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M588-08-880

Issue D

Instruction Manual

GXS Accessories Manual

Original Instructions

Содержание GXS

Страница 1: ...M588 08 880 Issue D Instruction Manual GXS Accessories Manual Original Instructions ...

Страница 2: ...This page has been intentionally left blank ...

Страница 3: ...let spool 28 2 7 Fit customer ISO inlet pipeline to dry pump 28 2 8 Storage and disposal 29 2 8 1 Storage 29 2 8 2 Disposal 29 3 Inlet valve 31 3 1 Description 31 3 2 Physical data 32 3 3 Technical data 35 3 3 1 Inlet isolation valve ANSI 4 inch EPDM 35 3 3 2 Inlet isolation valve ANSI 6 inch EPDM 36 3 3 3 Inlet isolation valve ANSI 8 inch EPDM 37 3 4 Installation 38 3 4 1 Pneumatic connection 40 ...

Страница 4: ...torage 85 6 5 2 Disposal 85 7 Check valve assy 87 7 1 Description 87 7 2 Physical data 92 7 3 Installation 94 7 3 1 Unpack and inspect 94 7 3 2 Installation of a check valve to a silencer 95 7 4 Storage and disposal 95 7 4 1 Storage 95 7 4 2 Disposal 95 8 Digital pressure measurements 97 8 1 Description 97 8 2 Physical data 98 8 3 Installation 98 8 3 1 Unpack and inspect 98 8 3 2 Installation of t...

Страница 5: ...8003 carbon steel inlet spool ISO63 ISO100 9 8 M59808003 carbon steel inlet spool ISO100 ISO100 10 9 M58828003 carbon steel inlet spool ISO100 ISO160 11 10 M58938003 carbon steel inlet spool ISO160 ISO160 12 11 M59848003 carbon steel inlet spool ISO160 ISO200 13 12 M58808134 stainless steel inlet spool ISO63 ANSI 4 inch 14 13 M59808134 stainless steel inlet spool ISO100 ANSI 4 inch 15 14 M58828134...

Страница 6: ...8 Horizontal silencer mounting 80 59 Silencer brace fitment 81 60 Installation of the rear silencer 82 61 Installation of the vertical silencer side mounted 83 62 Installation of the vertical silencer rear mounted 84 63 iXH check valve kit 88 64 iXL NW50 check valve kit 89 65 Check valve horizontal silencer 100 ctr 90 66 Check valve horizontal silencer 150 ctr 91 67 M58808012 NW40 check valve asse...

Страница 7: ...l ISO160 ANSI 8 inch check list 18 16 M58808135 stainless steel inlet spool ISO63 ISO100 check list 19 17 M59808135 stainless steel inlet spool ISO100 ISO100 check list 20 18 Stainless steel inlet spool ISO100 ISO160 check list 21 19 Stainless steel inlet spool ISO160 ISO160 check list 22 20 Stainless steel inlet spool ISO160 ISO200 check list 23 21 Inlet spool technical data 24 22 Flange torque f...

Страница 8: ...22 23 30 31 3A 3AH 31H 31U 32 33 35 36 36H OM RSBFV 001 08 2010 Bray Controls Resilient Series Butterfly Valves Technical Manual TM1050 08 06 2010 Bray Resilient Series Butterfly Valves Safety Manual SM 1002_Resil_2010 09 Bray Series 92 93 Pneumatic Actuator Operation and Maintenance Manual OM 92_93 001 03 2010 Bray Series 92 93 Pneumatic Actuator Safety Manual SM 1004_S92 93_2010 06 GXS Dry Pumpi...

Страница 9: ...risks and the necessary control measures will depend largely on whether the process system exhaust is in the flammable region if this is part of normal operation or if it might only occur under rare conditions The additional risks arise because all dry pumps must be considered a potential source of ignition due to the heat of compression or possibly friction If ignition occurs then the following m...

Страница 10: ...o that they cannot be operated accidentally Note that the emergency stop switch on the dry pumping system is not an electrical isolator Wait for at least four minutes after you have switched off the electrical supply before you touch any electrical component on the dry pumping system Route and secure cables hoses and pipelines during maintenance to avoid possible risk of trips or entrapment WARNIN...

Страница 11: ...el options to suit applications they are provided to facilitate the fitment of additional accessories and can adapt the pump inlet to an ANSI flange profile Figure 1 Inlet spool WARNING These inlet spools are designed for VACUUM use only do not pressurise WARNING Leak test the system after installation and seal any leaks found to prevent leakage of dangerous substances out of the system and leakag...

Страница 12: ...n steel inlet spool ISO63 ANSI 4 inch Table 1 M58808002 carbon steel inlet spool ISO63 ANSI 4 inch check list Item Qty Description Check 1 1 Gasket 4 inch ANSI x 2 5 thick 2 1 ISO63 ANSI 4 inch inlet spool carbon steel 3 1 1 inch BSP blanking plug 4 1 O ring 35 15 I D x 3 0 5 4 M8 x 40 hex head screw stainless steel 6 4 M8 washer normal stainless steel 7 3 inch BSP taper plug 8 4 M8 washer single ...

Страница 13: ...I 4 inch Table 2 M59808002 carbon steel inlet spool ISO100 ANSI 4 inch check list Item Qty Description Check 1 1 Gasket 4 inch ANSI x 2 5 thick 2 1 ISO100 ANSI 4 inch inlet spool carbon steel 3 1 1 inch BSP blanking plug 4 1 O ring 35 15 I D x 3 0 5 8 M8 x 40 hex head screw stainless steel 6 8 M8 washer normal stainless steel 7 3 inch BSP taper plug 8 8 M8 washer single coil spring stainless steel...

Страница 14: ...teel inlet spool ISO100 ANSI 6 inch Table 3 M58828002 carbon steel inlet spool ISO100 ANSI 6 inch check list Item Qty Description Check 1 1 Gasket 6 inch ANSI x 2 5 thick 2 1 ISO100 ANSI 6 inch inlet spool carbon steel 3 4 inch BSP taper plug 4 8 M8 x 40 hex head screw stainless steel 5 8 M8 washer normal stainless steel 6 8 M8 washer single coil spring stainless steel ...

