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S900-01-880

Issue C Original

Instruction Manual

6 Inch MSeal Booster Pumps and

Process Isolation Booster Pumps

Содержание 900-607-5HR

Страница 1: ...S900 01 880 Issue C Original Instruction Manual 6 Inch MSeal Booster Pumps and Process Isolation Booster Pumps...

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Страница 3: ...r PFPE Prep 9006225HR101 622 5HR Booster PFPE Prep 9006225VR101 622 5VR Booster PFPE Prep 900607MHR 607 MHR Booster 900607MVR 607 MVR Booster 900615MHR 615 MHR Booster 900615MVR 615 MVR Booster 90061B...

Страница 4: ......

Страница 5: ...gn considerations 23 3 3 Unpack and inspect 24 3 4 Move the booster pump to its operating location 24 3 5 Locate the booster pump 27 3 6 Connect the vacuum and exhaust pipelines 27 3 6 1 Vacuum inlet...

Страница 6: ...llustrations Figure Page 1 General arrangement of the H horizontal booster 4 2 General arrangement of the V vertical booster 5 3 Principle of operation 6 4 Direct drive H horizontal booster pump dimen...

Страница 7: ...MSeal booster pumps with IEC motors 11 6 Technical data 61BMHR MVR601 and 622MHR MVR601 direct drive MSeal booster pumps with IEC motors 12 7 Technical data bareshaft MSeal booster pumps 13 8 Technica...

Страница 9: ...in Section 2 3 You must only use PFPE prepared bareshaft booster pumps on oxygen or reactive gas service see Section 1 3 Read this manual before you install and use the booster pump Important safety i...

Страница 10: ...r ease of maintenance and improve reliability The pump identification plate provides specific details about the pump including pump type part number and serial number and so on We recommend that you h...

Страница 11: ...pressure limits Edwards can recommend cut in and operation limits when supplied with chamber size backing pump and gas load information The first limit reached during operation is the limiting factor...

Страница 12: ...ise the pump is an MSeal booster pump HR or VR at the end of the Item Number specifies that the pump is a standard service bareshaft pump with hydrocarbon oil HR101 or VR101 at the end of the Item Num...

Страница 13: ...angement of the V vertical booster A Standard direct drive pump B Direct drive pump with bypass valve 1 Oil filler plug gear end 2 Inlet 3 Oil filler plug drive end 4 Motor IEC frame shown 5 Direction...

Страница 14: ...il C As the rotors rotate further gas 3 is trapped between the pump body wall and the rotors and is transferred towards the outlet 2 The rotors rotate with precise timing to maintain the proper cleara...

Страница 15: ...support alone 1 9 Integral bypass valve model 615 pumps only Model 615 booster pumps can be supplied with an integral bypass valve for operation from atmospheric pressure The bypass regulates the amou...

Страница 17: ...eal booster pumps with NEMA motors 900 607 MH05 900 607 MV05 900 607 MH20 900 607 MV20 900 615 MH10 900 615 MV10 900 615 MH15 900 615 MV15 Pumping speed 1040 m3 h 1 612 cfm 1040 m3 h 1 612 cfm 2210 m3...

Страница 18: ...40 cfm Nominal power 7 5 kW 10 hp 7 5 kW 10 hp 18 6 kW 25 hp 18 6 kW 25 hp Voltage 208 230 460 V ac 208 230 460 V ac 208 230 460 V ac 208 230 460 V ac Frequency 60 Hz 60 Hz 60 Hz 60 Hz Phases 3 3 3 3...

Страница 19: ...7 5 kW 10 hp 11 kW 15 hp 11 kW 15 hp Voltage 200 400 V ac 230 460 V ac 200 400 V ac 230 460 V ac Frequency 50 Hz 60 Hz 50 Hz 60 Hz Phases 3 3 3 3 Enclosure IP55 IP55 IP55 IP55 Full load current 27 8...

Страница 20: ...kW 25 hp 18 5 kW 25 hp 18 5 kW 25 hp Voltage 200 400 V ac 230 460 V ac 200 400 V ac 230 460 V ac Frequency 50 Hz 60 Hz 50 Hz 60 Hz Phases 3 3 3 3 Enclosure IP55 IP55 IP55 IP55 Full load current 57 2 A...

