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15.3  FINAL ASSEMBLY

Place the front casing in position over the boiler ensuring the bottom is located behind the control panel and secure in position

at the top using the screws previously removed.

• If the boiler is to be left in service with the User, set the controls and room thermostat (if fitted).

If the boiler is not to be handed over immediately, close the boiler gas service cock and switch off the electrical supply.

If there is any possibility of the boiler being left during frost conditions, then the boiler and system should be drained. (see

section 18: "COMPONENT REPLACEMENT OR PERIODIC CLEANING"). It is recommended that a label is attached to the

boiler drawing attention to the fact that the system has been drained.

Complete the details of the installation on the back page of this manual.

15.4  USER INFORMATION

The User must be advised, and demonstrated if necessary, of the following important points:

How to light and turn off the boiler and how to operate the system controls.

• The importance of annual servicing of the boiler to ensure safe and efficient operation.

• That any servicing or replacement of parts must only be carried out by qualified personnel.

• Ensure that the boiler controls and room thermostat, if fitted, are set to the User's requirements.

Tell the User about the sealed system pressure.

Tell the User that if the display is active and the boiler has not operated for 24 hours for heating or hot water, the pump will

automatically operate for 5 minutes.

• Explain to the User that an internal frost thermostat is fitted in the boiler, and that electrical supply to the boiler must be left on

for the thermostat to operate.

Show the User the position of the pressure relief valve discharge pipe.

Hand the User's instructions to the User.

Leave these Installation and Servicing instructions with the User for use on future calls.

16. BOILER OPERATION

Domestic hot water supply always takes priority over central heating. If a demand for hot water is required during a central heating 

period, the boiler will automatically switch to the hot water mode until the demand is satisfied i.e. storage water is to the required 

temperature. This interruption in the central heating is only when the demand for hot water is present and should not be noticed 

by the User.

16.1  CENTRAL HEATING MODE

If there is a call for heat, the pump will start to circulate the central heating water, operating the flow switch. The fan will run; once 

the fan speed is reached the burner will light. The burner output then automatically adjusts to suit the system demand; as the 

temperature of the water in the boiler approaches that set by the adjustable temperature selector, the burner output is reduced. 

When the set temperature is reached, the burner is turned off and the fan stops. The pump continues to run for three minutes to 

remove residual heat build up in the boiler. The burner will not relight for 3 minutes. If the CH sensor has not registered the pre-set 

temperature but the room thermostat is satisfied the burner is turned off, the fan stops and the pump continues to run for three 

minutes. In this instance there is no 3 minute delay before the burner will relight. If there is a demand for DHW during the 3 minute 

burner delay, the boiler will operate to provide DHW until the tap is closed; the boiler will then immediately revert to provide CH if 

there is a demand.

16.2  DOMESTIC HOT WATER MODE

When a demand for hot water (by opening a hot tap, etc.) is sensed by the flow switch, the pump starts and the burner lights at 

its ignition output, increasing to its maximum output. Water in the boiler is then diverted from the central heating system to the 

domestic hot water heat exchanger, heating the incoming supply water. The burner output is varied to maintain the temperature 

of the hot water as that set by the adjustable temperature selector. When the flow switch senses that the hot water is no longer 

required the burner is turned off and the boiler immediately returns to the central heating mode.

16.3  FROST PROTECTION

The boiler incorporates a built in frost thermostat which automatically turns on the boiler and pump if the water in the boiler falls 

below 41°F / 5°C, providing the display is switched on the boiler will operate until the water temperature in the system reaches 

approximately 86°F / 30°C. Frost protection is for the boiler only and not for the complete Central Heating System.

16.4 PUMP

If the display is switched on and the boiler has not operated for 24 hours for heating or hot water, the pump will operate automatically 

for five minutes every 24 hours.

16.5  LWCO - LOW WATER CUT OFF

This device protects the primary exchanger from damage by not allowing the boiler to run in a LOW water pressure situation. The 

low water condition occurs when the water pressure drops below 7.0 psi (0.5 bar), approximately.

