Battery Installation
Copyright © 2011 Eaton Corporation. All Rights Reserved.
IPN 997-00012-82B May 2011
29
Connecting the Batteries
Only terminate battery cables and interconnecting bars after confirming that the
termination will not create a short circuit.
Always use insulated tools.
Always tighten battery terminal bolts according to the battery manufacturer’s specification.
Failing to do so can cause erratic battery performance, possible damage to the batteries,
and/or personal injury.
Do not place tools, loose cables, or metal objects (such as interconnecting bars) on top of
batteries.
Do not drop tools, loose cables, or metal objects onto intercell connections or terminals of
opposite polarity.
Check that loose cables cannot make contact with other cables or terminals which may be
live.
Install the Batteries
Installation procedure
Step 1 - Check all battery circuit breakers are switched off
The battery circuit breakers are located on the battery shelves (200A, 2-pole for 48V
or 100A, 1-pole for 24V systems).
The battery circuit breakers provide an alarm signal when switched off.
Step 2 - Inspect battery shelves and prepare cables
1
Remove the battery shelf front panel.
2
Check the battery shelves are clean and clear of obstruction.
Step 3 - Fit the batteries
48V batteries use one shelf per battery string. 24V batteries use one shelf for two
battery strings.
Use suitable lifting equipment and follow all applicable health and safety regulations.