Страница 15: ...eel inlet spool ISO160 ANSI 6 inch Table 4 M58938002 carbon steel inlet spool ISO160 ANSI 6 inch check list Item Qty Description Check 1 1 Gasket 6 inch ANSI x 2 5 thick 2 1 ISO160 ANSI 6 inch inlet spool carbon steel 3 4 inch BSP taper plug 4 8 M10 washer normal stainless steel 5 8 M10 x 45 hex head screw stainless steel 6 8 M10 washer single coil spring stainless steel ...

Страница 16: ...eel inlet spool ISO160 ANSI 8 inch Table 5 M59848002 carbon steel inlet spool ISO160 ANSI 8 inch check list Item Qty Description Check 1 1 Gasket 8 inch ANSI x 2 5 thick 2 1 ISO160 ANSI 8 inch inlet spool carbon steel 3 4 inch BSP taper plug 4 8 M10 x 45 hex head screw stainless steel 5 8 M10 washer normal stainless steel 6 4 M10 washer single coil spring stainless steel ...

Страница 17: ...inlet spool ISO63 ISO100 Table 6 M58808138 carbon steel inlet spool ISO63 ISO100 check list Item Qty Description Check 1 1 ISO100 trapped O ring seal Viton 2 1 ISO63 ISO100 inlet spool carbon steel 3 1 1 inch BSP blanking plug 4 1 O ring 35 15 I D x 3 0 5 4 M8 x 40 hex head screw stainless steel NT 6 4 M8 washer normal stainless steel 7 3 inch BSPT hollow taper plug 8 4 M8 washer single coil sprin...

Страница 18: ...SO100 Table 7 M59808138 carbon steel inlet spool ISO100 ISO100 check list Item Qty Description Check 1 1 ISO100 trapped O ring seal Viton 2 1 ISO100 ISO100 inlet spool carbon steel 3 1 1 inch BSP blanking plug 4 1 O ring 35 15 I D x 3 0 5 4 M8 x 40 hex head screw stainless steel 6 4 M8 washer normal stainless steel 7 3 inch BSPT hollow taper plug 8 8 M8 washer single coil spring stainless steel ...

Страница 19: ... carbon steel inlet spool ISO100 ISO160 Table 8 M58828003 carbon steel inlet spool ISO100 ISO160 check list Item Qty Description Check 1 1 ISO160 trapped O ring Fluoroelastomer 2 1 ISO100 ISO160 inlet spool carbon steel 3 4 inch BSP taper plug 4 8 M8 x 40 hex head screw stainless steel 5 8 M8 washer normal stainless steel 6 8 M8 washer single coil stainless steel ...

Страница 20: ...arbon steel inlet spool ISO160 ISO160 Table 9 M58938003 carbon steel inlet spool ISO160 ISO160 check list Item Qty Description Check 1 1 ISO160 trapped O ring Fluoroelastomer 2 1 ISO160 ISO160 inlet spool carbon steel 3 4 inch BSP taper plug 4 8 M10 x 45 hex head screw stainless steel 5 8 M10 washer normal stainless steel 6 8 M10 washer single coil stainless steel ...

Страница 21: ...arbon steel inlet spool ISO160 ISO200 Table 10 M59848003 carbon steel inlet spool ISO160 ISO200 check list Item Qty Description Check 1 1 ISO200 trapped O ring Fluoroelastomer 2 1 ISO160 ISO200 inlet spool carbon steel 3 4 inch BSP taper plug 4 8 M10 x 45 hex head screw stainless steel 5 8 M10 washer normal stainless steel 6 8 M10 washer single coil stainless steel ...

Страница 22: ...inlet spool ISO63 ANSI 4 inch Table 11 M58808134 stainless steel inlet spool ISO63 ANSI 4 inch check list Item Qty Description Check 1 1 Gasket 4 inch ANSI x 2 5 thick 2 1 ISO63 ANSI 4 inch inlet spool stainless steel 3 1 1 inch BSP blanking plug 4 1 O ring 35 15 I D x 3 0 5 4 M8 x 40 hex head screw stainless steel 6 4 M8 washer normal stainless steel 7 3 inch BSP taper plug 8 4 M8 washer single c...

Страница 23: ... 4 inch Table 12 M59808134 stainless steel inlet spool ISO100 ANSI 4 inch check list Item Qty Description Check 1 1 Gasket 4 inch ANSI x 2 5 thick 2 1 ISO100 ANSI 4 inch inlet spool stainless steel 3 1 1 inch BSP blanking plug 4 1 O ring 35 15 I D x 3 0 5 8 M8 x 40 hex head screw stainless steel 6 8 M8 washer normal stainless steel 7 3 inch BSP taper plug 8 8 M8 washer single coil spring stainless...

Страница 24: ...eel inlet spool ISO100 ANSI 6 inch Table 13 M58828134 stainless steel inlet spool ISO100 ANSI 6 inch check list Item Qty Description Check 1 1 Gasket 6 inch ANSI x 2 5 thick 2 1 ISO100 ANSI 6 inch inlet spool stainless steel 3 4 inch BSP taper plug 4 8 M8 x 40 hex head screw stainless steel 5 8 M8 washer normal stainless steel 6 8 M8 washer single coil spring stainless steel ...

Страница 25: ...el inlet spool ISO160 ANSI 6 inch Table 14 M58938134 stainless steel inlet spool ISO160 ANSI 6 inch check list Item Qty Description Check 1 1 ISO160 ANSI 6 inch inlet spool stainless steel 2 4 inch BSP taper plug 3 8 M10 washer normal stainless steel 4 8 M10 x 45 hex head screw stainless steel 5 8 M10 washer single coil spring stainless steel 6 1 Gasket 6 inch ANSI x 2 5 thick ...

