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Vertex 

Solar™ Pool & Spa Heating System

   --  Installation & User Manual 

© Copyright 2019 Optex Solar Pty Ltd. All rights strictly reserved. 

 

Page 39

 

29

 

Switching the System ON for the First Time 

We recommend you wait till a sunny day and follow this procedure:  

1.

 

After the under-temperature thermostat has turned ON, connect the pump which will start in 3secs. If you 
have a long length of suction line above the water level then the waterline in the buffer chamber may drop 
to the visible section during start up.  

2.

 

After 5 mins running disconnect the pump and let the system drain down for a few mins, remove the suction 
li

ne if you have an “over the top” type suction line.

 

3.

 

Reinstall that suction line and reconnect the system and check that the water level in the buffer chamber 
does not drop to the visible part of the filter during this second start up, if it does drop low you may need to 
lengthen your buffer chamber, see section 24.1. 

If the pump does not start perfectly smoothly during this second start up, then air is getting into the pump and/or 
suction line during drain down. Check for air leaks or air traps.  
 

 

 

 
 

29.1

 

Check for Balanced Water Flow through All Collectors 

1.

 

With the sun shining on the collectors and the pump operational, run your hand over every part of each 
collector. Collectors should be cool to the touch while the top of each collector could be slightly warmer. 

Hot 

spots indicate that there is no water flow through this part of the collector.

 

2.

 

To eliminate hot spots make sure the top header pipe of the entire collector array runs straight and that it has a 
slight slope (minimum 2°) with the outlet having the highest point.  The inclination of the array may need to be 
increased. 

 

29.2

 

Air Bubbles in the Return Port 

If the return port is not constrictive enough you may get some continuous bubbling into the spa while the system is 
running. (Note: air purging during system start is normal). Continuous bubbling can be reduced by constricting the 
ball valve brake valve, see section 23.  

Constricting the flow in the system will also lower the maximum temperature the spa will get to before the over-
temperature thermostat turns off the system. 

 

  

          

 

During full sun operation the outlet water flow should be strong with a temperature no 
greater than about 5-7°C that of the inlet. 

If there is no sun available to perform this test, do not leave the pump connected. Do not let 
the system run for the first time unattended. 

 

Sometimes an 

air locked mode

 can arise in the pump when a sufficiently large air bubble 

makes its way into the inlet of a working pump. In this state water cannot be pushed higher, 
nor can the column of water above the pump make its way back through the spinning rotor.  

 

Содержание Vertex Self-Prime

Страница 1: ...hout the specific written permission of Optex Solar Pty Ltd Trademarks appearing in this manual are the sole property of Optex Solar Pty Ltd or their respective owners Nothing in this publication shal...

Страница 2: ...A Place to Install the Collector Array 14 Pump and Solar PV Panel Test 14 1 What if the Pump Won t Start 15 Collector Array Configuration 15 1 Array Configurations Not Recommend 16 Roof Attachment Opt...

Страница 3: ...ter Level 24 2 For Systems with Standard Suction Ports and Pump Assembly below the Water Level 24 3 For Systems with below Water Level Collectors 25 Plumbing Variations 25 1 Dual Pump Setups 26 Solar...

Страница 4: ...ting any work Particular attention should be given to text contained in the following key terms Please note EcoOnline has a strong product safety policy do not install products without reading safety...

Страница 5: ...ust be considered by the purchaser installer such that flood water from such a failure at any point of a Vertex system will drain safely Due to the potential of falling from heights mounting the solar...

Страница 6: ...and we will ship the items free of shipping charges 5 Collector and Solar Pump Sizing Guide An interactive collector and pump sizing calculator for vinyl covered spas pools can be found on our website...

Страница 7: ...d Chlorination Any other Chlorination or Sanitation Hydrochloric Acid Sodium Bisulphate Acid Acidic Water pH less than 7 2 Water pH greater than 7 6 This system is not compatible with bromide chlorina...

Страница 8: ...be observed to limit wind uplift potential 1 Installed panels should lay flat close to the roof structure It is recommend the air gap distance between the bottom of the installed collector and the val...

Страница 9: ...2019 Optex Solar Pty Ltd All rights strictly reserved Page 9 9 Included System Components Panel Kit if purchased 1 HDPE collector panel 2 40mm reinforced silicon joiners 4 Stainless steel hose clamps...

Страница 10: ...ar panel with PVC wire connector and under temperature thermostat Vertex Base Plumbing Kit Components 1 Vacuum and positive pressure air release valve 1 Vertex strainer with water buffer chamber 1 70c...

Страница 11: ...ne length per collector Preferably if transport is available these horizontal lengths should span the collector array or be as long as possible see section 6 1 below 60mm galvanized timber screws Blac...

Страница 12: ...th 8mm Hex socket Screwdriver with 8mm socket fitting Clear silicon Hack saw metal blade to reduce PVC filing size PVC and Spa Flex glue Level Fixing Screws Drill bits 32mm x 32mm x 3mm Aluminium angl...

Страница 13: ...afety The chance of a falling from a ladder should never be underestimated Use only solid industrial grade ladders in good repair that have been checked for faults Note even a small unexpected movemen...

Страница 14: ...e mounted near the Child Safety Barrier both on the inside and outside of the Pool Area unless proper clearances are observed Consult your Local Government The Building Commission or SPASA for details...

Страница 15: ...d start in 3 4 secs 14 1 What if the Pump Won t Start 1 Check that there is sufficient sun and that no cell of the panel is shaded 2 Check that the under temperature thermostat is ON and that the pane...