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Содержание UTICA BOILERS MAC-150

Страница 1: ...016 Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com CONDENSING WALL MOUNTED GAS BOILER INSTALLATION OPERATION MAINTENANCE MANUAL Models MAC 150...

Страница 2: ...eparated flue terminals 20 Two Pipe Vent Support 21 5 BOILER LOCATION 23 6 CENTRAL HEATING SYSTEM 23 7 FILLING THE CENTRAL HEATING SYSTEM 24 8 TOXIC CHEMICALS 25 9 HEATING SYSTEM AND REFRIGERATION 25...

Страница 3: ...ther directly or through a representative is engaged in the installation replacement repair or servicing of gas piping venting systems appliances components accessories or equipment and whose represen...

Страница 4: ...irculator Instead shut off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water Immediately call a qualified service technician to inspect the...

Страница 5: ...propriate tables in Appendix G in the National Fuel Gas Code ANSI Z223 1 NFPA 54 Verify proper operation after servicing CONDENSATE REMOVAL SYSTEM This is a condensing high efficiency appliance theref...

Страница 6: ...oiler when the boiler underwent tests specified in ANSI Z21 13 latest edition In Canada the installation must conform with CGA B149 1 INSTALLATION CODE and or local installation Code plumbing or waste...

Страница 7: ...stem Pressure 43 00 psi 2 96 bar Min System Pressure 7 25 psi 0 50 bar Max System temperature 176 F 80 C Pressure Relief Valve Setting 30 00 psi 2 11 bar 2 2 gal 10 0 I Expansion Tank Minimum Size pre...

Страница 8: ...00 00 mm Flue Terminal Size 2 Pipe Flue System 3 14 in 80 00 mm Flue Terminal Protruding 4 52 in 115 00 mm 2 6 ELECTRICAL Supply 120 V 60 Hz Power Consumption MAH 125 133 W Power Consumption MAC 150 1...

Страница 9: ...will allow power to flow to the spark generator and gas valve creating ignition in the combustion chamber The flame sensor will acknowledge the presence of a flame in the combustion chamber and send...

Страница 10: ...MAC 150 Low Water Pressure Cutoff 10 240011317 REV D 07 30 16...

Страница 11: ...MAH 125 Low Water Pressure Cutoff 11 240011317 REV D 07 30 16...

Страница 12: ...facturing information 06 Heating return temperature F C 16 Manufacturing information 07 Thermo fuse status 000 001 17 Fan speed i17 x100 08 Not used 18 Manufacturing information BUTTONS Key DHW temper...

Страница 13: ...FOR CLOSET INSTALLATION CLEARANCES FOR COMBUSTIBLES 1 77 in 45 00 mm 1 77 in 45 00 mm 450 00 mm 17 72 in 1 77 in 45 00 mm 1 77 in 45 00 mm 1 57 in 40 00 mm CLOSED INSTALLATION 0 in 0 mm between the B...

Страница 14: ...t the boiler and hang it on the wall Adjust the position of the boiler 3 4 FLUSHING THE SYSTEM You must thoroughly flush the system without boiler connected to remove sediment The high efficiency heat...

Страница 15: ...a tap or shower will override any central heating requirement The flow of water will operate the DHW flow switch which requests the 3 way valve to change position This will allow the pump to circulat...

Страница 16: ...vent venting systems b Provide a minimum of 12 305mm in the united states and 36 0 9m in Canada distance from any door operable window or gravity intake into any building c Provide a minimum of 1 00 f...

Страница 17: ...reas and the installation of firestop spacer assemblies Roof flashing parts are shown in the manual Standard roof flashing methods must be employed to install the roof flashing Wall and roof openings...

Страница 18: ...t mark the above dimension Measure the length of waste material and transfer the dimension to the flue Remove the waste from both vents flue and air vents Ensure that the cut ends are square and free...

Страница 19: ...note the screws used must be no larger than No 8 1 2 sheet metal screws and must be zinc coated The length of this screws must be 0 75 in 19 00 mm WARNING Before securing the screws ensure the pipe h...

Страница 20: ...by 360 It can moreover be used as a supplementary bend to be coupled with the duct or with a 45 bend 45 bend 0 82 ft 0 25 m 90 bend 1 64 ft 0 50 m Separated horizontal flue terminals installation opti...