Страница 26: ...el inlet spool ISO160 ANSI 8 inch Table 15 M59848134 stainless steel inlet spool ISO160 ANSI 8 inch check list Item Qty Description Check 1 1 ISO160 ANSI 8 inch inlet spool stainless steel 2 4 inch BSP taper plug 3 8 M10 washer normal stainless steel 4 8 M10 x 45 hex head screw stainless steel 5 8 M10 washer single coil spring stainless steel 6 1 Gasket 8 inch ANSI x 2 5 thick ...

Страница 27: ...l inlet spool ISO63 ISO100 Table 16 M58808135 stainless steel inlet spool ISO63 ISO100 check list Item Qty Description Check 1 1 ISO100 trapped O ring seal Viton 2 1 ISO63 ISO100 inlet spool stainless steel 3 1 1 inch BSP blanking plug 4 1 O ring 35 15 I D x 3 0 5 4 M8 x 40 hex head screw stainless steel 6 4 M8 washer normal stainless steel 7 3 inch BSPT hollow taper plug 8 4 M8 washer single coil...

Страница 28: ...O100 Table 17 M59808135 stainless steel inlet spool ISO100 ISO100 check list Item Qty Description Check 1 1 ISO100 trapped O ring seal Viton 2 1 ISO100 ISO100 inlet spool stainless steel 3 1 1 inch BSP blanking plug 4 1 O ring 35 15 I D x 3 0 5 4 M8 x 40 hex head screw stainless steel 6 4 M8 washer normal stainless steel 7 3 inch BSPT hollow taper plug 8 8 M8 washer single coil spring stainless st...

Страница 29: ...ss steel inlet spool ISO100 ISO160 Table 18 Stainless steel inlet spool ISO100 ISO160 check list Item Qty Description Check 1 1 ISO160 trapped O ring Fluoroelastomer 2 1 ISO100 ISO160 inlet spool stainless steel 3 4 inch BSP taper plug 4 8 M8 x 40 hex head screw stainless steel 5 8 M8 washer normal stainless steel 6 8 M8 washer single coil spring stainless steel ...

Страница 30: ... steel inlet spool ISO160 ISO160 Table 19 Stainless steel inlet spool ISO160 ISO160 check list Item Qty Description Check 1 1 ISO160 trapped O ring Fluoroelastomer 2 1 ISO160 ISO160 inlet spool stainless steel 3 4 inch BSP taper plug 4 8 M10 x 45 hex head screw stainless steel 5 8 M10 washer normal stainless steel 6 8 M10 washer single coil spring stainless steel ...

Страница 31: ... steel inlet spool ISO160 ISO200 Table 20 Stainless steel inlet spool ISO160 ISO200 check list Item Qty Description Check 1 1 ISO200 trapped O ring Fluoroelastomer 2 1 ISO160 ISO200 inlet spool stainless steel 3 4 inch BSP taper plug 4 8 M10 x 45 hex head screw stainless steel 5 8 M10 washer normal stainless steel 6 8 M10 washer single coil spring stainless steel ...

Страница 32: ...O100 carbon steel M58808138 9 kg Painted carbon steel ISO63 ISO100 1 x 1 inch BSP female 3 x inch BSP female Inlet spool ISO100 ISO100 carbon steel M59808138 10 kg Painted carbon steel ISO100 ISO100 1 x 1 inch BSP female 3 x inch BSP female Inlet spool ISO100 ISO160 carbon steel M58828003 13 kg Painted carbon steel ISO100 ISO160 4 x inch BSP female Inlet spool ISO160 ISO160 carbon steel M58938003 ...

Страница 33: ...8135 10 kg Stainless steel ISO100 ISO100 1 x 1 inch BSP female 3 x inch BSP female Inlet spool ISO100 ISO160 stainless steel M58828135 13 kg Stainless steel ISO100 ISO160 4 x inch BSP female Inlet spool ISO160 ISO160 stainless steel M58938135 15 kg Stainless steel ISO160 ISO160 4 x inch BSP female Inlet spool ISO160 ISO200 stainless steel M59848135 19 kg Stainless steel ISO160 ISO200 4 x inch BSP ...

Страница 34: ... the carrier in writing within three days state the item number of the Inlet spool together with your order number and your supplier s invoice numbers Retain all packing materials for inspection Do not use the Inlet spool if it is damaged Check that your package contains the items listed in the Table 1 to 20 If any of these items are missing notify your supplier in writing within three days If the...

Страница 35: ...p Ensure flange surfaces on spool and dry pump are clean and undamaged 2 Ensure that the O ring is correctly installed in the inlet to the dry pump 3 Ensuring that the bolt holes are lined up place the inlet spool onto the inlet of your dry pump 4 Using the supplied hex head screws and washers securely fix the inlet spool to your dry pump 5 The hex head screws should be tightened in a diagonal pat...

Страница 36: ... has a fixed bolted flange then suitable bolts nuts and washers will be required 2 Ensure all flange surfaces are clean and undamaged and that the ISO trapped O ring is correctly installed in the inlet flange of the spool 3 Position the inlet pipeline flange onto the inlet spool flange ensuring the bolt holes are aligned 4 Using suitable screws nuts and washers securely fix the inlet pipeline to t...

Страница 37: ...e and disposal 2 8 1 Storage If the inlet spool will not be used immediately 1 Clean the inlet spool assembly 2 Protect the sealing faces and place the inlet spool assembly in a sealed polythene bag 3 Store in a cool dry place 2 8 2 Disposal Dispose of the inlet spool assembly in accordance with all local and national safety and environmental requirements ...

Страница 39: ...c operating solenoid In the event of a power failure the valve will close automatically Note An ISO ANSI inlet spool is required to fit an Inlet valve to the GXS dry vacuum pumping system Figure 24 Inlet valve WARNING These inlet valves are designed for VACUUM use only do not pressurise WARNING Complete the mechanical installation before any electrical or pneumatic connections are made WARNING Lea...

Страница 40: ...5 M58808004 inlet isolation valve ANSI 4 inch EPDM Table 25 M58808004 inlet isolation valve ANSI 4 inch EPDM check list Item Qty Description Check 1 1 DN100 Bray inlet valve 2 16 M16 full nut stainless steel 3 16 M16 washer normal stainless steel 4 8 Studding M16 x 150 mm stainless steel 5 16 M16 washer single coil stainless steel 1 Loom Inlet isolation valve not shown ...