Страница 21: ...101 900 61B MVR 90061BMVR101 900 622 MVR 900622MVR101 Dimensions Figure 9 Figure 9 Figure 11 Figure 9 Pump mass 218 kg 480 lb 277 kg 610 lb 341 kg 749 lb 428 kg 941 lb Table 8 Technical data bareshaft...

Страница 22: ...48 2 309 12 1 292 11 5 270 10 7 900 615 MH10 228 8 5 543 21 4 406 16 0 1367 53 8 409 16 1 292 11 5 470 18 5 900 615 MH15 228 8 5 543 21 4 406 16 0 1367 53 8 409 16 1 292 11 5 470 18 5 900 622 MH25 228...

Страница 23: ...10 0 308 12 1 1224 48 2 502 19 6 406 16 0 350 13 8 900 615 MV10 454 17 9 409 16 1 1367 53 8 502 19 6 406 16 0 350 13 8 900 615 MV15 454 17 9 409 16 1 1367 53 8 502 19 6 406 16 0 350 13 8 900 622 MV25...

Страница 24: ...900 61B MH10 229 9 0 763 30 0 406 16 0 1367 53 8 409 16 1 292 11 5 471 18 5 900 61B MH25 229 9 0 763 30 0 406 16 0 1479 58 2 409 16 1 292 11 5 471 18 5 90061BMHR601 229 9 0 763 30 0 406 16 0 1515 59...

Страница 25: ...horizontal booster pump dimensions 9 mm 3 8 inch square key Pump Dimensions mm inch A B C D E F G H J K 900 607 MHR 228 8 5 543 21 4 406 16 0 641 25 2 309 12 1 292 11 5 270 10 7 76 3 0 43 1 7 900 615...

Страница 26: ...9 Bareshaft V vertical booster pump dimensions 9 mm 3 8 inch square key Pump Dimensions mm inch A B C D E F G H J 900 607 MVR 254 10 0 308 12 1 641 25 2 502 19 8 406 16 0 350 13 8 76 3 0 43 1 7 900 61...

Страница 27: ...ademarks of Edwards Limited Technical Data S900 01 880 Issue C Figure 10 Bareshaft H horizontal booster pump with bypass valve dimensions 9 mm 3 8 inch square key Pump Dimensions mm inch A B C D E F G...

Страница 28: ...wards and the Edwards logo are trademarks of Edwards Limited Technical Data Figure 11 Bareshaft V vertical booster pump with bypass valve dimensions Pump Dimensions mm inch A B C D E F G H J 900 61B M...

Страница 29: ...00 61B MH10 900 61B MV10 900 61B 5V10 230 V 60 Hz 3 phase 460 V 60 Hz 3 phase 18 5 kW 25 h p 18 5 kW 25 h p 900 61B MH25 900 61B MV25 230 V 60 Hz 3 phase 460 V 60 Hz 3 phase 18 5 kW 25 h p 18 5 kW 25...

Страница 30: ...e hydrocarbon free pumps Bareshaft Mseal booster pumps 900 607 MHR 900607MHR101 900 607 MVR 900607MVR101 900 615 MHR 900615MHR101 900 615 MVR 900615MVR101 900 61B MHR 90061BMHR101 900 61B MVR 90061BMV...

Страница 31: ...evel sight glasses Leak test the system after installation work is complete and seal any leaks found to prevent leakage of hazardous substances out of the system and leakage of air into the system 3 2...

Страница 32: ...tective covers Store the pump in suitable conditions as described in Section 6 of this manual 3 4 Move the booster pump to its operating location Use a fork lift truck to move the booster pump attache...

Страница 33: ...ion S900 01 880 Issue C Figure 12 Lifting the booster pump A Lifitng H horizontal pumps with chains and lifting bolts B Lifting V vertical pumps with chains and lifting bolts C Lifting pumps with slin...

