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© Copyright – ECB Pty Ltd – 2012 

BC55SY 

 

FITTING INSTRUCTIONS 

 

CHEVROLET SILVERADO 2011on 

WINCH COMPATIBLE BIG TUBE

™ BAR (WITH FOG LAMPS) 

VEHICLE FRONTAL PROTECTION SYSTEM (VFPS) 

FOR AIR BAG & ADR COMPLIANT VEHICLES 

 

 

Check installation hardware before commencing. 
 
1.

 

Lift bonnet 

 
2.

 

Remove grille to radiator support cover, eight push pull plastic clips. 

 
3.

 

From air opening on bumper, disconnect air damming from front bumper. (Five plastic Christmas tree plugs.)  

 
4.

 

From under bumper, remove two 10mm nuts from inner guards to bumper. 

 
5.

 

Remove bumper stays. One 15mm bolt (per side) from bumper end and two 15mm bolts (per side) from chassis 
end. 

See figure 1. 

Disconnect fog lights. 

 
6.

 

Remove two 21mm bolts from bumper brackets. Access from behind grille. 

See figure 2.

 

 
7.

 

Remove bumper from vehicle. 

 

8.

 

Remove bumper brackets and tow hook from front of chassis rails (two 21mm nuts on factory “u” bolts) and one 
19mm bolt and nut and 19mm anti twist bolt from tow hook.  

 
9.

 

Fit ECB Steel inner mounting brackets (supplied) to inside of chassis rails using three ½ x 5 ½ bolts and flat 
washers and one 1 x 1 ½ bolt, flat washers, spring washers and nut (per side)(supplied).  Fit ECB Steel outer 
mounting brackets to outside of chassis rail. Attach using flat washer, spring washer and nut (supplied). On lower 
bolt place space tube on inside of chassis rail over bolt. 

See figure 3

. Tighten bolt on underside of chassis only. 

 
10.

 

Fit fairlead rollers to side of winch frame with rectangular cut out using ½ x 1 ¼ bolt flat washers, spring 
washers and nut (supplied)  (place bolt through from inside to front of mount). 

 
11.

 

Remove lower tie bar from winch and refit to back of winch using 6mm Allen key. Place winch into winch frame 
with motor end to passenger’s side of frame. 

Note:

 Winch rope will feed from underside of winch. Attach to 

underside of winch frame using four 7/16 x 1 ½ bolts, flat washers and spring washers supplied with winch. Fit 
two 7/16 x 1 ½ bolts, flat washers and spring washers (supplied) to winch from rear of winch frame. Ensure wire 
winch rope is passed through fairlead rollers upon installation of winch. Fit hook to wire rope. 

See figure 4.

 

 
12.

 

For 12,000lb Warn Winch

 - Fit control box to winch motor. Clamp in position with large hose clamps (supplied 

with winch) socket on control box mounted vertically on winch. Connect cables to motor as indicated. 

 
13.

 

For 15,000lb Warn Winch

 – Fit ECB control box bracket (supplied) to winch mounting bracket on passengers 

side. Use two 3/8 x 1 ¼ bolts, nuts, flat and spring washers (supplied). 

TIGHTEN

 roller fairlead. Bolt control 

box to ECB bracket using original nuts. 

TIGHTEN IN POSITION. 

Connect cables to motor as indicated in 

winch instructions. 

See figure 5.

 

 

REPLACES: 00.00.00 
REVISED:    23.05.11 

Содержание BIG TUBE BC55SY

Страница 1: ...t supplied On lower bolt place space tube on inside of chassis rail over bolt See figure 3 Tighten bolt on underside of chassis only 10 Fit fairlead rollers to side of winch frame with rectangular cut out using x 1 bolt flat washers spring washers and nut supplied place bolt through from inside to front of mount 11 Remove lower tie bar from winch and refit to back of winch using 6mm Allen key Plac...

Страница 2: ...ructions supplied with the LED indicator kit NOTE Ensure park light is to outside See figure 10 20 Attach ECB fog lights to protection bar Place M6 x 20 bolts spring washers supplied through light mount from inside and attach nut to top Slide assembly into light mount in Protection bar and centralize light to hole See figure 11 Tighten Firm Only NOTE Do not fit ECB light trims to protection bar at...

Страница 3: ...ATION Periodically check bolts and nuts for correct tightness especially if travelling on rough roads FITTING KIT 2 ECB Outer Steel Mounting Brackets 4 3 8 flat washers 1 Pair ECB Inner Steel Mounting Brackets 2 3 8 spring washers 1 ECB Steel Winch Frame 2 3 8 nuts 1 ECB Steel control box mount 8 M6 x 20 bolts 2 ECB Steel chassis spacer tubes 15 nb x 78mm long 14 M6 flat washers 1 Pair ECB alloy i...

Страница 4: ...s headlamp Figure 8 Point on bumper alloy infill meets 6mm clip lock trim Figure 3 View of mounts no chassis with winch attached Figure 4 Placement of winch in mount Figure 5 Direction and mounting of winch control box Figure 6 Mounting of winch frame to chassis mount ...

Страница 5: ...re 10 Figure 11 Figure 9 6mm clip lock trim protrudes past alloy infill and is locked down when bolts are tightened Figure 12 Winch Bar front view shown Figure 13 Winch bar side view shown Figure 14 Stainless steel self tappers M6 bolt ...

Страница 6: ... Copyright ECB Pty Ltd 2012 6 We value your comments ...

Страница 7: ...what was not supplied ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ Yes No Did the installation go well Please provide comments _________________________________________________________...

Страница 8: ... Copyright ECB Pty Ltd 2012 8 ...

Страница 9: ...Pair ECB fog lamps O 4 Fog lamp surrounds O 1 1600mm length 6mm clip lock trim O 2 600mm lengths 3mm clip lock trim O 1 750mm length 6mm clip lock trim O 2 ECB overriders Fitted to Bar O 6 6mm air scoops Fitted to Bar All parts checked and completed by Nut and bolts __________________________Date__ __ __ Order control __________________________Date__ __ __ Final wrap check ________________________...

Страница 10: ... Copyright ECB Pty Ltd 2012 10 ...

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