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100-194 EN81 Controller Manual   

 

 

 

 

Revision Date: Jan 23, 2023

     

ECD  System Manual 

Содержание 100-194 EN81

Страница 1: ...100 194 EN81 Controller Manual Revision Date Jan 23 2023 ECD System Manual...

Страница 2: ...ion Guide This manual is for controller 100 194 to comply with the Lift Standard EN81 20 50 Electronic Circuit Designs Pty Ltd Factory 11 30 Perry Street Matraville NSW Australia 2036 Phone 61 2 9316...

Страница 3: ...up 16 DT Door Time close setup 17 DTC Door Time Car call close setup 17 DTH Door Time Hall call close setup 17 DTL Door Time Lobby call close setup 17 DTR Door Time Recall 17 FD1 Front Doors 1 setup l...

Страница 4: ...ll Input 39 HRO Hall Hospital Recall Output 39 IDN Inspection DowN input 39 IND INDependent service input 39 INSP INSPection control input 39 INSP Controller onboard switch 40 INSP COM onboard push bu...

Страница 5: ...or Modes 51 LCD Control Buttons 51 LCD Display Options 51 LCD Fault Log 53 Section 6 Motion 55 Motion Control Outputs 55 Drive settings and their output status 55 Counting Method 00 Magnet Counting 64...

Страница 6: ...hese operating instructions in particular the safety regulations must be observed by all those persons who work on the equipment Furthermore all locally applicable rules and regulations relating to ac...

Страница 7: ...f they can be traced back to one or more of the following causes Equipment not used for its intended purpose Improper installation startup operation and maintenance of the equipment Operation of the e...

Страница 8: ...perly instructed personnel are permitted to operate the controls The machine must not be operated if potential electromagnetic interference sources are acting on the machine Interference sources are e...

Страница 9: ...direction input Never place yourself or any party in a position of danger where relying on any single safety measure Automatic machines start without warning Care must be taken at all times 1 2 15 Co...

Страница 10: ...re enabled The green Grn3 LED comes on during power up and turns off during normal operation It will also flash once when a new value has been written in to EEPROM When re powering ensure the lift is...

Страница 11: ...al Display for more LCD information LCD information from the power up state To inspect the settings from the power up state press the forward button located to the left below the LCD until the EEPROM...

Страница 12: ...loors allowed ext Setting example UC1 00 00000000 DCM Down call mask Floors allowed Setting example DCM 7F 01111111 Levels 2D 8D DC1 Down call mask extension Ext of DCM Floors allowed ext Setting exam...

Страница 13: ...0 extended fast speed run time by 20 StF Start Fast Number of pulses it takes to reach fast speed StM Start Medium Number of pulses it takes to reach medium speed SlF Slow Fast Number of pulses it tak...

Страница 14: ...ing example SD2 10 00010000 Levels 12 13 selective DTR Once the lift arrives at the HR floor the doors shall remain open for the time set as per DTR Setting example DTC 32 00110010 5000ms 5 seconds HR...

Страница 15: ...he counter will not increment 00 00000000 Off 03 00000011 On operates after 3 car calls of no EDP in a row 1e 00011110 On operates after 30 car calls of no EDP in a row Default BCC Bottom Car Call set...

Страница 16: ...larity Used to set brake switch inputs to normally open or closed 00 00000000 Normally closed brake contact Brake not energised BKS1 and BKS2 inputs must be on 01 00000001 Normally open brake contact...

Страница 17: ...he default values below to allow other parameters to be adjusted See also EEPROM setting LCK COD default 89 10001001 LCK default 67 01100111 DCM Down Call Mask setup Down hall calls allowed for this l...

Страница 18: ...void lock snagging See also Input Output DFC DLM 03 00000011 As per DLM setting 00 except DO and DC are held up DLM 04 00000100 Used to hold door closed when running As per DLM setting 00 except DC re...

Страница 19: ...4 seconds 01 to FF valid values DTH Door Time Hall call close setup Sets the amount of time before the doors close for a hall call whilst on normal operation Lobby time DTL overrides this setting whe...

Страница 20: ...setting RD2 SD2 HFS Hall Fire Service return floor setup This sets the hall fire service return floor when HFS input turns on 80 10000000 Level 1 40 01000000 Level 2 20 00100000 Level 3 10 00010000 Le...

Страница 21: ...ng in simplex LOB must be set to the same value in all lifts belong to the group 00 00000000 No zoning To disable zoning set LOB and ZON to 00 80 10000000 Level 1 40 01000000 Level 2 20 00100000 Level...

