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Operating Instructions

Model

PP15V120Y3

PP15H120Y3

PP20H120V3

PP25H120V3

Description

15 Hp

Three Phase

15 Hp

Three Phase

20 Hp

Three Phase

25 Hp

Three Phase

SCFM @ 175 psi

52.0

68.0

89.0

Max PSI

175

Motor HP

15 Hp

20 Hp

25 Hp

Motor RPM

1750

Voltage

208/230/460/575

Tank Size

120 Gallon

Vertical

120 Gallon

Horizontal

120 Gallon

Horizontal

120 Gallon

Horizontal

Pump Model

APP3Y2062T

APP4V2598T

Pump RPM

640

740

Noise DB(A)

Outlet Connection

NPT 1”

NPT 2”

Dimensions

33 x 24 x 73

79 x 32 x 62

72 x 30 x 51

Weight (lbs.)

1410

1500

1703

Shipping Weight

1512

1609

1810

Polar Air Electric Operated, Two-Stage, 15-25 Hp Piston Air Compressors

Unit configuration and appearance varies by model.

Callouts are for general identification.

Description

L•W•H

(inches)

Содержание POLAR AIR P01PSXXP10V120V208X

Страница 1: ...Polar Air Electric Operated Piston Compressors 1...

Страница 2: ...rators and maintenance persons are responsible for maintaining safety All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while e...

Страница 3: ...230V 208 230 460 575 208 230 460 575 Pump Model APP2I0524T APP4V1043T APP3Y1544T APP4V1043T APP3Y1544T Pump RPM 650 640 600 640 600 Noise DB A 73 73 76 73 76 Outlet Connection NPT 3 4 NPT 3 4 NPT 1 N...

Страница 4: ...nk Size 120 Gallon Vertical 120 Gallon Horizontal 120 Gallon Horizontal 120 Gallon Horizontal Pump Model APP3Y2062T APP3Y2062T APP4V2598T APP4V2598T Pump RPM 640 640 640 740 Noise DB A 76 76 78 79 Out...

Страница 5: ...condition is corrected 3 Install use and operate the compressor only in full compliance with all pertinent OSHA regulations and all applicable Federal State Local codes standards and regulations 4 NE...

Страница 6: ...ressor and its controls comply with all applicable OSHA Federal State and Local regulations codes and standards relating to personal protective equipment This includes respiratory protective equipment...

Страница 7: ...to lifting feature 2 Make sure lifting points are in good condition and tighten any loose nuts or bolts before lifting 3 Use provided lifting feature or appropriate sling A sling must be used when mov...

Страница 8: ...motor is recommended Check nameplate for motor type 6 Insulate cold water or other low temperature pipes that pass overhead to avoid condensation dripping on compressor which could cause rust and or...

Страница 9: ...ns See figure 2 Refer to figure 3 for recommended closed loop installation 5 Make sure any tube pipe or hose connected to the unit can withstand operating temperatures and retain pressure 6 Never use...

Страница 10: ...ions of compressed air systems determine total length of system and select correct pipe size Make sure underground lines are buried below frost line and avoid areas where condensation could build up a...

Страница 11: ...reaker NFB according to kW output of compressor 3 Ensure incoming service has adequate ampere rating 4 Ensure supply line has the same electrical characteristics voltage cycles and phase as the electr...

Страница 12: ...tall power leads into terminals opposite motor wires Ensure power supply and internal wiring is adequate according to voltage and frequency stated on motor nameplate and starter Voltage should not var...

Страница 13: ...ower leads 1 Make sure all operators receive product training read and understand all instructions Three Phase Motors See figure 7 WARNING Ensure wiring is installed according to voltage required for...

Страница 14: ...ody parts and clothing away from couplings flywheel and other moving parts of the equipment 11 DO NOT use air tools that are rated below the maximum rating of the compressor Select air tools air hoses...

Страница 15: ...e figure 9 Stop continuous run feature by closing valve so compressor will start and stop according to pressure switch Always make sure main power is off before touching belts or other moving parts of...

Страница 16: ...sor 6 DO NOT leave compressor unattended with exposed electrical components Be sure to tag and disconnect all power if temporary absence is necessary 1 Proper belt tension is determined by pressing on...

Страница 17: ...pe oil Change oil every 90 days or if oil becomes milky Check proper operation of safety valve before each use Refer to figure 12 If valve does not open manually replace immediately Discharge pressure...

Страница 18: ...Check CFM requirements change tool or use compressor with higher air output 4 Remove valves from cylinder head repair or replace as necessary 5 Check power supply rewire as necessary 1 Keep duty cycle...

Страница 19: ...EE FROM DEFECTS IN MATERIAL WORKMANSHIP AND PARTS FOR 5 YEARS FOR THE COMPRESSOR PUMP AND 2 YEARS ON THE REMAINDER OF THE UNIT FROM THE DATE OF PURCHASE The UNIT also carries a 1 year labor warranty E...