Страница 41: ... inlet isolation valve ANSI 6 inch EPDM Table 26 M58828004 inlet isolation valve ANSI 6 inch EPDM check list Item Qty Description Check 1 1 DN150 Bray inlet valve 2 16 M20 x 140 hex head screw stainless steel 3 16 M20 washer normal stainless steel 4 8 Studding M20 x 160 mm stainless steel 5 16 M20 washer single coil stainless steel 1 Loom isolation valve not shown ...

Страница 42: ...04 inlet isolation valve ANSI 8 inch EPDM Table 27 M59848004 inlet isolation valve ANSI 8 inch EPDM check list Item Qty Description Check 1 1 DN200 Bray inlet valve 2 16 M20 full nut stainless steel 3 16 M20 washer normal stainless steel 4 8 Studding M20 x 160 mm stainless steel 5 16 M20 washer single coil stainless steel 1 Loom inlet isolation valve not shown ...

Страница 43: ...A126 Class B Disc 316 stainless steel ASTM A351 CF8M Stem 316 stainless steel ASTM A276 type 316 Seat EPDM Maximum design pressure 3 5 bar Operating temperature range 40 C to 121 C Flange accommodation Multi drilled locating holes Table 30 Pneumatic actuator spring return Parameter Data Actuation mode Fail closed Port connections inch NPT Actuator to valve mounting Standard EN ISO 5211 Maximum ope...

Страница 44: ...ber M58828004 Mass 30 kg Table 34 Butterfly valve Parameter Data Description 150 mm 6 inch valve with undercut disc and bonded liner suitable for vacuum service Size 150 mm Material of Construction Body Cast iron Epoxy coated ASTM A126 Class B Disc 316 stainless steel ASTM A351 CF8M Stem 316 stainless steel ASTM A276 type 316 Seat EPDM Maximum design pressure 3 5 bar Operating temperature range 40...

Страница 45: ...re range 2 to 10 bar Flow rate 950 l min Temperature range Ta 10 C to 50 C Cable entry PG7 M16 thread Voltage 24 V DC Table 38 General Parameter Data Description Inlet isolation valve ANSI 8 inch EPDM Part number M59848004 Mass 74 kg Table 39 Butterfly valve Parameter Data Description 200 mm 8 inch valve with undercut disc and bonded liner suitable for vacuum service Size 200 mm Material of Constr...

Страница 46: ...matic Actuator Safety Manual Bray Series 92 93 Pneumatic Actuator Operation and Maintenance Manual Valvetop T Series Valve Controllers Installation Operation and Maintenance Manual For safety reasons all mechanical installations must be complete before electrical or pneumatic connections are made Figure 28 shows a typical installation Port connections inch NPT Actuator to valve mounting Standard E...

Страница 47: ... are trademarks of Edwards Limited Inlet valve M588 08 880 Issue D Figure 28 Inlet valve installation and orientation Note Figure 28 shows the orientation of the valve in the recommended position The valve may be installed in other orientations according to specific requirements ...

Страница 48: ...rfaces or pass over other cables carrying mains voltages When fitting the accessory cable carefully follow the instructions given in the sections below Ensure that cable ties are used as shown to keep the cable in the correct position 3 4 2 2 Installing the cables inside the GXS enclosure 1 If the GXS system is running shut it down 2 Allow the system to cool sufficiently before moving on to step 3...

Страница 49: ...ed 2017 All rights reserved Page 41 Edwards and the Edwards logo are trademarks of Edwards Limited Inlet valve M588 08 880 Issue D Figure 29 Inlet valve position Figure 30 Cable connection inlet valve position sensor ...

Страница 50: ...s and the Edwards logo are trademarks of Edwards Limited Inlet valve 6 Connect the other end of the cable to the 15 way socket on the back panel and secure the cables to the pump using the P clips supplied and the screws used on the pumps panels Figure 31 Clip cable positions ...

Страница 51: ...d Maintenance Manual 3 6 Storage and disposal 3 6 1 Storage The inlet valve should be stored with protective covers on both sides of the seat and with the disc at least 10 degrees open Ideally the valve should be kept inside a heat sealed polythene bag to prevent air born contamination and in a temperature range not exceeding 4 C 40 F to 30 C 85 F 3 6 2 Disposal Dispose of the inlet valve and any ...

Страница 53: ...ving the inlet filter body from the GXS dry vacuum pumping system Each filter is supplied with a 5 micron polyester element an upgrade to a stainless steel S2 wire mesh for reactive dusts is available WARNING Before the inlet filter is fitted to the pump the pump must be secured as describe in the pump manual WARNING The inlet filter must be removed from the pump before the pump can be moved WARNI...

Страница 55: ... inlet filters Figure 34 M58808005 carbon steel inlet filter ANSI 4 inch ISO100 Table 43 M58808005 carbon steel inlet filter ANSI 4 inch ISO100 check list Item Qty Description Check 1 1 ANSI 4 inch ISO100 inlet filter carbon steel 2 1 ISO100 trapped O ring Fluoroelastomer 3 8 M8 full nut stainless steel 4 16 M8 washer normal stainless steel 5 8 M8 x 60 hex head screw stainless steel ...

Страница 56: ...828005 carbon steel inlet filter ANSI 6 inch ISO160 Table 44 M58828005 carbon steel inlet filter ANSI 6 inch ISO160 check list Item Qty Description Check 1 1 ANSI 6 inch ISO160 inlet filter carbon steel 2 1 ISO160 trapped O ring Fluoroelastomer 3 8 M10 full nut stainless steel 4 16 M10 washer normal stainless steel 5 8 M10 x 70 hex head screw stainless steel ...

