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E-MAG 200-6XC Series, Инструкция по установке и эксплуатации

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9 

 

OFF position connects the E-MAG kill wire (p-lead) to ground.  The ON position un-grounds the 
kill wire. 

Note:  All other connections from previous installations (tach, shower of sparks, etc.) 

must be removed from kill switch wiring.

 

 

LED and Tone Signals

 

1) 

RED LED

 

indicates CAUTION

.  When ignition 

is powered ON and kill switch is ON the unit is 
capable of firing plugs (“HOT”).   
a)  Steady RED indicates Variable Mode HOT. 
b)  Blinking RED indicates Fixed Mode HOT.  

2)  Other LED colors are enabled by turning kill 

switch to OFF (ground p-lead).  Plug firing is 
blocked when displaying other colors.   
a)  Background color is GREEN. 
b)  Setpoints: 

i) 

YELLOW* 

(with tone) signals ignition TC 

setpoint.

 

 

ii) 

BLUE 

signals MIN setpoint, the lower end of the firing range in Variable Mode or the 

fixed firing position in Fixed Mode.   

iii) 

WHITE 

signals MAX setpoint, the upper end of the Variable Mode firing range.  

3)  Tone will sound at: 

a)  The stored ignition TC position (with YELLOW LED).  
b)  Ignition 20 and 25-degree positions. Tones are for the sole purpose of helping installers 

locate their chosen MIN and MAX setpoints.  After setting TC, these tones will flag the 20 
and 25-degree positions 

– see Fig A.  Other positions (18, 22, 35, etc.), if needed, can be 

interpolated from these fixed reference locations. 

*  YELLOW is a composite color where LED elements produce a dull and slight shimmering yellow 
effect.   

Engine Attachment

 

First, verify the clamps you have are suitable for the E-MAG flange.  E-

MAG flange is 0.19” thick - 

not suitable for 

0.31” clamps. 

1)  Two studs, one above and one below each ignition station.  
2)  Mounting clamps fit over each stud to secure the ignition flange (and fiber gasket) to the case.  

Alternately tighten upper and lower clamp (nuts) to 17 ft/lb. 

Note: Some Continental

™/Bendix 

style clamps (#535847) have a shallow reach that will not provide suitable contact surface.  
Continental

™ clamp #630535 (not stocked by E-MAG) have a longer reach.

 

 

FIX/MIN (blue) 

Background 
LED color is 
GREEN

. 

 

 

MAX (white)

 

Orientation will flip for 
installations rotating in 
opposite direction 
(DIR). 

 

Fig A 

TC (yellow/tone) 

Tone Positions: 

Tone with yellow 
LED at TC. 

 

Tone (no LED) at 20 
and 25-degrees, 
serving as a general 
position reference.

 

Содержание 200-6XC Series

Страница 1: ...Product Documentation Instruction Set for Continental Styled 6 Cylinder EXPERIMENTAL Engines Series 200 6XC Installation and Operating Guide V 200 6XC 043 Continental Style...

Страница 2: ...ignition operation Nothing stated by E MAG in this manual its employees owners agents representatives or affiliates should be construed as overriding or invalidating the engine manufacturer s instruct...

Страница 3: ...CYLINDER ASSIGNMENTS 10 AUTO PLUGS AND ADAPTERS 10 MANIFOLD PRESSURE MAP 11 SETPOINTS 12 SET IGNITION TIMING 12 PULL THRU TEST 15 TUNING MAX 16 OPERATING NOTES 18 MAINTENANCE 19 WIRING DIAGRAM 21 APPE...

Страница 4: ...ir of cylinders 1 2 3 4 5 6 constitutes a separate high voltage loop ID Date Summary of Principal Changes V 200 6X 31 5 25 19 Initial Product Release disregard all previous materials Note This ignitio...

Страница 5: ...have a longer reach and proper thickness see Appendix 4 Fittings needed to connect ignition manifold pressure to your induction system The included ignition side MAP tubing and fittings can be replac...

Страница 6: ...fig Button while you turn bus power ON Continue the hold for six seconds until LED turns BLUE then release LED will start blinking BLUE GREEN to confirm you re in TC Locator mode where the following p...

Страница 7: ...ntrol Plug then turn bus power ON then press hold the button while you re connect the Control Plug i e turn bus power ON Note 3 While checking MIN and MAX setpoints you will notice the ignition soundi...