Страница 22: ...NR PI Position Indication setup Position Indication output type This setting changes the PI transistor output sequence to the following values 00 00000000 Decimal outputs 01 00000001 Binary outputs 02...

Страница 23: ...Hex 2D as per EN81 5 9 2 7 2 Only Hex values 14 to 2D shall be accepted as an RPT value Nb For safety the default value for RPT shall be set to the minimum setting of 14 as this parameter must be adju...

Страница 24: ...3U 3D or 5C 5U 5D See RD1 FLOOR DESIG FRONT DOORS REAR DOORS 3 3 rear 5C 5D 2 2 front 4C 4U 4D 1 1 front 2C 2U 2D 1 rear 3C 3U 3D G G front 1C 1U SD2 Selective rear Doors setup Levels 9 12 This sets t...

Страница 25: ...in hex it takes to slow from medium speed Eg 20 00100000 20 pulses in hex or 32 in decimal See also Section 6 Motion EEPROM MSL setting 01 02 03 SSD Soft Start Drive Hydraulic lifts only V6 04 softwar...

Страница 26: ...can serve With this setting you may disable UP hall calls to floors not allowed Up calls allowed for this lift only 80 10000000 Level 1u C0 11000000 Level 1u 2u E0 11100000 Level 1u 2u 3u F0 11110000...

Страница 27: ...o 01 Press ENT to confirm the change UIM Test shall be displayed Press and hold the BOT CALL button The lift shall now move down at leveling speed UIM Testing shall be displayed Once the lift moves be...

Страница 28: ...shown in red at left When performing the shortest floor run take note of the highest value R 72 reaches in hex Add approx 5 in hex to this value and set RTM to this value If slowing is obtained before...

Страница 29: ...o 00 Zone timer starts after doors close with no further demand The time is set in 10s increments 06 00001000 60s 0a 00001010 100s 1 minute 40 seconds 12 00010010 180s 3 minutes L Number of Lifts setu...

Страница 30: ...roup Group serial communication uses RS485 3 wire system Controllers in the group are linked at the Serial TX terminals SX SX and GND using shielded 3 wire serial cable Install Terminator jumper link...

Страница 31: ...at RAM address 81 lift 1 position This should read a value of 01 This proves each controller knows the position of the other lift in the group therefore indicating serial communication established If...

Страница 32: ...when fully lifted If 2 brakes are used BKS2 input monitors Brake 2 If only 1 brake used connect brake switch to both BKS1 and BKS2 inputs Malfunctioning brake shall cause either of 2 fatal errors BSD...

Страница 33: ...e lift is keyed to CFS unless inverted with MOD setting Car Fire Service shall be shown on the LCD screen CFS allows only one car call to be entered at a time and shall toggle to the most recent call...

Страница 34: ...n the lift is performing a correction run to limit the correction run speed CORrection run shall be shown on the LCD screen Used for driving an external relay where the contacts may be required for a...

Страница 35: ...bad shall appear on the LCD DC shall stay active for a period of 5 seconds to try to push the doors closed If the door locks still fail to make then the doors shall then re open This process will be...

Страница 36: ...ftware versions the DCPfail delay time is set to 15 secs DCP n a when DLM 02 NO NO NO DID DFC INPUT CHANGE STATE DID LRX INPUT CHANGE STATE YES YES LCD LCKbad WAIT 25 SECS OS OUTPUT ON DROP DC RELAY L...

Страница 37: ...OS output on See Input Output OS When on Fire Service DOP does not apply If DFO input is switched indicating the doors are fully open and the car gate locks are still made the lift will remain out of...

Страница 38: ...CHANGE AS PER DOORS FULLY CLOSED x secs is variable between 3 and 12 seconds depending on board software and input switching configurations Nb On earlier software versions the DOPfail delay time is se...

Страница 39: ...uts Outputs EP for rear door operation with emergency power DZ relay Onboard Door Zone relay DZ relay pulls up when DZ input turns on No external relay contacts available internal use only EDP Electro...

Страница 40: ...isplacement switch EQK input turns on when an earthquake is detected EarthQuaKe detected shall be shown on the LCD screen a If the lift is in motion and EQK is activated the lift shall stop at the nex...

Страница 41: ...ode Used for driving an external relay to provide audible visual indication See also Inputs Outputs HRI IDN Inspection DowN input IDN input turns on when the top of car down button or onboard INSP DN...

