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Installation and Startup of AL 300

20

Version 3-1   05. Dezember 2019

4.7

Replacing the battery

The Operator Terminal contains a backup battery (CR 2450-N, 3V lithium). A Battery Low alarm (Error No. 10)
will be signalled when the battery needs replacing.

Warning - hazardous electrical voltage!
Danger of electric shock!

 The safety instructions and work safety instructions in chapter 1 must be

observed when replacing the battery, the safety instructions in chapter 1 of the work safety instruc­
tions are to be observed. Power supply to 

all 

connectors must be switched off before connecting or

disconnecting them. Circuit boards may only be replaced when power supply is disconnected. Mark
connectors as necessary BEFORE disconnecting them. Grip circuit boards only at the edges.

ESD (electrostatic discharge) regulations must be observed and complied with, see section 1.2.

Battery replacement procedure:

AL 300 connected to CAN bus: The AL 300 Operator Terminal must be removed from the system
for battery replacement. The removal of the CAN bus will trigger an error message at the higher
level controller (System Centre / Store Computer / other AL300 Operator Terminals)! Make sure
that service mode is activated or the Service Center is appropriately notified in advance.

1.

Remove the Al 300 (with disconnected connectors) from the control panel (see chapter 4.1 and 4.2)

2.

Place the AL 300 face down on a clean, dry and level surface and undo the six screws fastening
the metal cage to the front panel.

3.

Carefully turn the AL 300 over face up, lift the front panel and disconnect the green two-pin connector
(see arrow in the picture) from the small switch wiring board. Leave the other connectors in place!

Содержание AL 300 S

Страница 1: ...Version 3 1 05 Dezember 2019 Operating instruction AL 300 W AL 300 S The operation terminal in the E LDS system Version V5 08 AL 300 S AL 300 W ...

Страница 2: ...umentation all previous versions lose their validity Errors and technical modifications are expressly reserved Information on safety and connection instructions are described in detail in chapter 1 Industrial safety notes All rights to any use whatever utilisation further development forwarding and creation of copies remain with the Eckelmann AG company In particular neither the contract partners ...

Страница 3: ...ed 6 2 Application of AL 300 7 2 1 Applications 8 2 2 Circuit points 9 2 3 Compatibility with other LDS components 9 2 3 1 New features compared to earlier versions 10 3 Function of AL 300 11 3 1 Messages and alarms 11 3 1 1 Resetting alarms 12 3 2 Digital inputs 12 3 2 1 Alarm and signal inputs 13 3 3 Relay outputs 13 3 3 1 Alarm relays PRIO1 PRIO2 13 3 3 2 Horn relay 15 16 18 13 3 4 CAN bus stat...

Страница 4: ...f AL 300 27 6 1 Operating interface 27 6 2 Menus and screens 27 6 2 1 Deactivate entry block 30 6 2 2 Superuser mode granting Superuser rights 31 6 3 Remote operation parameter setting of a E LDS component 32 7 Menu structure of AL 300 33 7 1 Main menu AL 300 33 7 1 1 Menu 0 Main menu 34 7 1 2 Menu 1 Alarms 35 7 1 3 Menu 2 Overview 36 7 1 4 Menu 3 Archive 36 7 1 5 Menu 4 Messages Event Log 36 7 1 ...

Страница 5: ...ata 51 10 2 1 Panelmounting of AL 300 51 10 2 2 Mounting frame for panel mounting AL 300 S 52 10 2 3 AL 300 W for wall mounting 53 11 Order numbers and accessories of AL 300 55 11 1 Operator Terminal AL 300 55 11 2 Accessories for Operator Terminal 55 ...

Страница 6: ...ety instructions or hazard warnings are composed of four elements 1 The pictogram warning sign symbol at the edge of the page 2 A short concise description of the danger 3 A description of the possible consequences 4 A catalogue with prevention measures For example Warning hazardous electrical voltage Danger of electric shock BEFORE and AFTER connection it must checked that the 230 V AC relay outp...

