InsulGard System Installation and Start Up Guideline
31
Appendix 2. Installation / Commissioning Report
(To fill out below tables you can copy this appendix to word file.)
Write down name of the object and InsulGard s/n.
Table 1
Check power voltage for the monitor.
For panel mount IG switch the breaker on (fuse out).
Check power connections on DIN Rail terminal strip for enclosure and panel mount monitors. For door mount
monitors check power on corresponding fuse block.
Contacts are different for InsulGards of different versions
– consult the appropriate winding diagram as needed.
Circuit
Voltage between contacts
Result
Remark
Ground
External Ground & Din-Rail terminal
1 and 2
0
Neutral
Din-Rail terminal 2 & 3
0
Line
Din-Rail terminal 3 & Fuse input
115/230 VAC +-10%
Note: If insulating transformer was utilized for power supply, check voltage between Line and Neutral only.
Table 2
Check Temperature and Load (for motors only) sensors.
Auxiliary sensor
Resistance between
contacts
Result
Remark
Temperature
RTD 100 Ohm
1 & 2
<=2 Ohm
2 & 3
100-130 Ohm
Current sensor
6 & 5
30-50 Ohm
Table 3 (For Rotating Machine applications only)
Integrity of RTD temperature metering circuits could be verified on contacts on right side of an RTD-6 board before
the wires from temperature measuring device will be reconnected to the board:
a. resistance between contacts 2 and 3 for each RTD should be less than 2 Ohm;
b. resistance between contacts 1 and 2 or 3 should be ~100-130 Ohm for platinum RTDs and ~10-15 Ohm for
copper RTDs;
c. resistance between RTD shield contact 4 and any of the contacts 1 , 2, 3 should be >150kOhm.
Write results down in the table below.
Motor Winding
RTD #
Stator Slot #
RTD-6-PD
Input #
Resistance between contacts #
1 & 2
2 & 3
2 & 4
1
2
3
4
5
6