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Eastey TT Series Скачать руководство пользователя страница 19

Adjustments   19 

Advanced Speed and Control Function Adjustment 

 
The following illustration shows the D.C. control board housed in the accumulation table 
control  box.  Characteristics of motor motion, such as maximum and minimum motor 
speed, motor acceleration and deceleration time,  and current load and motor internal 
resistance compensation  are  fine-tuned by adjusting  trim-potentiometers (trimpots) on 
this board. 
 

Detail of KBMD-240D Multi-Drive™ Controller Board Showing Locations of Trim Pots 

 

 

For more information refer to the 

KBMD-240D Multi-Drive™  DC Motor  Speed Control Installation and 

Operation Manual

 (provided by the D.C. board manufacturer). 

 
Trimpots on the  internal  multi-drive  controller board  have  been factory adjusted to 
provide near-optimum motor regulation  when using the control box speed and 
directional controls under normal operation. More specific information about the trimpots 
and adjustment is provided beginning on the following page. Refer to the figure above 
for location of trimpots. 
 

Note: 

Do not attempt to change the setting of the trimpots unless 
absolutely necessary since they are factory adjusted to near 
optimum settings. Instructions in this section assume the 
proper Plug-In Horsepower Resistor

®

  is installed for the 

particular motor and input voltage being used.  

 

MIN

MAX

P1

P3

I2

CL

IR

L2

J1

F+

DECEL

ACCEL

2

3

0

115

I1

P2

T

p

L1

R

H

or

s

ep

o

w

e

r

T

90
1

8

0

P

W

R

O

N

A

−

B

J2

CL

Yellow

P

lug

−I

n

Re

si

st

o

r

 

Brown

A+

F-

 

 

Содержание TT Series

Страница 1: ...TT Eastey TT Series Rotary Accumulation Tables User Guide TT36 TT48 ...

Страница 2: ......

Страница 3: ... A Copyright and Trademarks Copyright 2018 Eastey Enterprises All rights reserved All trademarks and brand names are the property of their respective owners Eastey Enterprises Inc 7041 Boone Ave N Brooklyn Park MN 55428 Phone 763 428 4846 Fax 763 795 8867 1 800 835 9344 www eastey com TT36 TT48 ...

Страница 4: ......

Страница 5: ... Control Box 15 Adjustments 17 Machine Base Height and Leveling Adjustment 17 Sidewall Height Adjustment 17 Turntable Leveling Adjustment 18 Advanced Speed and Control Function Adjustment 19 Maintenance 23 Preventative Maintenance 23 Cleaning the Table Top Surface and Sidewall 23 Troubleshooting 24 Parts List 27 Accumulation Table TT36 TT48 27 Appendix A Electrical Schematic 29 Warranty Statement ...

Страница 6: ......

Страница 7: ...red in these areas Do not attempt to open or work on the electrical box junction boxes or other electrical components of the unit without first disconnecting power to the machine Electrical shock hazard exists if power is not disconnected Do not by pass any factory designed safety features such as guards interlocks switches etc Do not place hands or body inside the confines of the machine unless a...

Страница 8: ...components Only a trained technician can uncover the electrical panel box Cut or shear hazard Do not place your hands or any object into the area under the rotating turntable near the vertical sidewall support brackets Shut down the machine before performing maintenance Pinch or crush hazard Do not place your hands or any object under the rotating turntable near tabletop support wheels Shut down t...

Страница 9: ... 1 cm 260 lbs 118 kg TT48 48 in 122 cm 12 57 ft 1 168 m 27 9 in to 36 in 70 9 cm to 91 5 cm 30 9 in to 39 in 78 5 cm to 99 1 cm 30 1 in 76 5 cm 28 in 71 1 cm 340 lbs 154 kg Rotating Turntable Surface Available in 3 Foot Diameter 7 07 ft and 4 Foot Diameter 12 57 ft Capacity 5 Inch 12 7 cm Adjustable Height Circumferential Stationary Sidewall Control Box With Reversible Variable Speed Control Durab...

Страница 10: ...olutions per minute Electrical Requirements 115V or 220V 5A single phase with ground Standard features Large 36 inch or 48 inch diameter turntable tub with adjustable 5 inch deep sidewall Easy to clean stainless steel tub Variable speed drive Dual direction drive for clockwise or counter clockwise operation Smooth consistent turntable speed Adjustable leveling feet or optional casters Single plug ...

