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Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide

P-164000200 Rev 4

Chapter 1

Introduction

The Eaton

9PX PowerPass Distribution Module (9PX PPDM) and 9PX

Transformer models are designed to operate as accessories with Eaton
9PX 5000/6000/8000/11000 VA uninterruptible power systems (UPSs).

Features

The 9PX PPDM and 9PX Transformer basic features are:

Provide surge protection if the UPS is not present

Provide extra surge protection when the UPS is present

Replace or upgrade the UPS without losing power to the protected
equipment using the Maintenance Bypass feature (for 9PX PPDMs
only)

Voltage selection for 208 Vac or 240 Vac input

Choice of plug-receptacle or terminal-block wired models

Variety of output outlets

Breaker protection

Bypass and voltage selection switches on selected models

Models

There are four Eaton 9PX PPDM and 9PX Transformer models:

9PXTFMR5

9PXPPDM2

9PXTFMR11

9PXPPDM1

Содержание PowerPass 9PXPPDM1

Страница 1: ...Eaton 9PX PowerPass Distribution Modules and Transformers 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide For use with 9PX 5000 6000 8000 11000 VA UPS Models...

Страница 2: ...the user will be required to correct the interference at his own expense EN 62040 2 Some configurations are classified under EN 62040 2 as Class A UPS for Unrestricted Sales Distribution For these con...

Страница 3: ...irectives 2006 95 EC Council Directive on equipment designed for use within certain voltage limits 2004 108 EC Council Directive relating to electromagnetic compatibility The EC Declaration of Conform...

Страница 4: ...onal information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead...

Страница 5: ...Checking the Accessories 7 Tower Setup 9 Rackmount Setup 10 Installing the Rails 11 Installing the Cabinet 12 4 Electrical Installation 15 9PXPPDM2 Electrical Installation 16 Requirements 16 Procedure...

Страница 6: ...ge Selection 32 Settings 32 Procedure 33 6 Startup 35 Startup with the UPS 35 Plug Receptacle Connections 37 System Configuration Connections 40 7 Maintenance Bypass 45 Using Maintenance Bypass 45 Ret...

Страница 7: ...ovide surge protection if the UPS is not present S Provide extra surge protection when the UPS is present S Replace or upgrade the UPS without losing power to the protected equipment using the Mainten...

Страница 8: ...t Cover with Center Cover Attached all models Front Cover with Center Cover Removed to Access Bypass Switch 9PX PPDMs only Front Cover with Center Cover Open to Access Voltage Selection Switch all mod...

Страница 9: ...nfigured with a 5000 VA 9PX UPS S 9PXPPDM1 configured with a 6000 VA 9PX UPS S 9PXPPDM2 configured with a 5000 VA 9PX UPS S 9PXPPDM2 configured with a 6000 VA 9PX UPS 9PX Transformer Models The 9PX Tr...

Страница 10: ...INTRODUCTION Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 4...

Страница 11: ...door environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum S For models with terminal block wired output...

Страница 12: ...SAFETY Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 6...

Страница 13: ...ping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim f...

Страница 14: ...Mounting brackets and mounting screws for rackmount cabinet installation in the accessory box 9PXTFMR11 models only 1 Transformer cable used from UPS Output to Transformer Input in the accessory bag 9...

Страница 15: ...in the appropriate 9PX UPS user s guide for your system configuration NOTE Eaton recommends a minimum of 150 mm 5 9 free space behind the UPS rear panel 2 Position the cabinet upright Turn the Eaton l...

Страница 16: ...2 Joining Brackets 9PXTFMR11 9PX 240V EBM and 9PX 11k UPS shown 6 Continue to Electrical Installation on page 15 Rackmount Setup NOTE The order of a rackmount installation from top to bottom is the 9...

Страница 17: ...below the UPS if the EBM is not installed in this configuration 3 Place the rails on the inside of the rack posts with the cabinet mounting flanges facing inside the rack The L Left or R Right letter...

Страница 18: ...former Refer to shutdown instructions in the appropriate 9PX UPS user s guide for your system configuration 2 Place the cabinet on a flat stable surface with the front of the cabinet facing you 3 Alig...

Страница 19: ...5 Secure the front of the cabinet to the rack with two M6x12 mm round head screws Note the position of the screws in the installation front view see Figure 6 UPS EBM 9PX Transformer or 9PX PPDM Two M...

Страница 20: ...EQUIPMENT INSTALLATION Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 14...

Страница 21: ...rent protection for the output AC circuit s is to be provided by others S For 9PXPPDM1 and 9PXTFMR5 only For pluggable equipment the socket outlet shall be installed near the equipment and shall be ea...

Страница 22: ...ing requirements S 30A circuit with short circuit and overcurrent protection S 208 240 Vac S Single phase S 50 60 Hz S Breaker must be wall mounted and readily accessible to the operator S Flexible me...