Страница 7: ...attention symbol can result in personal injury in extreme cases serious injuries or death and or material damage S Voltage symbol warns of hazardous electrical voltage This work safety symbol warns of danger from a hazardous electrical voltage with potential consequences such as serious injury or death S ESD symbol warns of electrostatic sensitive components and assemblies This symbol indicates el...

Страница 8: ... for the intended use see Chapter 1 3 S Before using the equipment always check that its limits are suitable for the intended application S Check that the electric power supply is correct for the equipment before connecting it to power S When using un coded plug connectors it is possible to connect them so that there is a danger to life and limb If this cannot be excluded coded plug connectors mus...

Страница 9: ...uirements requirements on staff Special skills are required for project planning programming assembly commissioning and maintenance work This work may be performed by qualified and specially trained staff The staff involved in installation commissioning and maintenance must have received the special training needed for them to work on the unit and on the automation system The project planning and ...

Страница 10: ...ing rules must be strictly observed 1 Disconnect electric power Disconnect power at all connections of the entire installation on which work is to be carried out Warning hazardous electrical voltage Beware of possible external power supplies BEFORE and AFTER connection it must be checked that the controller is off load All device connections plugs are only to be plugged in unplugged and or wired w...

Страница 11: ...ctive packaging provided Avoid materials that may produce electrostatic discharge for example Plastic containers and table tops Synthetic fiber clothing Plastic soled shoes Plastic file covers Styrofoam packaging Computer monitors etc Preferably wear the following Cotton work clothes ESD shoes with conductive soles or leather soles Use the following Conductive flooring ESD workstations equipped wi...

Страница 12: ...L 300 Operator Terminals is possible within an E LDS system Other possible uses can occur for the modernisation of old systems if type VS 1000 VS 2000 pack controllers are removed and replaced for example with a VS 3010 where an operator terminal B is required for its remote operation parametrisation and alarm signalling There are 2 mounting specific versions of the operator terminal available AL ...

Страница 13: ...ts F F F Central display of alarms of all E LDS components F F F Central display of messages of all E LDS components F F Centralized display of operating data generated by all E LDS components F F Only if no CI 4x00 System Centre or a CI 3000 Store Computer is available or has failed Monitoring of CAN bus and operational status of all E LDS components Alarm is generated in fault or failure of CAN ...

Страница 14: ...Store Computer other AL 300 Operator Terminal types UA 300 UA 400 Family case coldroom controllers and VS 3010 VS 3010 BS VS 3010 CT Vs 3010 WP FS 3010 or VS 300 Pack Controllers Receiver Modules WR 300 WR 400 S RS232 port for special functions no function no connection to LDSWin is possible 2 3 Compatibility with other LDS components Version 5 06 Functional adaptation to the CI 4x00 System Centre...

Страница 15: ... higher must also be used LDSWin with Version 2 4 4008 or higher is required for systems with a CI 4x00 System Centre with Ver sion 6 0 0 or higher Version 4 10 Functionally adaptation to CI 3000 Store Computer version 4 24 or higher Version 4 08 Functionally adaptation to CI 3000 Store Computer version 4 19 or higher u a Integration of the WR 300 WR 400 receiver modules for TS 30 W wireless senso...

Страница 16: ...of the alarm relay PRIO1 e g in the event of potential damage to goods 2 12 22 92 High priority alarm entry in the alarm and message list activation of the alarm relay PRIO2 e g in the event of faults which can be rectified by customer services on the following day 3 13 23 93 Low priority alarm Alarm entry in the message and alarm list 4 14 24 94 5 15 25 95 6 16 26 96 7 17 27 97 8 18 28 98 9 19 29...

Страница 17: ...guration or date time 3 1 1 Resetting alarms Alarms can be reset by pressing the ALARM RESET key while the alarm log Menu 4 Message and Alarm Log is displayed Reset is effective throughout the system meaning that all alarms that can be reset are in fact reset in all components Alarms can only be reset when reported as corrected Reset alarms are hidden in the alarm log For subsequent troubleshootin...

