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© Copyright – ECB Pty Ltd – 2012
1
BC53SY
FITTING INSTRUCTIONS
CHEVROLET SILVERADO MY08 (2/07on)
WINCH COMPATIBLE BIG TUBE
™ BAR (WITH FOG LAMPS)
VEHICLE FRONTAL PROTECTION SYSTEM (VFPS)
FOR AIR BAG & ADR COMPLIANT VEHICLES
Check installation hardware before commencing.
1.
Lift bonnet
2.
Remove grille to radiator support cover, eight push pull plastic clips.
3.
From air opening on bumper, disconnect air damming from front bumper. (Five plastic Christmas tree plugs.)
4.
From under bumper, remove bumper stays. One 15mm nut (per side) from bumper end and two 15mm bolts (per
side) from chassis end.
See figure 1.
Disconnect fog lights.
5.
Remove two 21mm bolts from bumper brackets. Access from behind grille.
See figure 2.
6.
Remove bumper from vehicle.
7.
Remove bumper brackets and tow hook from front of chassis rails (two 21mm nuts on factory “u” bolts) and two
19mm bolts and nut from tow hook.
Note:
One 19mm bolt from underside of chassis.
8.
Fit ECB Steel inner mount brackets (supplied) to inside of chassis rails using three ½ x 5 ½ bolts and flat washers
and one 1 x 1 ½ bolt, flat washers, spring washers and nut (per side)(supplied). Fit ECB Steel outer mount
brackets to outside of chassis rail. Attach using flat washer, spring washer and nut (supplied). On lower bolt
place space tube on inside of chassis rail over bolt.
See figure 3
. Tighten bolt on underside of chassis only.
9.
Fit fairlead rollers to side of winch frame with rectangular cut out using ½ x 1 bolt flat washers, spring washers
and nut (place bolt thru from inside to front of mount).
10.
Remove lower tie bar from winch and refit to back of winch using 6mm Allen key. Place winch into winch frame
with motor end to passenger’s side of frame.
Note:
Winch rope will feed from underside of winch. Attach to
underside of winch frame using four 7/16 x 1 ½ bolts, flat washers and spring washers supplied with winch. Fit
two 7/16 x 1 ½ bolts, flat washers and spring washers (supplied) to winch from rear of winch frame. Ensure wire
winch rope is passed thru fairlead rollers upon installation of winch. Fit hook to wire rope.
See figure 4.
11.
For 12,000lb Warn Winch
- Fit control box to winch motor. Clamp in position with large hose clamps (supplied
with winch) socket on control box mounted vertically on winch. Connect cables to motor as indicated.
NOTE:
Motor ground terminal bolts to 8mm hole at front. Ensure good contact. Use M8 x 25 bolt, nut, flat and spring
washers (supplied).
12.
For 15,000lb Warn Winch
– Fit ECB control box bracket (supplied) to inside of winch mounting bracket on
passengers side. Use two 3/8 x 1 ¼ bolts, nuts, flat and spring washers (supplied).
TIGHTEN
parallel to roller
fairlead. Using original 15,000lb bracket bolted to 15,000lb control box, bolt to ECB bracket using two 3/8 x 1
¼ bolts, nuts, flat and spring washers (supplied). Align socket on control box to sit vertically on winch.
TIGHTEN IN POSITION.
Connect cables to motor as indicated.
See figure 5.
REPLACES: 14.03.08
REVISED: 11.07.10
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Содержание BC53SY
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