Страница 21: ...n the boiler manufacturer s venting note the correct installation procedure 240011317 REV D 07 30 16 4 1 3 Approved venting materials WARNING We recommend that the Condensing boiler be vented with the...

Страница 22: ...soffit located above the terminal within a horizontal distance of 2 feet 610 mm from the center line of the terminal 18 457mm 18 457mm E Clearance to unventilated soffit 18 457mm 18 457mm F Clearance...

Страница 23: ...6 CENTRAL HEATING SYSTEM The boiler is designed for use in a sealed central heating system Refer to section 2 TECHNICAL DATA for details of the heating system volume The system should be designed to...

Страница 24: ...ON Open the fill point valve on the filling system until water begins to flow To aid venting the boiler drain point may be open until water flows out Close the drain point as soon as water appears In...

Страница 25: ...s a continuous slope Horizontal sections must be avoided WARNING The boiler and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that...

Страница 26: ...s disconnected from the power supply Respect polarity L LIVE N NEUTRAL To connect the 120V Room Thermostat to the boiler proceed as described below switch off the boiler access the terminal block M1 r...

Страница 27: ...Select the required curve by pressing as indicated in the chart below for selecting the most appropriate one 00 to 90 Flow temp Outside temp 30 35 40 45 50 55 60 65 70 75 80 85 60 55 50 45 40 35 30 2...

Страница 28: ...he hydraulic connection of the external indirect storage tank is shown in the figure below Connect the DHW priority sensor NTC to terminals 9 10 on terminal block M2 The sensitive element of the NTC s...

Страница 29: ...s used press and together and hold down for at least 4 seconds to exit the function and then change parameter P02 01 as described in section 14 PARAMETER SETTINGS of the boiler instructions manual IMP...

Страница 30: ...with the of boiler power Press to gradually adjust power increments of 1 To exit press both buttons together for at least 6 seconds as described in point one If the value of CO2 O2 is different check...

Страница 31: ...ature sensor Check the correct circulation of the water and the pump Check the correct connection of the NTC sensor on the pipe 128 Loss of flame Check the sensing electrode and the cable flue recircu...

Страница 32: ...ollows Check that the system pressure is correct Power the boiler Open the gas tap yellow positioned under the boiler Select the required heating mode see section 3 4 OPERATING MODES BUTTONS Key DHW t...

Страница 33: ...INFORMATION Further information concerning the parameters listed in the following table are supplied together with the required accessories DESCRIPTION OF PARAMETERS FACTORY SETTINGS MAH 125 MAC 150 P...

Страница 34: ...connected the temperature request is the RC setpoint 01 The temperature Request is the highest set point between RC and PCB 02 The temperature request is the RU setpoint The RT enable the gas boiler...

Страница 35: ...ng any maintenance operations make sure the boiler is disconnected from the power supply After servicing reset the original operating parameters of the boiler if they were changed Burn Hazard Do not c...

Страница 36: ...ed as follows Drain the domestic hot water system Remove the nut on the DHW priority sensor unit Pull out the flow sensor and its filter Remove any impurities NOTICE When replacing and or cleaning the...

Страница 37: ...e is a call for heat the pump will start to circulate the central heating water operating the flow switch The fan will run once the fan speed is reached the burner will light The burner output then au...

Страница 38: ...xchange to the system in the Heating or DHW mode DHW request in order to avoid the boiler shutting off due to overheating Press and together and hold down for at least 6 seconds When the display indic...

Страница 39: ...ater to the combustion chamber lining to prevent dust Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediate...

Страница 40: ...ht damage the injector Remove any fallen deposits from the bottom of the inner case Clean the burner with a soft brush and check that the flame ports are clear Blockages may be removed with a stiffer...

Страница 41: ...Y G Y G Y G Y G Y G Y G Y G Y G Y G Y G Y G Y G Y Bk W G Bk R Bk R Bk Bk Bk Bk Bk Bk Bk Br Br Br Br G G R R R R G Bl Bl Bl Bl Bk Br Br Bl Bl Bl G R W W R R Br Br Bk Bl G Br Br R W Bl Bl Bl Bl Bl Bl R...

