PPL 200PPL 220
PPL 180PPL 460
re
v 1.2
06/18
HIGH PRESSURE PIPE CLEANING UNITS
USER MANUAL
Download PDF version from www.Dynaset.com/manuals Keycode: GLKCWR
Страница 1: ...PPL 200 PPL 220 PPL 180 PPL 460 rev 1 2 06 18 HIGH PRESSURE PIPE CLEANING UNITS USER MANUAL Download PDF version from www Dynaset com manuals Keycode GLKCWR...
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Страница 3: ...u to take the full advance of the technical features avaible in your equipment Please contact us for any feedback you might have on our products Your feedback is important to us for improving our prod...
Страница 4: ...PMENT 13 2 3 OPERATING SAFETY 14 2 4 MAINTENANCE SAFETY 14 2 5 WARNING LABELS 15 3 OPERATING PRINCIPLES 17 3 1 OPERATING DESCRIPTION 17 4 INSTALLATION OF THE PPL UNIT 19 4 1 INSTALLATION TO A HYDRAULI...
Страница 5: ...UNITS TABLE OF CONTENTS 6 MAINTENANCE 29 6 1 MAINTENANCE INTERVAL 29 6 2 HYDRAULIC FLUIDS 29 6 3 CLEAN THE PPL UNIT 30 6 4 CLEAN WATER FILTER 30 6 5 GREASE HOSE REEL 31 6 6 TROUBLESHOOTING 31 7 MANUFA...
Страница 6: ...ription of HPW pump 1 18 Picture 7 Operating description of HPW pump 2 18 Picture 8 Hydraulic connections of PPL unit 19 Picture 9 Example of existing tool line installation 20 Picture 10 Example inst...
Страница 7: ...h high pressure water jets and manual high pressure cleaning with spray gun The Dynaset Hydraulic Hose Reel is designed for convenient at work storage and quick and safe handling of high pressure hose...
Страница 8: ...bar Hydraulic flow required 45 l min HPW 220 Maximum pressure 220 bar Maximum flow 50 l min Hydraulic pressure required 210 bar Hydraulic flow required 70 l min HPW 180 Maximum pressure 180 bar Maximu...
Страница 9: ...0 bar Type Nr Oil Flow Manufacturer Dynaset Oy 33470 Yl j rvi Finland www dynaset com info dynaset com Tel 358 3 3488200 Year Pressure Code Made in Finland P O W E R E D B Y H Y D R A U L I C S 1 2 3...
Страница 10: ...OW WATER PRESSURE HOSE REEL DEFAULT HOSE l min bar Diameter mm width mm Diameter length 1 PPL 200 HPW 200 30 200 500 300 3 8 50m 2 PPL 220 HPW 220 50 220 500 300 1 2 50m 3 PPL 180 HPW 180 90 180 600 3...
Страница 11: ...ENTS OF PPL UNIT 13 11 4 5 9 6 10 2 7 12 3 1 8 Picture 4 Main components of PPL unit 1 Frame 2 Hose reel 3 HPW pump 4 Reel motor 5 Hydraulic oil in P 6 Hydraulic oli return T 7 Hose 8 Water in S 9 HPW...
Страница 12: ...12 Dynaset Oy Menotie 3 FI 33470 Yl j rvi Finland tel 358 3 3488 200 info dynaset com www dynaset com HIGH PRESSURE PIPE CLEANING UNITS GENERAL...
Страница 13: ...d safety equipment Couplings valves and hoses need to be kept tight and clean to avoid possible leakages Leaks in the hydraulic system must be repaired immediately to avoid injuries caused by high pre...
Страница 14: ...N VAARA Laitteen osien ja ljyn l mp tila voi ylitt 80 C K yt henkil kohtaisia suojavarusteita Never aim high pressure water at a person VAROITUS KORKEAPAINEINEN VESI l koskaan suuntaa korkeapaineista...
Страница 15: ...of your equipment Hydraulic system of the base machine should be maintained according to the service program 2 5 WARNING LABELS Product recipient is obligated to place warning labels on the DYNASET p...
Страница 16: ...Dynaset Oy Menotie 3 FI 33470 Yl j rvi Finland tel 358 3 3488 200 info dynaset com www dynaset com 16 HIGH PRESSURE PIPE CLEANING UNITS SAFETY...
Страница 17: ...base machine The HPW pump self primes water from a water tank 3 and water is filtered with a water filter 4 High pressure water is sprayed out through pipe cleaning nozzle 5 Hose reel 6 is equipped w...
Страница 18: ...ition reached reversal valve 2 inside the piston assembly changes the direction of hydraulic flow and the piston assembly starts to move into the opposite direction Picture 7 Operating description of...
Страница 19: ...re not required and the PPL unit can be operated from the existing controls Install the hydraulic lines pressure P and return T ports to their corresponding ports in the PPL unit P T Picture 8 Hydraul...
Страница 20: ...LEANING UNITS INSTALLATION In the picture 9 is an example of installing the PPL unit into a tractors existing tool line Picture 9 Example of existing tool line installation 1 DYNASET PPL unit 2 Open c...