Страница 8: ...t panel ground 20 AWG c Pins C and D Pig Tail white and green stow for future use 22 AWG d Pin E Pig Tail yellow wire connects to your cockpit kill switch p lead ignition ON OFF To turn ignition OFF g...

Страница 9: ...er dips during startup and inhibit ignition operation when cranking Typical in RV10s some canards and others Setup and Control Switches 1 Configuration Button Button is located beneath a black plastic...

Страница 10: ...Tones are for the sole purpose of helping installers locate their chosen MIN and MAX setpoints After setting TC these tones will flag the 20 and 25 degree positions see Fig A Other positions 18 22 35...

Страница 11: ...far side Note 4 If using strap Adel clamps to secure plug leads make sure the clamps are properly sized Reusing clamps for smaller size previous wire may be too tight and crush compromise the internal...

Страница 12: ...you torque the adapters directly stress will be focused underneath the adapter head and it can fail during installation Such failures are not covered under warranty Use anti seize sparingly on the ou...

Страница 13: ...the installation process i e if it s wrong the system will catch it later Note 1 Anytime you move a TC MIN or MAX setpoint reconfirm the stored setpoint positions of all three Some changes will resto...

Страница 14: ...the LED will switch to GREEN with a periodic BLUE pulse iii Slowly rotate prop in the other direction until the piston gently contacts the stop second stop Quick press the Button and the LED will swit...

Страница 15: ...ction Correct by changing ignition DIR Change DIR Firmware V52 and after Position ignition at TC YELLOW LED with tone then press and hold Button for 6 or more seconds The LED will flash red during the...

Страница 16: ...es at the forward section of the electronics box shaped compartment Electrical System Condition E MAG s power dip protection helps guard against severe voltage drops that occur when the starter motor...

Страница 17: ...of a multi strike sequence Note3 Due to the variety of engine and ignition configurations it may be necessary to swap the plug wire to cylinder Banks B and C assignments to achieve proper firing per t...

Страница 18: ...degree default will offer little additional benefit The underlying advance table itself initial release models is limited to 9 degrees The ignition may reject attempts to set MAX past this point 2 Res...

Страница 19: ...ackfire or a kick back which is different Wasted side firing is remedied by adjusting your starting procedure to reduce excess fuel To reduce the risk of both flooding and wasted side firing we recomm...

Страница 20: ...ime d Repeat Cut Out test on the other ignition and then with both ignitions Note 1 The Cut Out test marks the low speed boundary of the entire system not just the ignition when the ignition is self p...

Страница 21: ...plugs per instructions When re installing auto style plugs with auto plug adapters review plug adapter installation guidelines Ref Appendix 1 6 Remove ignition and examine shaft for bearing play disas...

Страница 22: ...ad kill switch C D not used Cockpit Circuit Breaker Alternator Test Switch Can Be Combined A F B D E C Bus 14v to 28v Control plug cable end left Solder cup pins on back of standard control plug Pin o...

Страница 23: ...est switch can be configured several ways and is largely a matter of installer operator preference 1 If using switchable circuit breakers vs fuses the breaker itself can be used as a power test switch...

Страница 24: ...directly see below IMPORTANT Remember to FIRST install spark plug in the adapter fully seated and finger tight THEN insert the combined plug adapter assembly in the engine and tighten to 18 ft lb stan...

Страница 25: ...2 24 or 48 volt systems a Minimum 9 volts b Maximum 58 volts c Current draw from bus i less than 0 5 amp normal operating conditions ii less than 1 0 amp maximum draw with no op internal alternator 2...

Страница 26: ...tions 1 8 barb fitting 10 32 female and 1 8 NPT female a 1 8 hose barb can be used with the 1 8 ID tubing provided or it can be removed to access i 10 32 female thread fitting that can be removed to a...

Страница 27: ...and proper thickness 4 Mode Switch kit controls 1 or 2 model 200 ignitions The mode switch includes two 1K resistors with integrated color coded wiring Mode Switch is optional for normally aspirated...

Страница 28: ...ignition firing all the upper plugs and the other ignition firing all the lower plugs Organizing leads Because plugs in each Bank fire simultaneously the coil attachments within each Bank are intercha...

Страница 29: ...you have at least 1 8 of plug wire past the terminal ears Final Crimp Crimp the terminal using the W Crimp Station on the Tool Position the ears so they feed toward the side with the W point The ears...

Страница 30: ...e provided by E MAG If not properly secured the leads can come lose which risks interrupting ignition operation and can damage the ignition coil NEVER operate the ignition fire plugs without ALL high...

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