Страница 57: ...848005 carbon steel inlet filter ANSI 8 inch ISO200 Table 45 M59848005 carbon steel inlet filter ANSI 8 inch ISO200 check list Item Qty Description Check 1 1 ANSI 8 inch ISO200 Inlet filter carbon steel 2 1 ISO200 trapped O ring Fluoroelastomer 3 12 M10 full nut stainless steel 4 24 M10 washer normal stainless steel 5 12 M10 x 80 hex head screw stainless steel ...

Страница 58: ...r Figure 37 M58808137 stainless steel inlet filter ANSI 4 inch ISO100 Table 46 M58808137 stainless steel inlet filter ANSI 4 inch ISO100 check list Item Qty Description Check 1 1 ANSI 4 inch ISO100 inlet filter stainless steel 2 1 ISO100 trapped O ring Fluoroelastomer 3 8 M8 full nut stainless steel 4 16 M8 washer normal stainless steel 5 8 M8 x 60 hex head screw stainless steel ...

Страница 59: ...37 stainless steel inlet filter ANSI 6 inch ISO160 Table 47 M58828137 stainless steel inlet filter ANSI 6 inch ISO160 check list Item Qty Description Check 1 1 ANSI 6 inch ISO160 inlet filter stainless steel 2 1 ISO160 trapped O ring Fluoroelastomer 3 8 M10 full nut stainless steel 4 16 M10 washer normal stainless steel 5 8 M10 x 70 hex head screw stainless steel ...

Страница 60: ...7 stainless steel inlet filter ANSI 8 inch ISO200 Table 48 M59848137 Stainless steel inlet filter ANSI 8 inch ISO200 check list Item Qty Description Check 1 1 ANSI 8 inch ISO200 inlet filter stainless steel 2 1 ISO160 trapped O ring Fluoroelastomer 3 12 M10 full nut stainless steel 4 24 M10 washer normal stainless steel 5 12 M10 x 80 hex head screw stainless steel ...

Страница 61: ...Carbon steel inlet filter ANSI 6 inch ISO160 M58828005 Painted carbon steel 55 kg ISO160 6 inch ANSI A22304367 Polyester 1868 Carbon steel inlet filter ANSI 8 inch ISO200 M59848005 Painted carbon steel 72 kg ISO200 8 inch ANSI A22304371 Polyester 2548 Stainless steel inlet filter ANSI 4 inch ISO100 M58808137 Stainless steel 22 kg ISO100 4 inch ANSI A22304365 Polyester 1274 Stainless steel inlet fi...

Страница 62: ...If any of these items are missing notify your supplier in writing within three days If the inlet filter is not to be used immediately store as described in Section 4 6 4 4 2 Installation of the inlet filter to the inlet spool Note Refer to Section 2 for details on fitting the inlet spool Refer to Figure 40 1 Remove any protective coatings that may have been applied to the filter flanges and ensure...

Страница 63: ...wards Limited 2017 All rights reserved Page 55 Edwards and the Edwards logo are trademarks of Edwards Limited Inlet filters M588 08 880 Issue D Figure 40 Installation of the inlet filter to the inlet spool ...

Страница 64: ...ting the inlet spool and inlet valve Refer to Figure 41 Special attention needs to be taken for the installation of the inlet valve due to the sealing system and the removal and refitting of the actuator to aid correct positioning Figure 41 Installation of the inlet filter to inlet spool inlet valve assembly Note Figure 41 shows the orientation of the valve in the recommended position The valve ma...

Страница 65: ...eals and gaskets Where an inlet butterfly valve is present ensure this is isolated before maintenance work begins on the inlet filter Leak test the system after maintenance work is complete if you have connected or disconnected any vacuum joints Seal any leaks that are found 4 6 Storage and disposal 4 6 1 Storage If the inlet filter will not be used immediately 1 Refit the protective covers over t...

Страница 67: ...nt to the exhaust silencer WARNING Before the exhaust silencer is fitted to the pump the pump must be secured as describe in the pump manual WARNING The exhaust silencer must be removed from the pump before the pump can be moved WARNING This exhaust silencer is designed for ATMOSPHERIC use only do not pressurise WARNING Leak test the system after installation and seal any leaks found to prevent le...

Страница 68: ...to suit applications and is designed to hold a volume of liquid or particulates that maybe produced during your process This exhaust silencer can be drained without disassembly it is also possible to clean and remove any contaminates with minimal part removal Figure 42 Wet process exhaust silencer Refer to Figure 43 The second exhaust silencer type is mounted vertically Manufactured in stainless s...

Страница 69: ...wards logo are trademarks of Edwards Limited Exhaust silencer M588 08 880 Issue D Figure 43 Dry process exhaust silencer Not suitable for GXS750 on all applications Please consult an Edwards customer centre for applications advice A GXS160 and GXS250 B GXS450 and GXS750 ...

Страница 70: ...hts reserved Edwards and the Edwards logo are trademarks of Edwards Limited Exhaust silencer 5 2 Physical data Figure 44 M58808161 GXS exhaust silencer 100 ctrs assembly carbon steel Figure 45 M58808162 GXS exhaust silencer 100 ctrs assembly stainless steel ...

Страница 71: ...63 Edwards and the Edwards logo are trademarks of Edwards Limited Exhaust silencer M588 08 880 Issue D Figure 46 M59838161 GXS exhaust silencer 150 ctrs assembly carbon steel Figure 47 M59838162 GXS exhaust silencer 150 ctrs assembly stainless steel ...

Страница 72: ...588 08 880 Issue D Page 64 Edwards Limited 2017 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited Exhaust silencer Figure 48 NKB530000 iF exhaust silencer stainless steel ...

Страница 73: ...emarks of Edwards Limited Exhaust silencer M588 08 880 Issue D Figure 49 NR5009000 iF400 exhaust silencer 5 3 Technical data For technical data relating to the exhaust silencers refer to Section 6 3 5 4 Installation For exhaust silencer installation instructions please refer to Section 6 ...

Страница 74: ...the inlet and outlet connections weekly to ensure that they are secure 5 6 Maintenance 5 6 1 Safety information Isolate the dry pumping system and other components in the process system from the electrical supply so that they cannot be operated accidentally Allow the exhaust silencer to cool to a safe temperature before starting any maintenance Do not touch the exhaust silencer when it is hot Take...