Страница 21: ...ure 10 is an example of installing the PPL unit into a service vans hydraulic line 3 5 4 6 1 2 1 2 2 2 Picture 10 Example installation into a service van 1 DYNASET PPL unit 2 DYNASET Priority valve PV...
Страница 22: ...com 22 HIGH PRESSURE PIPE CLEANING UNITS INSTALLATION 4 2 INSTALLATION WITH LS CONNECTION 1 DYNASET PPL unit 2 Base machines variable displacement pump 3 Oil cooler 4 Oil filter 5 Oil tank 4 3 HYDRAUL...
Страница 23: ...ALLATION 4 4 INSTALLATION TO A WATER LINE 1 3 2 Picture 11 Installation into water intake line 1 Connect water intake line into water intake connection of PPL unit 2 Maximum water suction head is 3 me...
Страница 24: ...dynaset com www dynaset com 24 HIGH PRESSURE PIPE CLEANING UNITS INSTALLATION 4 5 INSTALLATION OF ELECTRIC CONTROL CONNECTIONS Electric control is available in 12VDC and 24VDC Picture 12 Electric con...
Страница 25: ...1 Picture 13 Check water filter 1 Fill the water tank with clean water 2 Ensure that the water filter is clean and in place NOTE Maximum water temperature is 70 C in standard models Maximum water temp...
Страница 26: ...RATION 5 3 HOSE REEL CONTROL 2 1 3 4 Picture 15 Hose reel controls 1 Stop position 2 Winding forward 3 Winding backward 4 Free rotation 5 4 PIPE CLEANING 1 1 Put the washing nozzle into pipe to be cle...
Страница 27: ...ITS OPERATION 3 3 Turn on the HPW pump Nozzle starts to pull the hose into the pipe and looses the dirt from the the pipe along with moving forward 4 4 When the hose is in the far end of the pipe turn...
Страница 28: ...the hose reel winding by turning the knob from rewind postion 3 to stop position 1 5 5 WORKING IN COLD TEMPERATURES To prevent pipes and PPL unit from freezing in cold season the pump water lines and...
Страница 29: ...e filter x Change HPW pump sealings x Check constantly whether the fluid dropping from pump s leakage detectors is growing Replace sealing in proper time to exclude intermixing of hydraulic oil and pu...
Страница 30: ...follow the base machine s maintenance instructions To use special hydraulic fluids with DYNASET equipment please contact the nearest DYNASET representative for more information 6 3 CLEAN THE PPL UNIT...
Страница 31: ...N PPL unit does not work Hydraulic flow not sufficient or no hydraulic flow at all Enable or adjust the hydraulic flow Hydraulic pressure too low Adjust the hydraulic pressure Hydraulic flow reversed...
Страница 32: ...Dynaset Oy Menotie 3 FI 33470 Yl j rvi Finland tel 358 3 3488 200 info dynaset com www dynaset com 32 HIGH PRESSURE PIPE CLEANING UNITS MAINTENANCE...
Страница 33: ...tact primary to the seller of the product Contact must be made as soon as possible latest thirty 30 days after the problem was identified Seller and or manufacturer technical staff determines the natu...
Страница 34: ...r lack of maintenance Cost of maintenance adjustments installation or startup Coating hydraulic oil quick couplings and interconnection hoses internal or external to system assemblies Products altered...
Страница 35: ...ally responsible way Do not dispose used oils electrical components batteries or any other hazardous waste with normal waste They are harmful for the environment and can be recycled for re use Contact...
Страница 36: ...Dynaset Oy Menotie 3 FI 33470 Yl j rvi Finland tel 358 3 3488 200 info dynaset com www dynaset com 36 HIGH PRESSURE PIPE CLEANING UNITS PRODUCT DISPOSAL...
Страница 37: ...6 42 EC LVD directive 2014 35 EU EMC directive 2014 30 EU RoHS directive 2011 65 EU Applied conformity standards CEN EN ISO 4413 EN ISO 4413 2010 Hydraulic fluid power General rules and safety require...
Страница 38: ...Dynaset Oy Menotie 3 FI 33470 Yl j rvi Finland tel 358 3 3488 200 info dynaset com www dynaset com 38 HIGH PRESSURE PIPE CLEANING UNITS DECLARATION OF CONFORMITY...
Страница 39: ...commended size in R3 4 R1 R1 1 4 R1 Recommended mesh 80 or better HYDRAULIC CONNECTIONS Pressure line female P 3 4 3 4 3 4 3 4 Return line male T 3 4 3 4 3 4 3 4 LS line option LS 1 4 1 4 1 4 1 4 HYDR...
Страница 40: ...40 HIGH PRESSURE PIPE CLEANING UNITS TECHNICAL SPECIFICATIONS Dynaset Oy Menotie 3 FI 33470 Yl j rvi Finland tel 358 3 3488 200 info dynaset com www dynaset com...
Страница 41: ...DYNASET OY all rights reserved...
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