Страница 18: ...O1 PRIO2 The AL 300 Operator Terminal has a digital alarm output floating relay contacts for each alarm priority X1 and X2 usable for example to operate a telephone dialer terminals PRIO 1 35 36 38 PRIO 2 25 26 28 When an alarm is generated by an E LDS component the output assigned to the respective priority is activated If the output was already activated it is deactivated for about 5 seconds and...

Страница 19: ...11 1 AL 300 Operator Terminal 112 116 117 120 Max 9 or max 5 if 4 receiver modules are present in the system Receiver module WR 300 for wireless temperature sensors TS 30 W 117 120 4 only possible if NO operator terminal uses these CAN bus addresses LDSWin PC via COM port 121 1 DDC modules of building control system BCS 122 125 4 Maximum of 4 if there are no Modbus TCP master gateways installed in...

Страница 20: ...The user can then confirm shutdown within 5 minutes by pressing ENTER If confirmation is made within this interval monitoring of the case or coldroom concerned will be deactivated and accordingly it will not be reported as a failure Otherwise or if the user answers no to the prompt by pressing the ESC key the case or coldroom will as nor mal be reported as failed A case or coldroom that has been s...

Страница 21: ...Function of AL 300 16 Version 3 1 05 Dezember 2019 Notice ...

Страница 22: ...n of the Operator Terminal is 5 VA When installing make sure to maintain adequate clearance from the cable duct or device above and below for removal of heat The AL 300 S AL 300 W Operator Terminal with inserted rubber gasket 2 is pushed from outside through the panel cut out in the control panel or plastic panel 3 and screwed to the mounting frame 4 behind it using 4 fastening screws 6 ZNR 51203 ...

Страница 23: ... 7 8 9 ZNR 51203 68 830 DEF0 PE L N COM A unique CAN bus address Node No 112 to 120 must be assigned to each AL 300 Operator Ter minal maximum nine terminals Switch position CAN bus address Function 0 CAN bus communication in AL 300 Operator Terminal deactivated 1 9 112 120 Normal operating mode If the system centre store computer fails or is switched off the AL 300 Operator Terminal if present wi...

Страница 24: ...by the factory settings in the device all previous settings are deleted and lost A first start can be initiated using the following procedure by simultaneously pressing the buttons MODE ESC 9 4 6 Special functions for startup A number of special functions can be accessed by key combinations triggering a test alarm with the priority X1 X9 by simultaneously pressing the buttons MODE 1 9 Note test al...

Страница 25: ... boards only at the edges ESD electrostatic discharge regulations must be observed and complied with see section 1 2 Battery replacement procedure AL 300 connected to CAN bus The AL 300 Operator Terminal must be removed from the system for battery replacement The removal of the CAN bus will trigger an error message at the higher level controller System Centre Store Computer other AL 300 Operator T...

Страница 26: ...touch the contact faces on the edges of the new battery 6 Pick up the new battery with a cloth and press it in its holder 7 Re assemble in the reverse order Before doing so make sure the green two pin connector is properly connected arrow in picture 8 Re install the AL 300 in the control panel and re connect all connectors 9 Re connect the AL 300 to the power supply 10 After applying the power sup...

Страница 27: ...e AL 300 and or that the service centre has previously been informed Caution data loss In some cases a replacement of the EPROM can result in loss of all settings in the operator terminal As a precaution the settings should therefore be backed up by saving them using the LDSWin PC software before the replacement After the EPROM replacement the settings saved by LDSWin can be reloaded into the oper...

Страница 28: ... ZNR 35365 09 031 E3 PE L N A1 A2 B1 B2 16 18 15 25 28 26 35 38 36 1 2 1 2 3 4 AL 1 AL 2 PRIO 1 PRIO 2 LIGHT 7 8 9 RESET PRIO 2 ALARM PRIO 1 AL 300 W WALL MOUNTING X OW CAN BUS COM 1 9 PIN D SUB CONNECTOR CAN BUS ADDRESS Relay status PRIO 2 1 Device switched on no alarm Warning hazardous electrical voltage In order to guarantee reverse voltage protection only coded mating plugs are to be used on t...