Страница 75: ...d before the pumping system is used it is important that the system is leak tested to prevent the possible leakage of hazardous substances 5 7 Storage and disposal 5 7 1 Storage If the exhaust silencer will not be used immediately 1 Drain and clean the exhaust silencer 2 Protect the flange face and place the exhaust silencer in a sealed polythene bag 3 Store in a cool dry place 5 7 2 Disposal Disp...

Страница 77: ...xhaust silencer mounting assembly 6 1 Description This exhaust silencer is mounted horizontally and either bolted to the side of the pump when a side exiting exhaust is fitted refer to Figure 50 or free standing at the rear of the pump when a rear exiting exhaust is fitted refer to Figure 51 Figure 50 Side exiting exhaust mounting Figure 51 Rear exiting exhaust mounting ...

Страница 78: ...ds Limited 2017 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited Exhaust silencer mounting assembly 6 2 Physical data Figure 52 M58808009 horizontal silencer mount 100 ctr Silencer supplied separately ...

Страница 79: ...plated mild steel 7 3 M10 full nut nickel plated mild steel 8 2 M10 x 30 hex head screw nickel plated mild steel 9 4 M16 spring washer nickel plated mild steel 10 8 M16 washer normal nickel plated mild steel 11 4 M16 full nut nickel plated mild steel 12 4 M16 x 45 hex head screw nickel plated mild steel 13 1 M10 x 35 hex head screw nickel plated mild steel 14 1 Silencer brace 100 ctr 15 1 Silencer...

Страница 80: ...rately Table 52 M58808151 rear silencer horizontal mount 100 ctr check list Item QTY Description Check 1 1 Drain valve assembly 2 1 Silencer support horizontal rear 100 ctr 3 1 Silencer support side bracket horizontal rear 100 ctr 4 1 NW40 full nipple stainless steel 5 4 M8 spring washer stainless steel 6 8 M8 washer normal stainless steel 7 8 M8 x 20 hex head screw stainless steel 8 3 NW32 40 cla...

Страница 81: ...l rights reserved Page 73 Edwards and the Edwards logo are trademarks of Edwards Limited Exhaust silencer mounting assembly M588 08 880 Issue D Figure 54 M59838009 horizontal silencer mount 150 ctr Silencer supplied separately ...

Страница 82: ... plated mild steel 6 6 M10 washer normal nickel plated mild steel 7 3 M10 nut full nickel plated mild steel 8 2 M10 x 30 hex head screw nickel plated mild steel 9 1 Silencer brace 150 ctr 10 4 M16 spring washer nickel plated mild steel 11 8 M16 washer normal nickel plated mild steel 12 4 M16 full nut nickel plated mild steel 13 4 M16 x 45 hex head screw nickel plated mild steel 14 1 M10 x 35 hex h...

Страница 83: ...nt 150 ctr Silencer supplied separately Table 54 M59808151 rear silencer horizontal mount 150 ctr check list Item QTY Description Check 1 1 Drain valve assembly 2 1 Silencer support horizontal rear 150 ctr 3 1 Silencer support side bracket horizontal rear 150 ctr 4 1 NW50 full nipple stainless steel 5 7 M8 spring washer stainless steel 6 8 M8 washer normal stainless steel 7 8 M8 x 20 hex head scre...

Страница 84: ...silencer assembly 100 ctr 8 3 NW50 clamping ring 9 3 NW50 trapped O ring Viton stainless steel Table 55 M58808069 vertical silencer assembly 100 ctr check list Item QTY Description Check 1 1 iF silencer 2 1 NW40 elbow 149 x 98 3 2 NW40 trapped O ring Viton 9830 PTFE 4 2 NW32 40 clamping ring Table 54 M59808151 rear silencer horizontal mount 150 ctr check list continued Item QTY Description Check ...

Страница 85: ...Limited Exhaust silencer mounting assembly M588 08 880 Issue D Figure 57 M59838163 vertical silencer assembly 150 ctr Table 56 M59838163 vertical silencer assembly 150 ctr check list Item QTY Description Check 1 1 iF400 silencer 2 1 NW50 elbow 3 2 NW50 trapped O ring Viton 9830 PTFE 4 2 NW50 clamping ring ...

Страница 86: ...cer Inlet and outlet Flow Rate Roughing m3 hr Attenuation at Ultimate Pressure Pressure Test To Horizontal silencer mounting 100 ctr M58808009 M58808019 M58808031 NW40 150 10 dB typical 10 barG Rear silencer horizontal mounting 100 ctr M58808151 M58808019 M58808031 NW40 150 10 dB typical 10 barG Horizontal silencer mounting 150 ctr M59838009 M59808019 M59808031 NW50 420 10 dB typical 10 barG Rear ...

Страница 87: ...is designed to be bolted to the side rail of the pump as shown in Figure 58 The necessary clearance is achieved by the pump being mounted on raised supports The raised supports should be attached to the pump feet using the fasteners provided The silencer brace should be bolted in position on the inside of the pump side rail adjacent to the exhaust outlet as shown in Figure 59 1 Fix the silencer mo...

Страница 88: ...88 08 880 Issue D Page 80 Edwards Limited 2017 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited Exhaust silencer mounting assembly Figure 58 Horizontal silencer mounting ...

Страница 89: ... 81 Edwards and the Edwards logo are trademarks of Edwards Limited Exhaust silencer mounting assembly M588 08 880 Issue D Figure 59 Silencer brace fitment Note Viewed from underneath the pump to show mounting bracket positions for exhaust silencer ...

Страница 90: ...exhaust Silencer body points in the direction of the gas flow away from the pump exhaust outlet Refer to Figure 60 The rear silencer is designed to be fixed to the floor at the rear of the dry pump using suitable fasteners not supplied The built in jacking feet on the pump can be used to align the pump exhaust flange with the exhaust silencer inlet flange The exhaust silencer is connected using a ...