Страница 42: ...IRO output turns on when the lift is on inspection Used for driving an external inspection relay where extra inspection contacts may be required Eg Inspection contact in series with up fast speed valv...

Страница 43: ...the lock valve shall be off When the switch is down the lock valve shall be on Not applicable for traction lifts switch will be either sorted with a link or be in the down position L1BP relay Onboard...

Страница 44: ...the lift position MSL 00 and for the floor level masking re levelling circuit Counting Operation MSL 00 When the lift is running up between floors it shall advance the position count when the MSU inp...

Страница 45: ...NR NR Nudging Relay output NR relay pulls up when the lift is on door nudging mode In door nudging mode the doors will close regardless of EDP input state The NR relay contacts are used to signal the...

Страница 46: ...r IUP or IDN input is used to move the car with the pit inspection buttons To move the car with pit inspection and top of car inspection both switched on TCOM input and PCOM input must be both on See...

Страница 47: ...hilst stationary thereby checking the stopped condition All DRV settings shall require the PRV input to be ON prior to a run see Section 6 Motion PULSE PULSE counting input PULSE input turns on with t...

Страница 48: ...on DRV setting See also Section 6 Motion for more on SP3 relay operation SP4 SPare relay output 4 SP4 relay pulls in when SAF input is active On loss of safety circuit and SAF input SP4 relay drops ou...

Страница 49: ...nded Movement shall be shown on the LCD screen When MSU and MSD inputs turn off within the door zone with the doors not in the closed position UIM output shall turn off UIM output is used for driving...

Страница 50: ...Note The LCD displays the actual and not the advanced position PI count The PI output may be in decimal binary or grey code depending on the PI Setting See also EEPROM settings PI 1U 11U Up Hall Call...

Страница 51: ...rming a CORrection run due to loss of position DDO Door Disable Open Toggle switch provided on board EP Lift on Emergency Power EQK EarthQuaKe detected See EQK input HCB Hall Call Bypass HFS Lift on H...

Страница 52: ...put DOP Door Open Protect Doors failed to open See DFO input IDL Lift idle L1O Lock 1 relay Open fault LCK1 relay contact open when should be closed Lift returns to normal when fault clears See also I...

Страница 53: ...control ie Inspection LCD Control Buttons There are 9 push buttons beneath the LCD screen ENT TOP CALL INTER BOT CALL UIM Forward Backward Up Down ENT Enter Enter a changed parameter value TOP CALL e...

Страница 54: ...ses and values Forward X external RAM addresses and values Forward Floor Positioning See Section 6 Motion Pulse Counting method 01 Forward Number of Runs Number of Doors Operations Cycle Up button for...

Страница 55: ...shown displays the 2nd most recent fault F02 as an oil overheat fault OIL on level 03 on run 2928 Press the Up button to reach the next 8 recorded faults until the Clear fault log screen appears Press...

Страница 56: ...54 OVL RPT UIM...

Страница 57: ...ing on the DRV EEPROM setting The following diagrams only indicate the drive outputs but do not show re levelling functions and timing DRV EEPROM Drive control type Down Up DS VMD DF VML BRK LOCK US V...

Страница 58: ...spection SP3 turns on for inspection speed 2 PRV input must be ON prior to a run Down Up BRK DLV DF VML US VMP 2CH S US VMP 2CH S SP2 Delta SP1 Star UF VML GMV 3010 2CH S Setting 02 Note 1 On inspecti...

Страница 59: ...a run 3 PRV turns off during entire run and becomes active to complete the run 4 On inspection UF and DF turn off 5 SP2 turns on for intermiediate speed MSL 01 only 6 US DS used for terminal speed ch...

Страница 60: ...1 Leveling US Up Slow UF Up Fast UP Up UD Up Down BRK Brake SP1 Leveling DS Down Slow DF Down Fast DN Down UD Up Down BRK Brake Note 1 On inspection SP3 turns on for inspection speed 2 PRV input must...

Страница 61: ...W LEV INSP FAST INSP SLOW N A SPEED DS US UF DF SP1 MULTI REF FUNCTIONS 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 N A 0 rpm Set for 10fpm Set for 50fpm Set for 10fpm Set for 25fpm Set for 75 Cont Spd...

Страница 62: ...put must be ON prior to a run 3 The end of the run is initiated by loss of leveling BRK then holds up for SDX time and then UD is held up for ST2 time in 10ms increments SDX time must be less than ST2...

