009 1 018 1 019 3 232 0 n1 n2 n7 Positioning speed Maximum speed Trimming speed 110 111 116 c3 c4 t3 kt1 kdF Start counting for tape cutter End counting for tape cutter Start delay from lifted sewing foot ON periods of outputs M1 Switch on delay of sewing foot lifti...

Страница 46: ... AB600A5015 Parameter List 46 Mode 7 overlock chain suction permanent signal Mark Function Parameters M2 n F 156 Chain suction Speed Switch off delay for M2 155 1 156 200ms ...

Страница 47: ...15 Parameter List 47 Mode 7 overlock chain suction via stitch count Ecco Mark Function Parameters M2 n Mle Mla Chain suction Speed Stitches for motor run Ecco On Stitches for motor run Ecco Off 155 5 084 5 085 4 ...

Страница 48: ...d Speed n5 after light barrier sensing Tape cutter function On 009 1 018 0 019 2 192 0 232 0 Key n1 n2 n5 n7 Positioning speed Maximum speed Speed after light barrier sensing Trimming speed 110 111 114 116 c3 c4 LS kt1 kdF Start counting for tape cutter End counting for tape cutter Light barrier compensating stitches ON period of tape cutter Switch on delay of sewing foot lifting 002 003 004 281 2...

Страница 49: ...th light barrier uncovered Speed n5 after light barrier sensing Tape cutter function On 009 1 018 0 019 2 192 0 232 0 Key n1 n2 n5 n7 Positioning speed Maximum speed Speed after light barrier sensing Trimming speed 110 111 114 116 c3 c4 LS kt1 kdF Start counting for tape cutter End counting for tape cutter Light barrier compensating stitches ON period of tape cutter Switch on delay of sewing foot ...

Страница 50: ...ing On Off 1 0 0 017 SAb Stop for tape cutting at the seam end On Off Function only when overlock mode is active 1 0 0 018 UoS 0 Sequence overlock mode with stop 1 Sequence overlock mode without automatic stop When the command run is given the drive runs at the pre selected speed With pedal in pos 0 or light barrier covered the program switches to the next start of a seam without issuing signals M...

Страница 51: ... 1 12 level like previous pedal function 2 continuously variable 3 24 level 4 60 level 5 48 level 6 48 level standing operation SOP foot control 304 i 6 0 4 027 plu Area for setting 1 2 of the analog pedal in percent 80 10 30 041 EZP Special pedal function Single stitch Full stitch 0 Function Off 1 Single stitch assuming needle up to needle down Afterwards alas a complete hand wheel rotation in sp...

Страница 52: ... disabled the machine starts immediately even if the light barrier is still covered 6 The same as 3 run without pedal when covering the light curtain however start up only when FI is lowered 3 0 0 130 LSF Light barrier filter for knitted fabrics 1 0 0 131 LSd 0 Light barrier sensing covered 1 Light barrier sensing uncovered 1 0 1 132 LSS 0 Machine start possible with light barrier uncovered or cov...

Страница 53: ...ating hours display The process is as with display example of parameter 177 177 Sr7 Service routine for display of hours since the last service Display example for the operator control panel Press the E key Display Sr7 Press the key Display h t Press the E key Display 0000 Press the key Display h h Press the E key Display 0000 Press the E key Display Min Press the E key Display 00 Press the E key ...

Страница 54: ...un out stitches Parameter 184 at the seam end then unlocking the chain only if parameter 290 7 4 Unlocking only with pedal 2 No unlocking the chain at the seam end by means of light barrier cutting and run out stitches 4 0 1 191 mhE Seam end for overlock mode through End count c2 or c4 0 Seam end after count c4 Tape cutter 1 Seam end after count c2 chain suction 1 0 0 192 PLS Speed of the light ba...

Страница 55: ...om machines 0 No custom machine 1 Model 204 2 Big Bag 2 0 0 219 br3 Braking ramp for n 350 when drive stopped 55 1 4 220 ALF Accelerating power of the drive indicated values only with transmission ratio 1 1 55 1 35 221 dGn Speed gate 1 RPM 990 50 100 222 tGn Speed gate damping period ms 990 0 20 225 br4 Setting the braking curve for the light barrier and machine run blockage values only with trans...

Страница 56: ...y keystroke but will be executed only at the seam end 23 No function 24 Needle to position 2 see instruction manual 27 Unlocking the chain function is performed upon pressing the key 28 External light barrier according to setting of parameter 131 33 Speed n9 pedal controlled 34 Automatic speed n9 can be suspended by pressing the pedal to pos 0 neutral 37 Speed n12 pedal controlled break contact 38...

Страница 57: ... 70 Reserved 71 No function 72 CL205 CL204 Slide in strips for V810 820 5 5 73 Reserved 74 Chainstitch Yamato VG Slide in strips for V810 820 5 5 75 SHDA CL160 30 Slide in strips for V810 820 5 5 76 Reserved 77 Reserved 78 Golden Wheel CSR88914 Slide in strips for V810 820 5 5 79 Gute GT8700C Other modes are selectable however have the same functions as mode 0 76 0 5 328 ob Changing function keys ...

Страница 58: ...C1200 512 4 Efka DC1250 512 5 QE3760 256 Quick Rotan 6 QE5540 256 Quick Rotan 7 Reserved for machine manufacturers 8 Reserved for machine manufacturers 9 Efka DC1210 10 Efka DC1230 11 Reserved for machine manufacturers 12 Reserved for machine manufacturers 13 Reserved for machine manufacturers 14 Efka DC1280 15 Reserved for machine manufacturers 16 Reserved for machine manufacturers 17 Reserved fo...

Страница 59: ...nsistor short circuit Output FL VR M1 M2 M3 oder M4 E11 Thermal overload of output stage transistor E13 Thread trimmer does not reach the end position E14 Power voltage too high The power voltage is greater than 290 V eff The DC motor cannot be started if running the motor is stopped without positioning The motor is passively braked runs down E15 Internal communications error with intermediate cir...

Страница 60: ......

Страница 61: ...Instruction Manual with parameter List Distribution For your notes ...

Страница 62: ... Parameter list 94 For your notes ...

Страница 63: ... AB620A5030 5032 Parameter list 95 For your notes ...

Страница 64: ...15 E Mail info efka net www efka net OF AMERICA INC 3715 NORTHCREST ROAD SUITE 10 ATLANTA GEORGIA 30340 PHONE 1 770 457 7006 FAX 1 770 458 3899 email efkaus bellsouth net EFKA SINGAPORE PTE LTD 67 AYER RAJAH CRESCENT 05 03 SINGAPORE 139950 PHONE 65 67772459 FAX 65 67771048 email efkaems efka net 1 2 191018 B 402447 EN ...

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