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Rev. EA. 015-08-24

INSTALLING

MAINTENANCE

SERVICE

ASSEMBLY

EFFECTA KOMPLETT III

20-25-35 kW

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Содержание Komplett III

Страница 1: ...Rev EA 015 08 24 INSTALLING MAINTENANCE SERVICE ASSEMBLY EFFECTA KOMPLETT III 20 25 35 kW...

Страница 2: ...nd some surfaces can get hot You must take care to avoid being burnt The user It is the user s responsibility to operate the boiler according to our instructions If you do not operate and maintain you...

Страница 3: ...egulations apply in case of complaints Guarantee terms The guarantee is valid on condition that The boiler and the heating system have been installed in accordance with the installation instructions a...

Страница 4: ...nection suggestions several heating cicuits 13 Placement of components K3 vacuum system 57 Component placement K3 14 Placement of components K3 vacuum system 58 Component placement K3 15 Placement of...

Страница 5: ...which do not meet European pellet standards DIN as this may result in problems in operating the burner In general Symbols in this document Information This symbol is shown with to indicate important i...

Страница 6: ...g to Effectas instructions in this manual The casing outside of the burner must always be fitted on the boiler when the boiler is connected to the electrical power Before cleaning and maintenance of t...

Страница 7: ...if the flame sensor detects light Overheat protection on the boiler There is overheat protection on the boiler which cuts the power to both the boiler and the burner if the temperature in the boiler...

Страница 8: ...e right or left side The fuel from the feeder is ignited and combusted which heats up the water in the boiler Turbulators Within the tubes in the heat exchanger hang the turbulators The turbulators fu...

Страница 9: ...n the pellets should be stored in a dry place and be protected from dirt Pellets are delivered in sacks with 10 15kg content or in bulk by truck The Effecta Komplett III can handle most of the differe...

Страница 10: ...gulations of your country in order to place the pellet hopper an approved distance from the boiler Boiler room The boiler must be installed in a boiler room or boiler house The ceilings and walls must...

Страница 11: ...r circuit 2 Boiler fan 3 Door switch 3 Flow hot water circuit 3 Cleaning access 4 Front cover 4 Hoses electrical wiring 4 Flue connection 5 Handle Front cover 5 Shunt valve 5 Draft stabiliser 6 Displa...

Страница 12: ...water circuit 2 Boiler fan 3 Handle ash door 3 Flow hot water circuit 3 Cleaning access 4 Front cover 4 Hoses electrical wiring 4 Flue connection 5 Handle Front cover 5 Shunt valve 5 Handle storage li...

Страница 13: ...r circuit 2 Boiler fan 3 Handle ash door 3 Flow hot water circuit 3 Cleaning access 4 Front cover 4 Hoses electrical wiring 4 Flue connection 5 Handle Front cover 5 Shunt valve 5 Draft stabiliser 6 Di...

Страница 14: ...ta se 14 Placement of components K3 vacuum system Side Front Top 1 Meltable plastic tube 1 Fallshaft 1 Vacuum fan 2 Safety ball valve 2 Safety lock 2 Connection hose suction nozzle 3 Internal feeder 3...

Страница 15: ...heat protection VARNING LIVSFARLIG SP NNING ACHTUNG GEF HRLICHE SPANNUNG AVERTISSEMENT TENSION DANGEREUSE WARNING DANGEROUS VOLTAGE VARNING LIVSFARLIG SP NNING ACHTUNG GEF HRLICHE SPANNUNG AVERTISSEME...

Страница 16: ...Top 1 Outer tube 1 Combustion tube 1 Connection compressed air 2 Fallshaft 2 Fallout pellets 2 Connection flame sensor 3 Overheat protection fall shaft 3 Flame sensor hole 3 Power to the burner 4 Comb...

Страница 17: ...The compressor builds up a pressure in the air hose The compressor has a life span of about 2500h and can then drop in pressure head or leak air Then there is a renovation set to renovate the compress...

Страница 18: ...ry suspension there are two turbulators that are removed when cleaning the tubes with a brush Flipper Flips when the magnet motor activates 1 Magnet 2 Lifting shaft 3 Flipper 4 Susoension 5 Turbulator...

Страница 19: ...ates Loosen the bolts to the lid Remember to disconnect all the cables to the suction sys tem before you remove the lid If the boiler has a suction sys tem disconnect the safety ball valve Loosen the...

Страница 20: ...never is empty A full storage contains roughly 200kWh of energy If your house consumes 8kWh the storage last for about 24hours Night blocking If the boiler is placed so you can hear it you can block r...