Страница 29: ...ow voltage and safety extra low voltage must not be applied together at the relay outputs 15 16 18 25 26 28 and 35 36 38 Terminal No Function 15 common 16 N C 18 N O Horn 25 common 26 contact closed by alarm 28 contact opened by alarm Alarm output Priority 2 PRIO 2 35 common 36 contact closed by alarm 38 contact opened by alarm Alarm output Priority 1 PRIO 1 Light switch for switching of a protect...

Страница 30: ...n of all components connected to the CAN bus Leads running of the CAN bus must be shielded cable type LiYCY As a general rule care should be taken to ensure that signal leads and leads carrying a supply voltage are routed through separate cable channels Terminal No Function 1 2 3 4 SHLD Shield CAN GND green CAN LOW brown CAN HIGH white 5 1 5 Terminal assignment for the interface Terminal No Functi...

Страница 31: ...Pin and Terminal Assignments of AL 300 26 Version 3 1 05 Dezember 2019 Notice ...

Страница 32: ...off switch indicator light 6 ENTER key 7 Alphanumeric keypad 8 MODE key CAPS SHIFT function for text entry 9 Cursor keys 10 ESC key 11 Display 4 lines of 20 characters 6 2 Menus and screens Differentiation is made between menus and screens at the operating level Numbering of menus and screens Each menu in the menu tree can be opened by entering a specific number and each operating screen in a menu...

Страница 33: ...ine of the selection list displayed contains a number from 1 to 9 and 0 for menu item 10 and the name of the corresponding item The separate items can be selected directly by pressing the appropriate numeric key 1 to 9 or 0 If the menu lists more than three submenus the cursor keys can be used to scroll through the menu and view the remaining items A menu item can be selected by pressing the respe...

Страница 34: ...hen be used to enter or change values Keep the cursor key or depressed to change values in fast mode Entering text In fields that allow text entry text can also be entered by the alphanumeric keypad Repeatedly press the nu meric keys to generate letters Press the ENTER key to confirm the entered value or text Press the MODE key to shift between upper and lower case letters Key Letter Character 0 ä...

Страница 35: ...is powering up about 2 min can result in errors in archive management 6 2 1 Deactivate entry block The release of the lock is only to be carried out by service personnel With activated setpoint interlock restricted setpoint changes a password is necessary For detailed instructions see menu 9 3 Before any values can be entered the entry block must be deactivated as follows In the Main Menu choose i...

Страница 36: ...3 Before any values can be entered the entry block must be deactivated as follows In the Main Menu choose item 9 Parameter Setting In this menu choose item 3 Block Enter the current date in reverse order not shown on display Press the ENTER key to confirm indicated by S displayed on the screen Press the ESC key to exit the screen Example The current date is April 17 2035 which in order of day mont...

Страница 37: ...e parameters can be set In the Main Menu of the AL 300 Operator Terminal open submenu 5 Remote Operation This displays the fol lowing screen REMOTE CONTROL Kn nnn Node Name Item ID XXXXX The E LDS component wanted required can be selected using the cursor keys and or by entering its CAN bus address node No nnn with the numeric keys Press the ENTER key to open the E LDS component selected The main ...

Страница 38: ...1 2 SIGNAL ALARM INP Special Inputs 6 1 3 SPECIAL INPUTS Alarm Type 6 1 4 ALARM TYPE EU Archive 6 1 5 EU ARCHIVE Energy Managmt 6 1 6 ENERGY MANAGEMENT Timer 6 1 7 TIMER Modem 6 1 8 MODEM COM2 6 1 9 COM2 Meter Values 6 2 METER VALUES Temperature Archive 6 3 TEMPERATUR ARCHIV 7 Monitoring 7 MONITORING Overview 7 1 OVERVIEW Status 7 2 STATUS Configuration 7 3 CONFIGURATION Alerting 7 4 ALERTING Alar...

Страница 39: ...000 Store Com puter operating instruction for further details concerning this item 7 1 1 Menu 0 Main menu MAIN MENU 1 Alarms Continue to screen 1 2 Overview Continue to screen 2 3 Archive 1 Continue to screen 3 4 Messages 1 Continue to screen 4 5 Remote Control Continue to screen 5 6 Store Computer 1 Continue to screen 6 7 Monitoring Continue to screen 7 8 I O Monitor Continue to screen 8 9 Parame...