Страница 23: ...s on page 52 3 On the front cover unsnap and remove the square center cover 4 Verify that the bypass switch is in the UPS normal position S If the bypass switch is set to UPS replace the square center...

Страница 24: ...uit leaving approximately 0 5m 2 ft of exposed wire Attach a flexible metal fitting to the end of each conduit 8 On the UPS insert each conduit through a wiring access entry Strip 9 mm 0 35 of insulat...

Страница 25: ...Block Table 4 9PXPPDM2 Wiring Specifications Terminal Position 9PXPPDM2 Wire Function Terminal Wire Size Rating Tightening Torque 1 Source Input Line 1 10 16 mm2 8 6 AWG 1 8 0 22 Nm 16 2 lb in 2 Sour...

Страница 26: ...and overcurrent protection S 208 240 Vac S Single phase S 50 60 Hz S Breaker must be wall mounted and readily accessible to the operator S Flexible metal conduit recommended for ease of service and ma...

Страница 27: ...the cover and screw see Figure 12 OUTPU T OUTPU T NORMAL AC SOURCE NORMAL AC SOURCE 208V 240V SELEC T Remove Screw Punch Out Knock out Holes Normal AC Source Output Figure 12 Removing the Terminal Bl...

Страница 28: ...connections terminals 4 6 observe the following S Connect 4 and 6 line to line for 240V S Connect 5 and 6 line to neutral for 120V S Connect 4 and 5 line to neutral for 120V 10 Connect 7 output ground...

Страница 29: ...AWG 6 Output Line 2 6 AWG 7 Output Ground 6 AWG Use 6 AWG for 9PXTFMR11 90_C copper wire minimum 11 Attach the cable gland to the panel 12 Replace the terminal block cover and secure with screw 13 Co...

Страница 30: ...00 Rev 4 24 Figure 14 shows the 9PXPPDM1 block diagram To UPS Output Transformer AC Input Transformer AC Output From UPS Input Voltage Selection 30A MB L6 30R 5 20R x3 20A CB 30A L14 30R 5 20R x3 30A...

Страница 31: ...AC Output L1 L2 N 120 120 5 20R x3 20A CB 20A CB 20A CB 20A CB L1 L2 G G 5 20R x3 5 20R x3 5 20R x3 L6 30P 30A 5 20R x3 5 20R x3 Figure 15 9PXTFMR5 Block Diagram Procedure For the 9PXPPDM1 and 9PXTFMR...

Страница 32: ...pass switch is set to UPS replace the square center cover and go to Step 5 S If the bypass switch is set on Bypass instead turn the bypass switch to the UPS normal position see Figure 16 Replace the s...

Страница 33: ...UPS output voltage The L14 30 and all low voltage receptacles use the transformer and the voltage switch determines the voltage NOTE The 9PXTFMR11 does not have a voltage switch The voltage must be w...

Страница 34: ...Voltage Settings Input Voltage from UPS 9PXPPDM1 Output Voltage 208V Switch Position Default 240V Switch Position L6 30R 5 20R L14 30R L6 30R 5 20R L14 30R 200 231 115 231 115 200 100 200 100 208 240...

Страница 35: ...left side Phillips head screws that secure the front cover see Figure 17 Remove Screws 208V 2 4 0 V NORMAL BYPASS Figure 17 Remove the Front Cover Screws 3 Open the front cover from the left side see...

Страница 36: ...XTFMR5 I O Voltage Settings Input Voltage from UPS 9PXTFMR5 Output Voltage 208V Switch Position 240V Switch Position 5 20R 5 20R 200 115 100 208 120 104 220 127 110 230 133 115 240 138 120 250 144 125...

Страница 37: ...ront cover from the left side see Figure 20 208V 2 4 0 V UPS B Y P A S S Figure 20 Open the Front Cover 4 Turn the switch to the selected voltage 5 Close the front cover and secure it with the two Phi...

Страница 38: ...I O Voltage Settings for Voltage Selection Terminal Block Input Voltage from UPS 9PXTFMR11 Output Voltage 208V Setting 240V Setting HV LV HV LV 200 231 115 200 100 208 240 120 208 104 220 254 127 220...

Страница 39: ...240V SELEC T Normal AC Source Output Figure 21 Remove the Voltage Selection Terminal Block Cover 2 On the voltage selection terminal block use 6 AWG wire to connect a jumper from the middle terminal t...

Страница 40: ...VOLTAGE SELECTION Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 34...

Страница 41: ...commended upstream protection For European models also refer to the recommendations for downstream protection NOTE Before startup refer to the 9PX UPS EBM MBP user s guides for additional configuratio...

Страница 42: ...the UPS beep approximately three seconds After the UPS is turned on it conducts a self test and enters Normal mode The indicator remains on indicating that power is available to your equipment 7 Confi...