Страница 42: ...er Cutoff 10 Heating return sensor 11 Heating flow sensor 12 NTC DHW sensor 13 Low voltage connection 14 Outdoor sensor 15 24V Room Thermostat RT 16 Flame sensor electrode 17 Ignition electrode 18 Div...

Страница 43: ...Y G Y G Y G Y G Y G Y G Y G Y G Y G Y Bk R Bk Bk Bk Bk Bk Bk Bk Br Br Br Br G G R R R R G Bl Bl Bl Bl Bk Br Br Bl Bl Bl G W R R Br Br Bk Bl G Br Br Bl Bl Bl Bl R R G G R Bk G Bl lB Bl Br Br Br Gr G W...

Страница 44: ...ating return sensor 10 Heating flow sensor 11 NTC flue sensor 12 Low voltage connection 13 Outdoor sensor 14 24V Room Thermostat RT 15 Boiler NTC DHW sensor 16 Flame sensor electrode 17 Ignition elect...

Страница 45: ...ENTRIQUE 62 Options pour l installation de terminaux de fum e horizontaux s par s 63 Terminaux de fum e s par s 63 Support pour ventilation deux tuyaux 64 5 EMPLACEMENT DE LA CHAUDI RE 66 6 SYST ME DE...

Страница 46: ...i directement ou par l entremise d un repr sentant est responsable de l installation du remplacement de la r paration ou de l entretien des tuyauteries de gaz des syst mes de ventilation des appareils...

Страница 47: ...on en gaz un emplacement externe l appareil Ne pas utiliser cette chaudi re si une ou plusieurs parties ont t sous l eau Appeler imm diatement un technicien d entretien qualifi afin d inspecter la cha...

Страница 48: ...D LIMINATION DES CONDENSATS Cet appareil est une unit condensation haut rendement il est quip d un syst me d limination des condensats Les condensats ne sont rien d autre que de la vapeur d eau d riv...

Страница 49: ...audi re au moment o on l a soumise aux essais pr vus par la derni re dition du Code ANSI Z21 13 Au Canada l installation doit tre conforme au CODE D INSTALLATION CGA B 149 1 et ou aux codes d installa...

Страница 50: ...43 00 psi 2 96 bar Pression min de l installation 7 25 psi 0 50 bar Temp rature max de l installation 176 F 80 C R glage de la soupape de surpression 30 00 psi 2 11 bar Dimension du vase d expansion...

Страница 51: ...aillie 4 52 in 115 00 mm Poids de levage 102 51 in 46 50 mm 2 6 LECTRIQUE Alimentation 120 V 60 Hz Consommation d nergie Utica Boiler MAH 125 454 Btu h 133 W Consommation d nergie Utica Boiler MAC 150...

Страница 52: ...llumera et commencera fonctionner la vitesse d allumage Une fois que le ventilateur atteint sa vitesse d allumage le tableau de commande fournira de la puissance pour alimenter l allumeur et la soupap...

Страница 53: ...Dunkirk Boiler DCC 150 MAC 150 UTICA BOILER MAC 150 Coupure de la pression d eau faible 53 240011317 REV D 07 30 16...

Страница 54: ...Coupure de la pression d eau faible 54 240011317 REV D 07 30 16...

Страница 55: ...06 Temp rature retour chaudi re F C 16 Informations relatives la fabrication 07 tat fusible thermique 000 001 17 Vitesse du ventilateur i17 x100 08 Non utilis 18 Informations relatives la fabrication...

Страница 56: ...f r 3 INFORMATIONS G N RALES SUR LA CHAUDI RE D GAGEMENTS POUR L ENTRETIEN AVERTISSEMENT La chaudi re ne doit pas tre install e sur un tapis Garder la zone de la chaudi re libre de vapeurs et de liqui...

Страница 57: ...trique 3 3 MONTAGE DE LA CHAUDI RE Soulever la chaudi re et l accrocher au mur Ajuster la position de la chaudi re 3 4 RIN AGE DU SYST ME Pour enlever les s diments rincer soigneusement l ensemble du...