Страница 16: ...e evacuated upon filling collectors MUST be installed with a minimum recommended pitch of 5 Also ideally the top header pipe should have a 1 or 2 upward slope toward the top outlet return such that th...

Страница 17: ...contraction of 22mm in length per panel Key design principles when choosing a roof mounting means 1 Consider the high thermal contraction of HDPE 2 Panels should be as low down on the roof as possibl...

Страница 18: ...rrugated Metal Roof Aluminium Angle Mounting Options For metal roofs we recommend using a minimum screw fixing space of 600mm when fixing the aluminium angle Depending on your wind loading see Wind Pr...

Страница 19: ...tem Installation User Manual Copyright 2019 Optex Solar Pty Ltd All rights strictly reserved Page 19 17 1 Aluminium Angle Mounting Options 17 1 Thermal Expansion Gaps for Aluminium Channels 17 2 Metal...

Страница 20: ...th per panel For a two row array strapped between a top and bottom aluminium rail the total ultimate contraction is then 44mm The top and bottom strap must have sufficient play to account for this ult...

Страница 21: ...e is a pin hole leak a small amount of silicon can be used to seal Note You ll need to re tighten these with cool water running through the collectors at a later stage as HDPE has a high thermal contr...

Страница 22: ...cts which pose a potential cable severing or crushing hazard When using glues solvents or sealing agents make sure you know and seek the proper first aid in case of an accident IMPORTANT DO NOT over t...

Страница 23: ...Vertex Solar Pool Spa Heating System Installation User Manual Copyright 2019 Optex Solar Pty Ltd All rights strictly reserved Page 23 20 2 Single or Multi Row Metal Roof Fixings Wind Region A...

Страница 24: ...Copyright 2019 Optex Solar Pty Ltd All rights strictly reserved Page 24 20 3 Single or Multi Row Metal Roof Fixings for Wind Regions B C NOTE For single or multi row arrays in wind regions B or C alu...

Страница 25: ...Ltd All rights strictly reserved Page 25 20 4 Single or Multi Row Tile Roof Fixings for Wind Region A B 20 5 Perforated Band Under Tile Anchor Point For Region B or Two row arrays For single or multi...

Страница 26: ...ngs Per Panel in Wind Region A Kg Region A 10 Roof Pitch 12 5 Roof Pitch 15 Roof Pitch 17 5 Roof Pitch 20 Roof Pitch Terrain Category 1 120 Kg 110 Kg 95 Kg 90 Kg 80 Kg Terrain Category 2 100 Kg 90 Kg...

Страница 27: ...s guide line is not required but still recommended Greater than 70Kg per panel Stainless guide line is required across each row Greater than 120kg per panel Stainless guide line is required with in be...

Страница 28: ...nd cleared subdivisions with isolated trees Terrain Category 2 5 Averaged intermediate between Terrain Category 2 and Terrain Category 3 Terrain Category 3 Numerous closely spaced building obstruction...

Страница 29: ...nd locking collar ONLY DO NOT use silicon lube on any part of the grommet water lubricant only The below suction pump filter by pass assembly configuration MUST be followed exactly Take particular not...

Страница 30: ...n line to remove the extra pump height created You CANNOT rely on a person to remember to put back the return line after pool spa use people may get distracted in the process or it may be pulled out b...

Страница 31: ...your system at the points shown above from left to right you will need 2 x 20mm PVC straight couplers 1 length of 20mm PVC 2 x 20mm PVC straight couplers 1 length of 20mm PVC Flexline 2 x 100mm DWV s...

Страница 32: ...reserved Page 32 24 2 For Systems with Standard Suction Ports and Pump Assembly below the Water Level 24 3 For Systems with below Water Level Collectors The installation of at least two Australian Sta...

Страница 33: ...ction health must be carried out Extra care must be taken to ensure pH is non acidic i e greater than 7 5 For below water level mounted collectors there is an increased risk of potential flooding resu...

Страница 34: ...Setups If your system came with dual pumps you can plumb them in vertically as shown or in a 45 configuration as shown in the previous section For such dual pumps you ll also need to purchase 3 extra...

Страница 35: ...igh a voltage drop If a further extension is absolutely necessary we recommend you not use the 5m extension lead Instead splice in a much higher gauge wire wherever required You will need to purchase...

Страница 36: ...by hyperthermia may experience weakness fainting nausea drowsiness and muscle cramps as a result they may experience a failure to perceive the impending danger of prolonged immersion and the need to e...

Страница 37: ...ature If you require a lower spa temperature we recommend you use ball brake valve see plumbing diagrams to constrict flow slightly This will increase the temperature differential across the collector...

Страница 38: ...ion or servicing The connectors should not be in a position such that they are continuously exposed to splashing spa water or rain ingress which can run down the cord and make its way inside the conne...

Страница 39: ...over every part of each collector Collectors should be cool to the touch while the top of each collector could be slightly warmer Hot spots indicate that there is no water flow through this part of th...

Страница 40: ...toward to the pump with no air traps The over temperature thermostat was installed and tested The thermostat aluminium U channel and thermostat itself is well insulated from the surroundings PVC plum...

Страница 41: ...s should be checked for signs of UV and or chemical damage Replace as needed X Vacuum Release Valve The vacuum release valve is a critical system component It should be checked that it is functioning...

Страница 42: ...need a week before fully temperature is reached Consider using a solar blanket or add more collectors The outlet water flow is low and the outlet water is very warm to hot during operation Potentially...

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