Страница 43: ...into the appropriate L1 or L2 receptacle group as illustrated in Figure 23 through Figure 28 CAUTION S Observe the appropriate load output limits when connecting for your model CIRCUI TBREAKER 120V 2...

Страница 44: ...L2 receptacle group is 22 5A Figure 24 9PXTFMR5 L2 Load Output Limits 4 5 20R 1 L14 30R CIRCUI T BREAKER 240V 30 A CIRCUI T BREAKER 240V 50A 208V 240V SELEC T OUTPU T 120V 20 A OUTPU T 120V 20 A CIRC...

Страница 45: ...tage is 240V the total output current maximum is 45 8A for either the L2 receptacle group or the L 2 terminal 9PXTFMR11 L 2 Terminal 9PXTFMR11 L2 Receptacle Group 4 5 20R 1 L14 30R 1 L14 30R Figure 26...

Страница 46: ...utput Limits System Configuration Connections This section provides illustrations of 9PX PPDM and 9PX Transformer system configuration connections NOTE The installation diagrams in this section depict...

Страница 47: ...cted to UPS Output Connector UPS 9PXTFMR5 Figure 29 9PXTFMR5 with 9PX5000 or 9PX6000 UPS Kits 9PX5KTF5 and 9PX6KTF5 9PX PPDM Connected to AC Source Input Power Input from 9PX PPDM Connected to UPS Out...

Страница 48: ...ed to UPS Output Connector Figure 31 9PXPPDM2 with 9PX5000 or 9PX6000 UPS Kits 9PX5KP2 and 9PX6KP2 MBP Connected to AC Source Input Power From MBP UPS Input Connection to UPS Normal AC Source Connecti...

Страница 49: ...Connected to AC Source Input Power Load Output If Terminal Block Wired Load Output If Plugged into Receptacles Output from UPS Connected to 9PX Transformer Normal AC Source Input Connector EBM 9PXTFMR...

Страница 50: ...STARTUP Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 44...

Страница 51: ...eature is resident on the 9PXPPDM1 and 9PXPPDM2 models NOTE You can assemble a system configuration that provides maintenance bypass by adding a 9PX Maintenance Bypass MBP See Figure 32 on page 42 for...

Страница 52: ...ble from the UPS Disconnect the 9PX PPDM input and output cords from the UPS see System Configuration Connections on page 40 for connection illustrations 8 Remove the UPS Return to Normal UPS Protecti...

Страница 53: ...t voltage through the front panel refer to the UPS user s guide 6 On the 9PX PPDM front cover unsnap and remove the square center cover 7 Turn the bypass switch on the 9PX PPDM to the UPS normal posit...

Страница 54: ...MAINTENANCE BYPASS Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 48...

Страница 55: ...condensing Altitude 10 derating over 1000m The altitude shall not exceed 3000m Dimensions WxDxH 440 645 130 mm 17 3 25 4 5 1 440 645 130 mm 17 3 25 4 5 1 440 685 130 mm 17 3 27 0 5 1 440 700 130 mm 17...

Страница 56: ...Output Voltage Efficiency Voltage Adjustable Frequency Range Output Protection 9PXTFMR5 5000 VA 5000W 120V 2 isolated 92 Linear Load 4 60 Hz 3 Hz 1 UL 489 type 30A double pole CB 4 UL 489 type 20A CB...

Страница 57: ...tegories C2 CISPR22 Class A FCC Part 15 Class A Table 15 Power Connections Model Input Connection Output Outlets 9PXTFMR5 1 L6 30P power cord 0 9m 2 3 ft 18 5 20R 9PXPPDM1 1 L6 30P power cord 0 9m 2 3...

Страница 58: ...120V 20 A MAIN CIRCUI T BREAKER 240V 30 A AC INPU T CIRCUI T BREAKER 120V 20 A CIRCUI T BREAKER 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A OUTP...

Страница 59: ...DM2 CIRCUIT BREAKER 240V 30 A OUTPUT NORMAL AC SOURCE CIRCUIT BREAKER 240V 50A 208V 240V SELECT OUTPUT 120V 20 A OUTPUT 120V 20 A CIRCUIT BREAKER 240V 20 A CIRCUIT BREAKER 240V 20 A OUTPUT 120 240V 30...

Страница 60: ...Output Receptacle 6 5 20R Output Receptacles 1 Main Circuit Breaker One 240V 30A 2 Output Circuit Breakers Two 120V 20A AC Source CIRCUI T BREAKER 120V 20 A OUTPU T 120V 20 A OUTPU T 120V 20 A CIRCUI...

Страница 61: ...d behind the UPS front cover S Version number if available S Date of failure or problem S Symptoms of failure or problem S Customer return address and contact information If repair is required you wil...

Страница 62: ...SERVICE AND SUPPORT Eaton 9PXTFMR5 9PXPPDM2 9PXTFMR11 and 9PXPPDM1 User s Guide S P 164000200 Rev 4 56...

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