Страница 21: ...you need to install one or more suction nozzles The nozzle collect pellets from storage via the suction hose that is connected to the internal storage The number of nozzles needed depends one the size...

Страница 22: ...e completely 600 600 1200 1200 1200 600 600 Sloped wall In a storage with sloped walls we recommed a distance between the nozzles of 1200mm and 600mm from a vertical wall The wall the nozzle is to be...

Страница 23: ...lett III is equipped with a power guard which prevents electrical over load by redistributing the power supply between the phases Connection of current sensors To measure the power you must install on...

Страница 24: ...N Zero 1 Outdoor sensor 14 Solenoid valve AERO 2A 230 VAC 2 Outdoor sensor PE Earth 3 Room sensor shunt group 1 N Zero 4 Room sensor shunt group 2 15 Compressor 2A 230 VAC 5 Room sensor shunt group 3...

Страница 25: ...0 VAC PE Earth 64 Room sensor shunt group 2 1 N Zero 65 Room sensor shunt group 2 2 25 Suction motor 66 Room sensor shunt group 2 3 PE Earth 67 Room sensor shunt group 3 1 N Zero 68 Room sensor shunt...

Страница 26: ...CC HIGH FLOW SENSOR FLAME SENSOR TACHOMETER VIT 52 53 54 55 56 57 58 TACHOMETER SVART TACHOMETER R D Expansion board LOADINGPUMP COMPRESSOR SHUNT MOTOR RADIATOR PUMP TUBE CLEANING SOLENOID VALVE M NEU...

Страница 27: ...28 N PE PE G18 70 71 POT FREE 76 77 78 79 EXTRA RPM CONTROLLED 30 MIXER MOTOR ACCUMULATOR G19 64 65 66 59 60 61 59 60 61 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 PE M M FLOW FLOW ENERGY MEASURING 4 EN...

Страница 28: ...Ign sequence 3 Shunt group 1 Shunt group 2 Shunt group 3 El heater System settings Sensor Room temp Flow temp Radiator pump Max flow temp Min flow temp Max room temp Min room temp Heating off Outdoor...

Страница 29: ...larm triggers Start dose Support dose Pellets diameter mm Run start dose Run supp dose Run oper dose Start dose size measured according to pg 33 Size of support dose dose is given between ignition and...

Страница 30: ...er Effect high speed Effect low speed Testblow Phase out Fan pre oper Fan low pre oper Clean phase out Flame sens Quickstart Lambda Time between filling Night block Fill storage Clean at phase out On...

Страница 31: ...g steps Other Weekday Clock Calibrate sensors Function test Alarm Language Start guide El step A B C Fuse A El heater 6 kW El heater 3 kW El heater Shunt control Sensor Room temp Flow temp Radiator pu...

Страница 32: ...unction test and that the boiler is clean Also check the flue gas sensor Contact installer Alarm Boiler temp The temperature of the boiler has been above its max value Normally this can happen from th...

Страница 33: ...vated low speed also run and measure it Boiler temperature The bolier temperature is set in the Temperature set menu There are a number of different system that need different settings If the boiler h...

Страница 34: ...In the shunt control you can choose between room sensor outdoor sensor both or constant You can activate 3 different shunt groups When you choose both the room sensor only works as a logger and a reg...

Страница 35: ...e on the coil for best heat absorption The cold incoming water is mixed with the heated water from the coil in the mixing valve 1 The mixing valve includes a thermostat where you set the temperature o...

Страница 36: ...of the house Start by deciding which sensors to use room outdoor sensor or both When you choose both the room sensor only works as a logger of the temperature which is shown in a curve The room sensor...

Страница 37: ...radiators must be fully open Radiators must be checked and in function It is normal that during the first heating season changes must be done several times in order to find the right setting for the h...

Страница 38: ...oor temperature Temperature flow Adjustment Slope 50 C adjustment 5 C Slope 50 C with no adjustment If it is cold outdoors cold winter and the room temperature is too low Increase the slope by 1 2 C I...

Страница 39: ...ch is closed Then fasten the screws Adjusting the draft By moving the counterweight along the balance shaft the draft needed to open the hatch is adjusted About 1Pa per 2mm fig 2 The hatch is preset a...

Страница 40: ...the cover plates of the boiler Then press the reset button 1 you should hear a click when it is reset If the protection is tripped again we recommend you to contact your installer to look over the fun...

Страница 41: ...wires on the terminal block located under the metal lid of the electrical console 3 Remove the ignition device from the rear housing by taking out the two screws on the bottom of the burner 4 Ignitio...