Страница 20: ...nts and property damage while equipment is in operation Keep these instructions for reference AMNU000001 0810 Operating Instructions Model Specification Charts 2 Safety Information 3 Tag Definitions 3...

Страница 21: ...ches Model APP3Y0521T APP2I0524T APP3Y0732T APP4V1043T APP3Y1544T APP3Y2062T APP4V2598T Description 5HP 3cyl 5HP 2cyl 7 5HP 10HP 15HP 20HP 25HP CFM Displacement 21 24 32 43 44 62 98 CFM Pressure 100 p...

Страница 22: ...o use this compressor pump Failure to follow the instructions procedures and safety precautions in this manual can result in accidents and injuries 2 NEVER start or operate the compressor pump under u...

Страница 23: ...lit area Be sure installation area can maintain a temperature range between 35 110 F 2 Insulate cold water or other low temperature pipes that pass overhead to avoid condensation dripping on compresso...

Страница 24: ...e size and rated CFM Select appropriate valves accordingly in accordance with the manufacturer s recommendations 1 Place tank feet on 1 4 thick rubber pads Thicker padding will increase vibration and...

Страница 25: ...system to minimize noise vibration unit damage and pump wear Pulley Size Chart Pulley size in inches Pump Model No Electric Motor Hp 1750 RPM 4 Pole Motor 3450 RPM 2 Pole Motor Gas Engine Hp Gas Engi...

Страница 26: ...ound lines are buried Be sure to find and repair all leaks before using compressor Never install a shut off valve such as a glove or gate valve between the pump discharge and the air tank unless a saf...

Страница 27: ...hut off compressor and allow it to cool Keep sparks flames and other ignition sources away and DO NOT permit smoking in the vicinity 9 Stop compressor and disconnect power if a hazardous condition ari...

Страница 28: ...4 3 Push power switch to make sure system is working 4 Ensure motor rotation is correct Refer to unit operating instructions if necessary 1 Make sure repairs are done in a clean dry well lighted and...

Страница 29: ...il every 90 days or if oil becomes milky High humidity and excessive temperature changes can cause moisture to form in the pump This moisture will cause oil to break down and become milky Be sure to c...

Страница 30: ...3 Check CFM requirements change tool or use compressor with higher air output 4 Remove valves from cylinder head repair or replace as necessary 5 Check power supply rewire as necessary 1 Keep duty cyc...

Страница 31: ...erein will void this warranty Exclusions include service such as OIL CHANGES FILTER REPLACEMENTS GASKET TIGHTENING TO CORRECT OIL SEEPAGE or DRIVE BELT TIGHTENING and VALVE CLEANING and are not covere...

Страница 32: ......

Страница 33: ...o appreciable quantities of water oil dirt acid or alkaline fumes the motor must be of special construction to avoid rapid deterioration i e TEFC Unless base is exactly level shims will probably be re...

Страница 34: ...werdemand The compressors are equipped with intake filters requiring no piping If it is necessary to pipe intake to the outdoors see Paragraph 3 Location A flexible connector should be used between co...

Страница 35: ...the same time Copper tubing that runs across the cylinder heads will not be hooked up This is for the continuous run You must have a pilot valve to utilize the continuous run feature Operation and Car...

Страница 36: ...Compressor too small for equipment being operated Check air requirements and add to compressor capacity consultdealer D Leaking head valves Remove hold down covers and remove valves for examination R...

Страница 37: ...and VALVE CLEANING are not covered under warranty Warranty shall be void under the following conditions Failure to routinely change oil and to maintain a clean filter Exceeding 65 duty cycle resulting...

Страница 38: ...APP3Y1544T EC 15T MAINTENANCE SCHEDULE LOG Unit Model Number Serial Number Compressor Model Number Compressor Serial Number Date Purchased DATE DESCRIPTION OF MAINTENANCE PROVIDED 7...

Страница 39: ......

Страница 40: ......

Страница 41: ...2 33 GASKET084 CYLINDER GASKET PCS 3 Item Part No Part Description UNIT QTY 34 WASHER010 LOCK WASHER 12MM PCS 12 35 BOLT024 BOLT HEX M12 1 75 30MM PCS 12 36 CYLINDER15 CYLINDER LP PCS 2 37 GASKET029...

Страница 42: ...ING010 UNLOADING PLUNGER ORING HP PCS 1 79 PLUNGER007 UNLOADING PLUNGER HP PCS 1 80 STOPPER006 INTAKE VALVE COVER STOPPER HP PCS 1 81 STOPPER005 EXH VALVE COVER STOPPER HP PCS 1 82 TEE005 UNLOADING TE...

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