Страница 91: ...let These exhaust silencers can be rear mounted as shown in Figure 60 and side mounted as shown in Figure 61 The silencers are connected directly to the pumps exhaust using a trapped O ring and clamp Note The orientation of the elbow and the support leg lengths differ depending on use The short leg is used for assembly with side exhaust pumps and the long leg is used for assembly with rear exhaust...

Страница 92: ...dwards Limited 2017 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited Exhaust silencer mounting assembly Figure 62 Installation of the vertical silencer rear mounted A 100 ctr pumps B 150 ctr pumps ...

Страница 93: ... and disposal 6 5 1 Storage If the exhaust silencer mounting assembly will not be used immediately 1 Clean the exhaust silencer mounting assembly 2 Protect individual items and place in a sealed polythene bag 3 Store in a cool dry place 6 5 2 Disposal Dispose of the exhaust silencer mounting assembly in accordance with all local and national safety and environmental requirements ...

Страница 95: ...n may cause injury or damage to personnel or equipment NW40 Check Valve Instruction Manual A507 82 880 NW50 Check Valve Instruction Manual A507 91 880 The check valve is fitted after the exhaust silencer in a vertical position To fit a check valve to a horizontal silencer an additional elbow and fixings are required To allow vertical fitment the check valve kits listed in Table 58 are recommended ...

Страница 96: ...M588 08 880 Issue D Page 88 Edwards Limited 2017 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited Check valve assy Figure 63 iXH check valve kit ...

Страница 97: ... Edwards Limited 2017 All rights reserved Page 89 Edwards and the Edwards logo are trademarks of Edwards Limited Check valve assy M588 08 880 Issue D Figure 64 iXL NW50 check valve kit ...

Страница 98: ...M588 08 880 Issue D Page 90 Edwards Limited 2017 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited Check valve assy Figure 65 Check valve horizontal silencer 100 ctr ...

Страница 99: ... Edwards Limited 2017 All rights reserved Page 91 Edwards and the Edwards logo are trademarks of Edwards Limited Check valve assy M588 08 880 Issue D Figure 66 Check valve horizontal silencer 150 ctr ...

Страница 100: ...alve assy 7 2 Physical data Figure 67 M58808012 NW40 check valve assembly for 100 ctr horizontal silencer Table 59 M58808012 NW40 check valve assembly for 100 ctr horizontal silencer Item Qty Description Check 1 1 iXH exhaust check valve NW40 2 1 Exhaust large elbow 100 ctr 3 2 NW40 trapped O ring Viton 9830 PTFE 4 2 NW32 40 clamping ring ...

Страница 101: ... M588 08 880 Issue D Figure 68 M59838012 NW50 check valve assembly for 150 ctr horizontal silencer Table 60 M59838012 NW50 check valve assembly for 150 ctr horizontal silencer Item Qty Description Check 1 1 iXH exhaust check valve NW50 2 1 Exhaust large elbow 150 ctr 3 2 NW50 trapped O ring Viton 9830 PTFE 4 2 NW50 clamping ring ...

Страница 102: ...e is damaged notify your supplier and the carrier in writing within three days state the Item number of the check valve together with your order number and your supplier s invoice number Do not use the check valve if it is damaged Check that your package contains the items listed in Table 59 and 60 If any of these items are missing notify your supplier in writing within three days If the check val...

Страница 103: ...outlet flanges of the silencers as shown in Figure 69 and Figure 70 3 Ensure that the arrow on the check valve body is pointing in the direction of flow away from the Silencer body 7 4 Storage and disposal 7 4 1 Storage If the check valve will not be used immediately 1 Drain and clean the check valve 2 Protect the flange faces and place the check valve in a sealed polythene bag 3 Store in a cool d...

Страница 105: ...nt port On combination pumps the pressure transducer assembly is fitted to a inch BSP instrument port on the internally mounted interspool between the pump and the booster Refer to Figure 71 The pressure transducer assembly consists of the active strain gauge head connected to a right angled tubular elbow terminated with a inch BSP male connector or a inch BSP male connector as required Note Refer...

Страница 106: ... to the GXS product manual for further information Remove all the packaging materials and check the pressure transducer assembly for signs of damage If the pressure transducer assembly is damaged notify your supplier and the carrier in writing within three days state the Item number of the pressure transducer assembly together with your order number and your supplier s invoice number Do not use th...

Страница 107: ...r assembly to be rotated to any angle Figure 73 Installation of pressure transducer assembly to external inlet spool 8 3 3 Electrical connection to the on pump controller 8 3 3 1 Installation safety CAUTION Be sure to route and secure accessory cables as shown to prevent cables from resting on hot surfaces Accessory cables may be damaged if they touch the dry pump booster and spools during pump op...

Страница 108: ... 70 and photo A to identify the external position of the pressure transducer the pump 6 Slid the cable anchor mount into position over the edge of the hole in the top panel for the pump inlet Refer to Figure 75 7 Connect the cable to the pressure transducer pass the cable through the top panel and secure to the cable anchor mount with a cable tie Refer to Figure 74 Figure 74 External position of p...

Страница 109: ...es Figure 76 Correct routing of the accessory cable 9 Connect the other end of the cable into the free socket on the end of a cable that itself goes into the GXS controller as shown in Figure 77 Figure 77 Connecting to the control system 10 If there is any excess cable loop it back on itself and secure it firmly with a cable tie Ensure that it cannot come into contact with the pump surfaces Figure...

Страница 110: ...450 2600 GXS450 4200 GXS750 2600 GXS750 4200 Install the pressure transducer assembly as follows 1 Remove the inch BSP plug from the relevant instrument port in the Interspool 2 Clean and remove all traces of old thread sealant from the instrument port 3 Check that the pressure transducer assembly has a inch BSP male connector fitted refer to Figure 72 4 Apply a thin coat of Loctite 577 thread sea...

Страница 111: ...chosen carefully to ensure that the cable does not rest on hot surfaces or pass over other cables carrying mains voltages When fitting the accessory cable carefully follow the instructions given in the sections below Ensure that cable ties are used as shown to keep the cable in the correct position 8 3 5 2 Installing the cables inside the GXS enclosure 1 If the GXS system is running shut it down 2...