Страница 58: ...binet ou une douche a priorit sur toute demande de chauffage central La circulation de l eau actionne le s lecteur de d bit d ECS qui demande un changement de position de la soupape 3 voies Cela perme...

Страница 59: ...x tats Unis fournir une distance minimale de 12 305 mm et au Canada une distance minimale de 36 0 9 m de toute porte fen tre ouvrable ou admission de tout b timent par gravit c Fournir un d gagement m...

Страница 60: ...et l installation d assemblages d espaceur coupe feu Les pi ces de chaperon de toitures sont indiqu es dans le manuel Des m thodes standard de chaperon de toiture devraient tre employ es pour install...

Страница 61: ...a longueur du mat riel de chute et transf rer la dimension au conduit de fum e Enlever les d chets des deux a rations prises d air et de fum e S assurer que les extr mit s coup es sont bien l querre e...

Страница 62: ...ne doivent pas tre d une largeur sup rieure aux vis de m tal no 8 et elles doivent tre recouvertes de zinc La longueur de ces vis doit tre de 0 75 po 19 00 mm AVIS Avant de fixer les vis s assurer qu...

Страница 63: ...ut tre pivot par 360 Il peut galement tre utilis comme un coude suppl mentaire conjointement avec le conduit ou avec un coude de 45 Coude de 45 0 82 pi 0 25 m Coude de 90 1 64 pi 0 50 m Options pour l...

Страница 64: ...es fournis par le fabricant de la chaudi re 240011317 REV D 07 30 16 4 1 3 Mat riaux approuv s pour la ventilation Nous recommandons que la chaudi re condensation soit ventil e l aide du mat riel de v...

Страница 65: ...229 mm 9 229 mm G D gagement pour un angle rentrant 36 456 mm 36 456 mm H D gagement de chaque c t de la ligne m diane prolong e au dessus du compteur r gulateur 3 pi 0 9 m une hauteur de 15 pi 4 5 m...

Страница 66: ...r tre utilis e dans une installation de chauffage central tanche Se r f rer au Chapitre 2 DONN ES TECHNIQUES pour les d tails concernant le volume du syst me de chauffage Le syst me doit tre con u pou...

Страница 67: ...couler Afin de faciliter la ventilation ouvrir le point de vidange de la chaudi re jusqu ce que l eau commence s couler Fermer le point de vidange d s que l eau appara t Dans le cas de syst me utilisa...

Страница 68: ...at au siphon fourni avec la chaudi re Raccorder le siphon un tuyau d vacuation en assurant une pente continue Il faut viter des sections horizontales AVERTISSEMENT La chaudi re et sa soupape d arr t d...

Страница 69: ...polarit L SOUS TENSION N NEUTRE Pour raccorder le thermostat d ambiance 120V la chaudi re proc dez tel que d crit ci dessous couper l alimentation lectrique la chaudi re acc der la plaque bornes M1 e...

Страница 70: ...en appuyant sur les touches comme indiqu sur le graphique ci dessous afin de choisir celle qui convient le mieux de 00 90 Temp rature de d part Temp rature ext rieure 30 35 40 45 50 55 60 65 70 75 80...

Страница 71: ...hydraulique du r servoir de stockage indirect est repr sent sur le diagramme ci apr s Brancher le capteur de priorit ECS NTC aux plaques bornes 9 10 de la plaque borne M2 L l ment sensible du capteur...

Страница 72: ...afficheur indique NG Gaz A car il ne reconna t pas le gaz d alimentation appuyer simultan ment sur les touches et pendant au moins 4 secondes pour sortir de cette fonction puis modifier le param tre P...

Страница 73: ...ments de 1 pour quitter appuyer simultan ment pendant au moins 6 secondes sur les touches comme indiqu au premier point APRIS Appuyer sur les touches pour afficher la temp rature de d part instantan...

Страница 74: ...l lectrode de d tection et le c ble la recirculation de la fum e la continuit lectrique entre la chaudi re et la masse Activer le calibrage automatique Contacter un SERVICE d assistance technique agr...