Страница 34: ...172 6 8 900622MVR601 265 10 4 900 61B MH10 115 4 5 900 61B MV10 900 61B 5V10 115 4 5 900 61B MH25 275 10 8 900 61B MV25 275 10 8 900 622 MH25 900 622 5H25 265 10 4 900 622 MV25 900 622 5V25 265 10 4...

Страница 35: ...d devices You must mount the booster pump on a sufficiently rigid base and secure it to the floor to reduce potential system vibration Vacuum pipelines attached to the booster pump can vibrate excessi...

Страница 36: ...and so on to protect the booster pump from thermal and mechanical overload This will depend on the size of the booster pump the backing pump capacity and vacuum chamber size 3 6 2 Accessory port pipel...

Страница 37: ...e free of lubricants corrosion and protective coatings 2 Check the pulley alignment with a straight edge or tight cord The pulley faces must contact the straight edge at all four points Misalignment w...

Страница 38: ...izes Check the condition of the coupling spider every 2000 hours 1 Ensure that the shaft coupling and other components are free of lubricants protective coatings and burrs 2 Slide one half coupling on...

Страница 39: ...ss the two coupling halves at several places around the coupling Do not rotate the coupling Measure the space under the straight edge The misalignment measurement must be less than 0 013 mm 0 005 inch...

Страница 40: ...Pump drive coupling half correctly aligned 2 Motor drive coupling half correctly aligned 3 Straight edge 4 Coupling clearance 2 54 mm 1 inch 5 Spider 6 Clearance 0 5 mm 0 02 inch 7 Motor drive couplin...

Страница 41: ...Lube H oil through both filler ports until each oil level sight glass is half full Do not overfill with oil or allow the oil level to fall below the bottom of the sight glass If you have overfilled a...

Страница 42: ...ster pump ensure that the oil levels are correct See Table 15 Add oxygen service PFPE oil into the reservoirs as necessary as described in Section 3 9 1 Each oil level should be at the centre position...

Страница 43: ...over current protection and a mains electrical disconnect Ensure that all electrical wiring is protected from dripping water and has appropriate strain relief Where necessary incorporate additional c...

Страница 44: ...r fan and switch on the electrical supply to the booster pump for two or three seconds then switch the pump off The correct direction of rotation is shown by an arrow on the motor see Figures 1 and 2...

Страница 45: ...drive booster pumps only 8 Check that the alignment of pulleys and belt tensions are correct pulley driven booster pumps only 9 Check that the motor has been correctly connected and that the necessary...

Страница 46: ...oximately 15 minutes After this time check for unusual noises and excessive vibration 8 During the first week of operation of the booster pump check the following daily With the booster pump stopped c...

Страница 47: ...mp oil will be contaminated with the process chemicals that have been pumped during operation Ensure that the pump is decontaminated before maintenance and that adequate precautions have been taken to...

Страница 48: ...oil levels in the pump are correct If you do not pump performance will be affected and the pump may be damaged Look at the sight glasses see Figures 1 and 2 The oil level in each reservoir should be i...

Страница 49: ...arts 4 Refit the safety guards 5 8 Belt drive maintenance 1 Shut down the vacuum system and vent it to atmospheric pressure Allow the booster pump to cool to a safe temperature WARNING Changing the oi...

Страница 50: ...inue at Step 5 If the end play is excessive contact your supplier or Edwards to arrange for a rebuild of the pump 5 Refit the safety guards 5 10 Clean the motor and drive 1 Shut down the vacuum system...

Страница 51: ...rtion Foreign material Check the system for foreign material and clean as necessary No gas flow Speed too low Check for belt slip and adjust as necessary Wrong rotation Check for correct direction of...

Страница 52: ...ion Excessive operating pressure Remove the cause Excessive temperature Remove the cause Worn bearings Replace the bearings Worn gears Replace the gears Vibration Drive misalignment Readjust the align...

Страница 53: ...ribed in Section 4 4 3 Disconnect the pump from the electrical supply and vacuum system 4 Disassemble clean and reassemble the pump Where necessary contact your supplier or Edwards for advice 5 Place...

Страница 55: ...roducts are supported by a world wide network of Edwards Service Centres Each Service Centre offers a wide range of options including equipment decontamination service exchange repair rebuild and test...

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