Страница 112: ...s logo are trademarks of Edwards Limited Digital pressure measurements Figure 81 Internal position of pressure transducer 7 Route the cable inside the GXS enclosure as shown in Figure 82 Use the cable ties to attach the cable to the water pipes Figure 82 Correct routing of the accessory cable ...

Страница 113: ...ble into the free socket on the end of a cable that itself goes into the GXS controller as shown in Figure 83 Figure 83 Connecting to the control system 9 If there is any excess cable loop it back on itself and secure it firmly with a cable tie Ensure that it cannot come into contact with the pump surfaces Figure 84 Securing of excess cable with a cable tie 10 Replace the covers of the GXS system ...

Страница 114: ...age If the pressure transducer assembly will not be used immediately 1 Drain and clean the pressure transducer assembly 2 Protect the thread and micro Din connector and place the pressure transducer assembly in a sealed polythene bag 3 Store in a cool dry place 8 4 2 Disposal Dispose of the pressure transducer assembly in accordance with all local and national safety and environmental requirements...

Страница 115: ... D 9 Temperature transmitter 9 1 Description The temperature transmitter is a type PT100 Resistance Temperature Dector RTD that uses predictable resistance to measure temperature response The temperature transmitter is used to temperature measurement and control 9 2 Physical data Figure 85 Temperature transmitter assembly GXS pump only probe length 60 mm ...

Страница 116: ...rature transmitter assembly GXS combination probe length 100 mm 9 3 Technical data Table 61 Thermometer thermowell Parameter Data Material 316L stainless steel RTD class Std RTD 1 x PT100 Accuracy 1 3 as stated in DIN 1EC751 Table 62 Transmitter Parameter Data Mounting Head mounted transmitter Sensor PT100 200 C to 850 C Measurement range 0 C to 200 C Model Standard model ...

Страница 117: ...ains the correct items If any of the items are missing notify your supplier in writing within three days If the temperature transmitter is not to be used immediately store as described in Section 9 5 9 4 2 Installation of the temperature transmitter 9 4 2 1 To the pump inlet spool Install the temperature transmitter assembly as follows 1 Remove the inch BSP tapered plug from the relevant instrumen...

Страница 118: ...evant instrument port in the spool 2 Ensure the 3 8 inch BSP instrument port is clean 3 Check that the temperature transducer assembly has a 3 8 inch BSP male connector fitted 4 Apply a thin coat of Loctite 577 thread sealant to the 3 8 inch BSP tapered thread on the male connector 5 Refer to Figure 86 and Figure 88 Screw the temperature transducer into the instrument port Note The body of the tem...

Страница 119: ...rrect position 9 4 3 2 Installing the cables inside the GXS enclosure 1 If the GXS system is running shut it down 2 Allow the system to cool sufficiently before moving on to step 3 Minimum one hour 3 Isolate the GXS system from the electrical supply 4 Using a suitable screwdriver remove both side panels and store them safely nearby 5 Refer to Figure 73 and Figure 90 to identify the external positi...

Страница 120: ... of Edwards Limited Temperature transmitter Figure 90 External position of temperature transmitter Figure 91 Cable anchor in position on top panel 8 Route the cable inside the GXS enclosure as shown in Figure 92 Use cable ties to attach the cable to the water pipes Figure 92 Correct routing of the accessory cable ...

Страница 121: ...firmly with a cable tie Ensure that it cannot come in contact with the pump surfaces Figure 94 Securing excess cable with a cable tie 11 Replace the covers of the GXS system 9 5 Storage and disposal 9 5 1 Storage If the temperature transducer will not be used immediately 1 Clean the temperature transmitter 2 Protect the thread and sensing probe and place the temperature transmitter in a sealed pol...

Страница 122: ...M588 08 880 Issue D Page 114 Edwards Limited 2017 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank ...

Страница 123: ... The pressure gauge assembly is a 100 mm diameter liquid filled gauge with safety blow out disc and bayonet lock and bezel window with laminated safety glass The pressure gauge assembly is fitted with a ball valve to isolate the gauge from fluctuations in vacuum when a reading is not required This also increases longevity of the gauge 10 2 Physical data Figure 95 Pressure gauge assembly Table 64 P...

Страница 124: ...tion of the pressure gauge assembly to the pump inlet spool Install the pressure gauge assembly as follows 1 Remove the inch BSP tapered plug from the relevant instrument port in the inlet spool 2 Clean and remove all traces of old thread sealant from the instrument port 3 Remove the gauge head from the rest of the assembly by unscrewing the nut on the elbow refer to Figure 95 item 5 4 Apply a thi...

Страница 125: ...5 Storage and disposal 10 5 1 Storage If the pressure gauge assembly will not be used immediately 1 Clean the pressure gauge assembly 2 Protect the thread and gauge face and place in a sealed polythene bag 3 Store in a cool dry 10 5 2 Disposal Dispose of the pressure gauge assembly in accordance with all local and national safety and environmental requirements ...

Страница 126: ...M588 08 880 Issue D Page 118 Edwards Limited 2017 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank ...

Страница 127: ...ts and accessories from your nearest Edwards Ltd Company or distributor When ordering please state for each part required Model and Item Number of your equipment Serial Number if any Item Number and description of part 11 2 Service Edwards products are supported by a world wide network of Edwards Service Centres Each Service Centre offers a wide range of options including equipment decontamination...

Страница 128: ...M588 08 880 Issue D Page 120 Edwards Limited 2017 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank ...

Страница 129: ...This page has been intentionally left blank ...

Страница 130: ...This page has been intentionally left blank ...

Страница 131: ...n of Vacuum equipment and Components Procedure HS1 If you are returning a vacuum pump note the following If a pump is configured to suit the application make a record of the configuration before returning the pump All replacement pumps will be supplied with default factory settings Do not return a pump with accessories fitted Remove all accessories and retain them for future use The instruction in...

Страница 132: ...P800 80 000 Issue T edwardsvacuum com ...

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