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Operating instructions

W3G990-CS35-88

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

3

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

3.7 Electromagnetic compatibility

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

7

4.2 Electrical connection

7

4.3 Connection in terminal box

9

4.4 Factory settings

10

4.5 Connection diagram

12

4.6 Checking connections

12

4.7 Switching on the device

12

4.8 Switching off the device

12

5. INTEGRATED PROTECTIVE FEATURES

12

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

13

6.1 Cleaning

13

6.2 Safety inspection

13

6.3 Disposal

Item no. 57476-5-9970 · ENU · Change 238019 · Approved 2021-10-14 · Page 1 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание W3G990-CS35-88

Страница 1: ...pecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the wo...

Страница 2: ... g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body par...

Страница 3: ...Using the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt depos...

Страница 4: ...ns in mm 1 Direction of air flow A 2 Cable diameter min 5 mm max 13 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm Item no 57476 5 9970 ENU Change 238019 Approved 2021 10 14 Page 4 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Страница 5: ...ent setup 3 4 Technical description Weight 56 6 kg Size 990 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Sheet aluminum insert painted black sprayed with PP plastic Fan housing material Sheet steel galvanized and coated with light gray plastic RAL 7035 Guard grille material Steel coated with light gray plastic RAL7035 Num...

Страница 6: ...mitted ambient temp for motor transport storage 40 C 3 7 Electromagnetic compatibility EMC immunity to interference According to EN 61000 6 2 industrial environment EMC circuit feedback According to EN 61000 3 2 3 EMC interference emission According to EN 61000 6 4 industrial environment 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when removing device fro...

Страница 7: ...1 for the protective earth connection circuit must be verified in the end application Depending on the installation situation it may be necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Reactive current...

Страница 8: ... ensure that no wire ends fan out Fig 2 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable sho...

Страница 9: ...rameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 5 Save set value to EEPROM No Set value requirement Analog linear Direction of action parameter set 1 Positive heating Direction of action parameter set 2 Positive heating Item no 57476 5 9970 ENU Change 238019 Approved 2021 10 14 Page 9 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7...

Страница 10: ...s relay floating status contact break for failure KL3 1 RSA Bus connection RS485 RSA MODBUS RTU SELV KL3 2 RSB Bus connection RS485 RSB MODBUS RTU SELV KL3 3 GND Reference ground for control interface SELV KL3 4 Ain1 U Analog input 1 set value 0 10 V Ri 100 kΩ adjustable curve only usable as alternative to input Ain1 I SELV KL3 5 10 V Fixed voltage output 10 VDC 10 V 3 max 10 mA short circuit proo...

Страница 11: ... digital input Din3 normal pin open or applied voltage 5 50 VDC inverse bridge to GND or applied voltage 1 VDC SELV KL3 10 GND Reference ground for control interface SELV KL3 11 Ain2 U Analog input 2 measured value 0 10 V Ri 100 kΩ adjustable curve only usable as alternative to input Ain2 I SELV KL3 12 20 V Fixed voltage output 20 VDC 20 V 25 10 max 50 mA short circuit proof power supply for ext d...

Страница 12: ...witching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of...

Страница 13: ...n evaporate If cleaning does not eliminate vibrations the fan may need to be rebalanced To have it rebalanced contact ebm papst The fan is equipped with maintenance free ball bearings The lifetime lubrication of the ball bearings is designed for a service life of 40 000 hours If bearing replacement is necessary after that period contact ebm papst Adapt the maintenance intervals to the actual level...

Страница 14: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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