Страница 63: ...UP Up UD Up Down BRK Brake CREEP SPEED INSPECTION SPEED MIDDLE1 SPEED HIGH SPEED SP2 SP3 UF DF 1 1 1 1 1 1 1 1 0 0 0 0 SP3 SP3 Note 1 On inspection SP3 turns on for inspection speed 2 PRV input must b...

Страница 64: ...tion SP2 SP2 IRO Correction DS Note 1 On inspection SP3 turns on for inspection speed 2 PRV input must be ON prior to a run 3 PRV turns off during entire run and becomes active to complete the run 4 O...

Страница 65: ...63 Down Up BRK LOCK DF VML DS VMD US VMP S UP UF VML Blain EV4 Setting 0D Note 1 On inspection SP3 turns on for inspection speed 2 PRV input must be ON prior to a run 2 sec...

Страница 66: ...diagram Counting Method 00 Shaft Layout at the end of this section If the lift was to leave the bottom floor in the up direction heading to the third landing it would count as follows While traveling...

Страница 67: ...LIMIT DN FINAL UP FINAL LIMIT LIMIT SLOWING TOP LIMITS 250 DZ VANE SENSOR CH 2 CH 1 CH 3 L R STEEL TAPE VIEWED FROM FRONT Circuit State Power off Doors Closed Lift between floors CH 4 100 DZR VANE SEN...

Страница 68: ...t and learn floor procedures TSL and BSL operate as per setting 00 The shaft information at floor level must be as per the Counting Method 01 Shaft Layout drawing in that the MSD and MSU vanes must be...

Страница 69: ...arious levels Pos Count displays the current lift position in HEX Level 1 stored HEX Position Count Level 2 stored HEX Position Count The hex count for each floor level should be recorded in the follo...

Страница 70: ...__ 11 to 12 11 ___________ 10 to 11 10 ___________ 9 to 10 9 ___________ 8 to 9 8 ___________ 7 to 8 7 ___________ 6 to 7 6 ___________ 5 to 6 5 ___________ 4 to 5 4 ___________ 3 to 4 3 ___________ 2...

Страница 71: ...selection Nb HEX calculator recommended A lift needs to travel from level 1 to level 2 Level 2 hex count 12C Level 1 hex count 40 Distance between level 1 and 2 is 12C 40 EC the commencing floor run...

Страница 72: ...ed longer now distance of 48 hex pulses by dropping the fast speed relay later closer to or 4A hex pulses from level 2 This will mean a faster floor to floor run than Fig 6b Nb If the decel rate is ma...

Страница 73: ...at the top and bottom may be required to drop out the medium speed input to the drive If the fast speed slowing is required more than a floor from the terminal floors additional limits to the TSL and...

Страница 74: ...SET LIMIT DN FINAL UP FINAL LIMIT LIMIT SLOWING TOP LIMITS 250 DZ VANE SENSOR CH 2 CH 1 CH 3 L R STEEL TAPE VIEWED FROM FRONT Circuit State Power off Doors Closed Lift between floors CH 4 100 DZR VANE...

Страница 75: ...t when approaching level 1 on fast speed or when a correction run is being performed BSL 2 limit switch should switch approx 50mm below the down fast slowdown point The normal BSL limit switch wired t...

Страница 76: ...L LIMIT DZ L R 100 100 Y 100 Y 100 Y 100 Y 100 Y Level 2 Level 4 Level 5 100 Y 100 Y Level 3 TSL 2 DROPS UF INPUT TSL TOP SLOWING RESET LIMIT UP FINAL LIMIT BSL 2 DROPS DF INPUT TO DRIVE ONLY DOWN INT...

Страница 77: ...pdate the pulse count position whilst running This setting also requires that the DZ input not be active whilst the lift is travelling above levelling speed Eg Use ODS in series with DZ input This set...

Страница 78: ...g 1 2 14 Turn the meter to the HIGH VAC range Meter between 0V and Neutral Should be 0V Meter between 0V and L2A if applicable Should be 0V Meter between 24V and Neutral Should be 0V Meter between 0V...

Страница 79: ...il with double sided tape MSU MSD and DZ magnets must be positioned correctly See prints for magnet and limit positions On terminal floors ensure that MSU MSD initiates slowing before TSL BSL respecti...

Страница 80: ...R C U I T D E S I G N S P T Y L T D Operation Guide Electronic Circuit Designs Pty Ltd Factory 11 30 Perry Street Matraville NSW Australia 2036 Phone 61 2 9316 6909 Fax 61 2 9316 6797 Email sales ecd...

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