Страница 40: ...backwards using the cursor buttons and You can switch between the following two screens for each individual entry using the and cursor buttons Display Page 1 Entry ALARM XXX Prio p Heading with Alarm No and alarm priority p p 0 to 2 Node Name Name of alarm generating component Item ID XXXXX Item ID of alarm generating component Move to Screen 1 a Text Real language Alarm text S Screen 1 a Display ...

Страница 41: ...us 1 Z1 XXX C Current controller status and current temperature for Zone 1 Status may be shown as Cooling Defrost or Alarm Status 2 Z2 XXX C Current controller status and current temperature for Zone 2 Status may be shown as Cooling Defrost or Alarm 7 1 4 Menu 3 Archive Only CI 3000 CI 3100 This screen can only be opened when a CI 3000 CI 3100 Store Computer is installed in the E LDS system and is...

Страница 42: ...n menu for the respective component REMOTE CONTRL Nd nnn Nd nnn Node No CAN bus address of component wanted Entry Node Name Name of E LDS component or number Item ID XXXXX Item ID of component If no button has been pressed for a period of 10 minutes the terminal mode is automatically aborted and the main menu or its alarm list of the AL 300 Operator Terminal is displayed Any entry made at the time...

Страница 43: ... via COM2 at the CI 3000 CI 3100 1 9 Status Danfos Status of the AHT Danfoss devices connected via COM2 at the CI 3000 CI 3100 1 1 Only CI 3000 CI 3100 This screens can only be opened when a CI 3000 CI 3100 Store Computer is installed in the E LDS system and is active See the CI 3000 Store Computer operating instruction for further details concerning this item Only CI 4x00 This function is not cur...

Страница 44: ...ed information on its status is given ALARM A minimum of one fault still exists I Operating archive has been created e E EU archive has been created and is active O CAN bus failure F CAN bus fault Communication enabled Page 2 Software version STATUS Nd nnn Heading and Node No of E LDS component Entry Typ XXXXXXXXX Type of E LDS component Version X XX Software Version No S Nr XXXXXXXXXXXXXXXXXXXXX ...

Страница 45: ...alarms Use the up and down cursor keys to select the alarm or group of alarms Parameters can be changed after pressing the ENTER key SYSTEM ALARMS Entry Default Power Failure Fault report on restart 0 99 0 Priority 0 Fault priority Delay 0m Delay in minutes 0 255 0 First Start Fault report on first start 0 99 2 Priority 1 Fault priority Delay 0m Delay in minutes 0 255 0 CAN Error Fault group for C...

Страница 46: ... to alternate between the two pages SIGNAL ALARM INP Page 1 Show status Entry Text Message text Inp XXXX k XXXX Name of input 1 AL 1 and 2 AL 2 k Channel No Prio p Status Input priority p and current status OK No signal WAIT xm Signal x minutes delay remaining ALARM Signal alarm message generated Press the ENTER key to move to the second page Screen 7 5 a The input displayed can be configured An a...

Страница 47: ...ry block S Screen 9 1 Date Time This screen is used to specify the date and time for all E LDS components Note that the day of the date cannot be changed DATE TIME Entry Default Date Mo 19 12 05 Enter current date number Date Time 14 36 Enter current time number Time Daylight Saving Y Auto adjust daylight saving toggles between automatic adjust ment for daylight saving change on Y or off N Y N Y I...

Страница 48: ...e input options lock can be released and setpoint values changed The release of the lock is only to be carried out by service personnel As a general rule The lock is reactivated no later than 10 minutes after the last keystroke and the switching on of the operator terminal Case A Without setpoint interlock without password request Press the ENTER key to toggle between block and unblock After enter...

Страница 49: ...5 which in order of day month year is 17 04 35 In this instance the entry required to grant Superuser rights is 534071 Case B With setpoint interlock with password request only CI 3000 CI 3100 With activated setpoint interlock restricted setpoint changes a password is necessary The Supe ruser password 6 to 7 characters must be requested from the manufacturer in conjunction with the specification o...