Страница 11: ... in to 36 0 in DC Motor Speed Control ON FWD BRK OFF REV Allow Motor to Stop before Reversing 30 9 in to 39 in 28 0 in 30 1 in Table Height Overall Height Base Width Base Length Ø 93 5 cm or Ø 124 cm Ø 36 in or Ø 48 in Table Nominal Diameter Ø 91 4 cm or Ø 122 cm 70 9 cm to 91 4 cm 78 5 cm to 99 1 cm 71 1 cm 76 5 cm ...

Страница 12: ...alled at the factory and the accumulation table is delivered with the casters installed Height Adjustment Each leg of the accumulation table is a threaded leveling leg Thread locking compound is used to secure the feet or optional casters to the leveling leg To adjust the leg height twist to thread the leg into or out of the accumulation table base to adjust each leg up or down Move the accumulati...

Страница 13: ...ackaging line Customized inlet and or outlet options may be installed in lieu of the standard circumferential sidewall Proper alignment with machinery feeding into the accumulation table as well as downstream equipment receiving product from the accumulation table must be taken into consideration when determining the location and position and installing the accumulation table The accumulation tabl...

Страница 14: ...op Select the direction in which the table will rotate using the Directional Selection CAUTION When changing the direction of tabletop rotation turn the speed down to zero minimum and set the Directional Selection switch to the center BRK position and allow the tabletop to come to a full stop before selecting the opposite direction Gradually increase the rotation speed using the Speed Control Dial...

Страница 15: ...up position Switch the power on by flipping the lever up switch the power off by flipping the lever down Power Indicator Light Illuminates when power is On is unlit when power is Off Directional Selection Switch This is a three position FWD BRK REV toggle switch to set the rotation direction in forward or reverse Always decrease speed and set the toggle to the center BRK setting and allow the tabl...

Страница 16: ...ercentage from minimum 0 to maximum 100 available speed and are otherwise arbitrary and likely will not correspond to any specific units of angular velocity To stop the accumulation table turn the Speed Control Dial to minimum setting 0 and toggle the Directional Selection Switch to BRK The accumulation table will slow down and stop Turn the Power Switch to the Off position to turn off power ...

Страница 17: ...e When adjusting height to raise or lower the accumulation table base place a level across flat continuous surfaces at the top of the turntable base and adjust the base to be level in both directions Sidewall Height Adjustment Support angles at each corner of the accumulation table are slotted to allow height adjustment of the sidewall To adjust the sidewall height loosen the nuts and washers on t...

Страница 18: ...excessive vibration or wobble in operation To adjust each wheel first loosen the jam nut where it attaches to the base bracket Turn the caster stud to adjust upward or downward as required then re tighten jam nut to secure height Turntable disk support wheels Jam Nut Base Bracket Sidewall and Turntable Disk Shown Removed For Illustration Jam Nut Base Bracket Sidewall Corner Support Angle 4 Height ...

Страница 19: ...by the D C board manufacturer Trimpots on the internal multi drive controller board have been factory adjusted to provide near optimum motor regulation when using the control box speed and directional controls under normal operation More specific information about the trimpots and adjustment is provided beginning on the following page Refer to the figure above for location of trimpots Note Do not ...

Страница 20: ...bottom edge of the board on the left Current Limiting and Internal Resistance trimpots are labeled CL and IR and are located near the bottom edge on the right Refer to the figure on the previous page for location of trimpots Maximum Speed Trimpot MAX The MAX trimpot sets the maximum speed of the motor when the main speed dial potentiometer is set to fully clockwise To decrease the maximum speed ad...

Страница 21: ...terclockwise Deceleration Trimpot DECEL The DECEL trimpot controls the amount of ramp down time when the main speed dial potentiometer is adjusted to a lower speed The DECEL trimpot has been factory set to two 2 seconds which is the amount of time it will take for the motor to decelerate from full speed to zero speed To increase the deceleration time adjust the DECEL trimpot clockwise To decrease ...

Страница 22: ...lace to cover the controller box and re use the two 2 6 32 screws to fasten the front cover in place to the control box To Recalibrate the IR Compensation IR Trimpot 1 Set the IR trimpot to approximately 25 of rotation 2 Run the motor with no load at approximately 1 3 speed and record the RPMs 3 Run the motor with the maximum load and adjust the IR trimpot so that the motor speed under load is equ...

Страница 23: ...nder the turntable Clean the turntable support wheels and remove any accretion and lubricate wheel bearings if necessary Repair or replace worn or damaged wheels as necessary and adjust to level See instructions for Turntable Leveling Adjustment in the Adjustments section of this User Guide Check that you are able to vary the rotational speed If not refer to the Adjustments section of this User Gu...