Страница 42: ...mage Measure the temperature 1m down from the top of the chimney the flue gas temperature should be at least 80 C measure when the burner almost has reached its stop temperature If you have too low fl...

Страница 43: ...ireproof bin Remember that ashes can contain hot particles for a long time and may not be stored near flammable materials Sweeping interval 1 Ash compartment as necessary or at about 3 tonnes of pelle...

Страница 44: ...Clean the fan twice a year Remove the 4 wingnuts 1 located on the mounting plate Lift fan and clean the wings 2 from dust and soot If the fan is not cleaned it will result in the boiler having slower...

Страница 45: ...burner in place and then unload according to description Then pull out the inner combustion tube 2 and clean from ash and soot It is important that the holes are not clogged with ash as these are esse...

Страница 46: ...ose clamp which holds the plastic hose to the ball valve 2 The bend is now free and can be cleaned Make sure that there is no packed dust at the top of the feed beam When reassembling ensure the hose...

Страница 47: ...djustment of the door locking If the seal is not tight on the handle side loosen the two bolts 1 which holds the lock in place Loosen about two turns and push the lock inwards to tighten and reverse t...

Страница 48: ...Radiator pump broken Air in the radiator circuit Contact your installer Contact your installer Activate in Shunt control Contact your installer Vent the circuit White smoke from the chimney Low flue g...

Страница 49: ...tank Settings for the system Type plate Tillverkare Manufactory Hersteller Fabricants Modell Model Typ Mod le Godk nd enl Approved by Zugelassen nach Approuv Milj klass Emission class Emissionsklasse...

Страница 50: ...ness mantle Sheet thickness grate Grate volume Grate depth Max operating temperature Min returntemp Electrical consumtion standby Electrical consumtion start Electrical consumtion operation Maximal he...

Страница 51: ...rate Grate volume Grate depth Max operating temperature Min returntemp Electrical consumtion standby Electrical consumtion start Electrical consumtion operation Maximal heat output Minimal heat output...

Страница 52: ...rate volume Grate depth Max operating temperature Min returntemp Electrical consumtion standby Electrical consumtion start Electrical consumtion operation Maximal heat output Minimal heat output 1172...

Страница 53: ...R gdalsv gen 21 43496 kungsbacka Tel 0300 22320 Fax 0300 22395 E post info effecta se www effecta se 012 02 20 V50 05 79 E A 8 HEAT CIRCUIT 3 7 INCOMING WATER 6 9 4 5 2 2 COLD WATER HOT WATER 1 Kompo...

Страница 54: ...BOARD 6 SHUNT MOTOR EXPANSIONBOARD 7 RADIATOR PUMP 2 EXPANSIONBOARD 8 FLOW SENSOR G9 EXPANSIONBOARD 9 WATER HEATER WITH LOADING CIRCUIT 10 RADIATOR CIRCUIT KOMPLETT LIGHT DIREKTKOPPLING EFFECTA AB V s...

Страница 55: ...IT 1 6 LOADING PUMP WITH THERMIC VALVE 7 SENSOR LOAD STOP G6 8 SENSOR LOAD START G5 9 SENSOR START STOP SOLAR EXTERNAL 10 RADIATORS KOMPLETT LIGHT MED ACKUMULATOR OCH SOLV RME EFFECTA AB V stra R gdal...

Страница 56: ...N HOT WATER CIRCUIT 2 8 RADIATOR PUMP 1 9 RADIATOR PUMP 2 10 RADIATOR PUMP 3 11 SHUNT MOTOR 1 12 SHUNT MOTOR 2 13 SHUNT MOTOR 3 14 OUT DOOR SENSOR 15 ROOM SENSOR 1 2 3 4 5 6 7 8 9 10 M M M 11 12 13 KO...

Страница 57: ...ECTA AB V stra R gdalsv gen 21 43496 kungsbacka Tel 0300 22320 Fax 0300 22395 E post info effecta se www effecta se 015 02 05 V50 04 59 E A DESCRIPTION NUMBER 20 25 35 Flue gas fan 1 1 1 Lambda probe...

Страница 58: ...22395 E post info effecta se www effecta se 015 02 05 V50 04 59 E A DESCRIPTION NUMBER 20 25 35 Seal for ash door 1 1 1 Insulation ash door 1 1 1 Ash box 1 1 1 Electrical heater board 1 1 1 Mother bo...

Страница 59: ...in item 3 of this article the equipments are designed and manufactured in accordance with the sound engineering practice of a member state in order to ensure safe use verensst mmelsen r kontrollerad i...

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