Страница 50: ...s a component exclusively for further processing As a consequence of this fact ECKELMANN AG does not undertake any measures for the taking back or mu nicipal recycling of this product as it is not supplied directly to the free market Never dispose of this product with other household waste Please inform yourself of the local regula tions for the separate disposal of electrical and electronic produ...

Страница 51: ...Decommissioning and disposal 46 Version 3 1 05 Dezember 2019 Notice ...

Страница 52: ... time clock and RAM backup battery dead Replace device CAN bus faults 41 CAN Bus Overflow Communication fault on CAN bus short circuit between CAN LOW terminal 3 and CAN HIGH terminal 4 Check Wiring of the CAN bus CAN bus length max 500 m No branch lines CAN GND must be available everywhere CAN bus termination 100 ohms Colour scheme complied with Correct cable type LiYCY 2x2x0 75 mm with 120 ohms ...

Страница 53: ... 51 Power Failure The operator terminal has been powered off or has performed a reset Time stamps show times of power off and on Monitoring 52 Controller Failure xxx No response by LDS component to Store Com puter requests Check power supply and LDS com ponent connection to CAN bus Alarm and Special inputs 90 xxxxxxxxxxxxxxxxx Internal message or alarm input e g Input Int I 1 first input on board ...

Страница 54: ...4 V DC max 5 A DC For outputs PRIO 1 and PRIO 2 with bistable relays and 5 min operate delay on device shutdown 1 x 230 V AC min 5 V 10 mA max 230 V AC 6 A max 24 V DC 5 A For output HORN e g for acoustic signal transmitter Digital inputs 2 x 230 V AC floating for external alarms inputs AL 1 and AL 2 Front switch 1 N O floating 230 V AC for external wiring option max 2 4 A with incandescent lamps ...

Страница 55: ...ing 20 80 Shock to DIN EN 60068 2 27 Transport and operating 30 G Vibration 10 150 Hz to DIN EN 60068 2 6 Transport and operating 2 G Atmospheric pressure Transport 660 hPa 1060 hPa Operating 860 hPa 1060 hPa Weight AL 300 S ca 1500 g AL 300 W ca 2100 g Enclosure AL 300 S for panel mounting Front with rubber gasket and mounting frame IP54 Otherwise IP20 AL 300 W for wall mounting IP 54 CE conformi...

Страница 56: ... 05 Dezember 2019 10 2 Mechanical data 10 2 1 Panelmounting of AL 300 2 ZNR 51203 67 030 DEF1 1 1 1 MODE ESC PRIO 1 PRIO 2 9 WXYZ 7 PQRS 8 TUV 6 MNO 4 GHI 5 JKL 3 DEF 2 ABC 1 0 ALARM RESET 1 Control panel 2 Panel cutout All dimensions in mm ...

Страница 57: ...Specifications of AL 300 52 Version 3 1 05 Dezember 2019 10 2 2 Mounting frame for panel mounting AL 300 S ZNR 51203 67 230 2 1 1 Mounting frame 2 Insert nut M3 All dimensions in mm ...

Страница 58: ...L 300 53 Version 3 1 05 Dezember 2019 10 2 3 AL 300 W for wall mounting D Vorprägungen für PG metrische Gewinde E Prestamping for PG metric windings F Marques à PG filetages métrique ZNR 51203 67 330 All dimensions in mm ...

Страница 59: ...Specifications of AL 300 54 Version 3 1 05 Dezember 2019 Notice ...

Страница 60: ...erminal AL 300 W for wall mounting LIAL300051 LIAL300052 Additional information such as data sheets more detailed documentation and FAQs are available for you online in E EDP Eckelmann Electronic Documentation Platform at https edp eckelmann de edp lds _l6x6nQYvsu 11 2 Accessories for Operator Terminal Component Description Order number Mounting rack Mounting rack for panel mounting KGLZRAHMEN EPR...

Страница 61: ...Order numbers and accessories of AL 300 56 Version 3 1 05 Dezember 2019 Notice ...

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