Страница 24: ...fer to the KBMM Installation and Operation Manual provided by the D C board manufacturer MIN Dual Voltage Switch Red Black Red 230 White White Potentiometer Violet Orange Main Speed MAX P1 P3 Pilot Light Black White Black White White Blue Blue On Off AC Line Switch Red I2 CL IR L2 J1 F DECEL ACCEL 230 115 I1 P2 Fuse Motor Armature T Speed Control Red L1 Blue R Horsepower T 90 180 PWR ON A B J2 CL ...

Страница 25: ...REV 2 Turn knob clockwise to start motor 3 Check for defective motor worn brushes etc Replace motor 4 Install proper plug in Horsepower Resistor 5 Replace fuse with fuse of proper value 3 Motor hums or runs at very low speed with speed control knob turned up to a high speed setting or motor slows down substantially when load is applied 1 Low voltage 2 Overload condition control in current limit mo...

Страница 26: ... Recheck line voltage and set Dual Voltage Switch to proper position 115 or 230 5 Motor continues to run when speed control knob is set to zero 0 1 Minimum speed trim pot not set to full counter clockwise position 2 IR comp trim pot set too high 1 Readjust minimum speed trim pot 2 Lower IR comp trim pot setting 6 Motor runs in wrong direction Motor is reversible and direction of rotation is determ...

Страница 27: ...antity TT36 TT48 1 5001207 Caster Heavy Duty Locking standard 1 1 2 ESC00562 Sprocket 40B18 1 Inch Bore 1 1 3 ESC00574 Bearing 1 inch Bore Flanged 2 2 4 ET820021 Bearing 1 inch Bore Flanged 1 1 5 TT000001 Top Mount Plate 1 1 6 TT000002 Drive Shaft 1 1 18 13 16 12 14 17 6 5 4 8 2 3 10 11 15 9 7 ...

Страница 28: ... 1 12 TT000550 DC Gear Motor 14 RPM 1 1 13 TT000551 Threaded Tube Insert 4 4 14 TT000552 Leveling Feet 4 4 15 TT000560 Wheel Assembly Turntable Support Inverted Caster 4 4 16 TT000561 DC Control Box With Forward Brake Reverse Switch 1 1 17 TT360001 Table Top Plate 36 inch Diameter 1 17 TT480001 Table Top Plate 48 inch Diameter 1 18 TT360002 Sidewall Circumferential 36 inch Diameter 1 18 TT480002 S...

Страница 29: ...age Switch Red Black Red 230 White White Potentiometer Violet Orange Main Speed MAX P1 P3 Pilot Light Black White Black White White Blue Blue On Off AC Line Switch Red I2 CL IR L2 J1 F DECEL ACCEL 230 115 I1 P2 Fuse Motor Armature T Speed Control Red L1 Blue R Horsepower T 90 180 PWR ON A B J2 CL Yellow Plug In Resistor AC Line Input Fuse Brown A F White Chassis Terminal Block with Finger Safe Cov...

Страница 30: ...eration Manual provided by the D C board manufacturer Switch Terminal Designations Switch Connections Black Black Black PC Board Terminals Gray Gray Gray Gray Black Red Red Red Red Red Join with Black wire from PC board terminalA Use Wire Nut To Terminal BlockA To Terminal BlockA To PC Board Terminal I2 Join with Red Wire fromArmature Fuse Use Wire Nut Wire Nut Wire Nut To PC Board Terminal I1 Bra...

Страница 31: ...ey pays return shipping charges for least costly method If expedited shipping is desired customer must furnish his shipping account and shipping fees will be charged to that account Warranty Verification If you conclude that a product may be defective and may be covered by warranty obtain a Return Material Authorization number by calling our technical support number toll free at 1 800 835 9344 or ...

Страница 32: ...AL PURPOSE IN NO EVENT WILL EASTEY ENTERPRISES INC BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL INDIRECT OR SIMILAR DAMAGES INCLUDING LOST PROFIT OR LOST OPPORTUNITIES OF ANY TYPE ARISING OUT OF THE USE OR INABILITY TO USE THESE PRODUCTS EVEN IF EASTEY ENTERPRISES INC HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES ...

Страница 33: ...ies Rotary Accumulation Table please contact Eastey Technical Service at one of the numbers listed below Toll Free Phone 800 835 9344 Phone 763 428 4846 Fax 763 795 8867 E mail info eastey com Web www eastey com Thanks again for your purchase of Eastey products We are pleased to be a part of your packaging needs ...

Страница 34: ......

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