Страница 75: ...crit ci dessous v rifier que la pression du syst me soit correcte mettre la chaudi re sous tension ouvrir le robinet du gaz jaune positionn sous la chaudi re s lectionner le mode de chauffage requis v...

Страница 76: ...e d filer la liste des param tres en appuyant sur la touche la valeur du param tre s lectionn commence clignoter se servir des touches pour modifier la valeur appuyer sur la touche pour valider la val...

Страница 77: ...bricant P10 R glage de la consigne de chauffage OT RT Open Therm Thermostat d ambiance 120V 00 avec t l commande RC connect la demande de temp rature est le RC consigne 01 Demande La temp rature est l...

Страница 78: ...ue la chaudi re est d branch e de l alimentation lectrique Apr s l entretien r initialiser les param tres de fonctionnement originaux de la chaudi re s ils ont t modifi s DANGER DE BR LURES Ne pas net...

Страница 79: ...tel que d crit ci dessous vider l eau contenue dans le syst me d eau chaude sanitaire ECS d visser l crou pr sent sur l unit de capteur de priorit de l eau chaude sanitaire ECS extraire de son logemen...

Страница 80: ...circuler l eau de chauffage central en exploitant l interrupteur de d bit Le ventilateur fonctionnera une fois que la vitesse du ventilateur est atteinte le br leur s allumera La puissance du br leur...

Страница 81: ...le ventilateur est obstru avant de r initialiser la chaudi re DANGER Il est interdit de d sactiver ce dispositif de s curit 16 8 REMPLACEMENT DES COMPOSANTS Activer la proc dure d talonnage automatiq...

Страница 82: ...e l eau le rev tement de la chambre de combustion pour viter la poussi re Laver les v tements potentiellement contamin s s par ment des autres v tements Rincer soigneusement le laveuse de linges Premi...

Страница 83: ...cteurs Enlever tous les d p ts tomb s au fond de l appareil Nettoyer le br leur avec une brosse douce et v rifier que les bouches de sortie de flamme ne soient pas obstru s Le cas ch ant utiliser une...

Страница 84: ...84 S e c t i o n I N S T A L L A T E U R f r 240011317 REV D 07 30 16...

Страница 85: ...6 7 3 5 R Bk RELAIS 1 RELAY 1 RELAIS 2 RELAY 2 lB lB 120 V 120 V CG_2437 15 24V 24V Max 10 mA R C 240011317 REV D 07 230 16 fr 1 Fusibles 2 Alimentation lectrique 120 V 3 Thermostat d ambiance 120V T...

Страница 86: ...4 6 7 3 5 G Y 14 RELAIS 1 RELAY 1 RELAIS 2 RELAY 2 lB Bk 120 V CG_2438 24V 24V Max 10 mA 240011317 REV D 07 30 16 fr 1 Fusibles 2 Alimentation lectrique 120 V 3 Thermostat d ambiance 110V TA 4 Ventila...

Страница 87: ...87 S e c t i o n I N S T A L L A T E U R f r 240011317 REV D 07 30 16...

Страница 88: ...er Separation Combustion Air APPENDIX A Approved Termination Options Vent 3 76mm Min 24 610mm Max Separation 12 305mm Min From Overhang 12 305mm Min 24 610mm Max Separation Between Bottom Of Combustio...

Страница 89: ...PPENDIX A Approved Termination Options Maintain 12 305mm US 18 457mm Canada clearance above highest anticipated snow level 24 610mm above roof Combustion Air Vent 12 305mm Anticipated Snow Line Ground...

Страница 90: ...e et de la glace Fig 10 Deux Pipe paroi lat rale avec vent de 45 vent coude de 45 vers le haut 3po 76mm Min 24po 610 mm max S paration L air de combustion coude 90 vers le bas 12po 205mm Min 24po 610m...

Страница 91: ...eau d accumulation de neige pr vu de 24 po 610 mm au dessus du toit Prise d air de combustion 12 po 305mm au dessus du niveau d accumulation de neige pr vu Conserver un d gagement vertical de 12 po 30...

Страница 92: ...n override which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDI...

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