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HGV Basic 3,5 

HGV Basic 6,5 

HGV Basic 10 

HGV Basic 12 

HGV Basic 15 

HGV Basic 20

HGV Power Box 3,5 

HGV Power Box 6,5 

HGV Power Box 10 

HGV Power Box 15 
HGV Power Box 20 

06/18 re

v 1.2

HGV POWER BOX / HGV BASIC 

VARIABLE HYDRAULIC GENERATOR SYSTEMS

USER MANUAL

Download PDF version from www.Dynaset.com/manuals      Keycode: B36FKP

Содержание HGV Basic 10

Страница 1: ...asic 15 HGV Basic 20 HGV Power Box 3 5 HGV Power Box 6 5 HGV Power Box 10 HGV Power Box 15 HGV Power Box 20 06 18 rev 1 2 HGV POWER BOX HGV BASIC VARIABLE HYDRAULIC GENERATOR SYSTEMS USER MANUAL Downl...

Страница 2: ......

Страница 3: ...u to take the full advance of the technical features avaible in your equipment Please contact us for any feedback you might have on our products Your feedback is important to us for improving our prod...

Страница 4: ...7 2 MAIN ASSEMBLY COMPONENTS OF HGV GENERATOR 15 1 7 3 MAIN ASSEMBLY COMPONENTS OF HGV COOLER 16 1 7 4 MAIN ASSEMBLY COMPONENTS OF HGV TANK 16 1 8 MAIN ASSEBLY OF THE ELECTRIC CENTRAL 17 1 9 IP Ingres...

Страница 5: ...NK 36 4 3 5 ELECTRIC CENTRAL 36 4 4 HYDRAULIC AND ELECTRIC CONNECTIONS 37 4 5 ADJUSTING THE PUMP RPM 42 4 6 OUTPUT FREQUENCY CHECK AT START UP 42 4 7 OUTPUT FREQUENCY ADJUSTING 43 5 OPERATION 47 5 1 S...

Страница 6: ...HGV system according the IP23 classification 32 Picture 21 Hydraulic pump installed to transmissions PTO 32 Picture 22 Hydraulic pump installed to engines PTO 33 Picture 23 Palcement of the HGV PowerB...

Страница 7: ...3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com VARIABLE HYDRAULIC GENERATOR SYSTEM TABLE OF PICTURES Picture 47 Oil tanks oil level gauge 51 Picture 48 Oil change 52 Picture 49 Oil...

Страница 8: ...Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com VARIABLE HYDRAULIC GENERATOR SYSTEM TABLE OF PICTURES...

Страница 9: ...machine s power source to operate and produce high quality electricity for powering various electric equipment HGV systems come in two forms PowerBox and Basic In HGV PowerBox main components are fitt...

Страница 10: ...iable Hydraulic Generator System 2 NominAl Power output Presents the HG hydraulic generator s nominal power output in kVA 3 Generator s main voltage 230 or 400 VAC 4 Hydraulic nominal flow Presents th...

Страница 11: ...ate is presented in picture 3 The placement of the type plate is presented in picture 6 HGV basic systems on the other hand have type plates only on the systems main components On the HGV Power box s...

Страница 12: ...d systems Picture 4 HGV Power box system line up HGV Power box 3 5 kVA S HGV Power box 6 5 kVA S HGV Power box 10 kVA S HGV Power box 15 kVA M HGV Power box 20 kVA M 1 5 DYNASET HGV BASIC SYSTEMS LINE...

Страница 13: ...MBLY COMPONENTS OF HGV POWER BOX SYSTEM Picture 6 HGV PowerBox system s main components 1 Type plate 2 Variable hydraulic pump 3 Hydraulic generator 4 Cooler 5 Oil Tank 6 Hydraulic pressure line P 7 H...

Страница 14: ...7 MAIN ASSEMBLY COMPONENTS OF HGV BASIC SYSTEMS 1 2 3 4 Picture 7 HGV Basic system s components 1 DYNASET Hydraulic pump 2 DYNASET HG Hydraulic generator 3 DYNASET Oil cooler 4 DYNASET Oil tank 1 7 1...

Страница 15: ...p models 1 7 2 MAIN ASSEMBLY COMPONENTS OF HGV GENERATOR 1 5 2 4 3 6 Picture 9 HGV generator s main components 1 Type plate 2 Serial number 3 Hydraulic pressure line P 4 Hydraulic return line T 5 Elec...

Страница 16: ...ENTS OF HGV COOLER Picture 10 Oil cooler main components 1 Input line IN 2 Output line OUT 3 12 24 230V DC Power inlet 1 7 4 MAIN ASSEMBLY COMPONENTS OF HGV TANK Picture 11 Oil tank main components 1...

Страница 17: ...me regardless of the model used Picture 12 HGV systems electric central s components 1 Electric cable from the generator 2 Electric sockets 3 Safety devices 4 Voltage meter 1 9 IP Ingress Protection C...

Страница 18: ...om vertical Limited ingress permitted Protected against direct sprays of water up to 60 degrees from vertical Limited ingress permitted Protected against water sprayed from all directions Limited ingr...

Страница 19: ...set com VARIABLE HYDRAULIC GENERATOR SYSTEMS GENERAL NOTE Always check that the HG hydraulic generators output frequency voltage and socket are suitable for your work location Picture 13 Single phase...

Страница 20: ...uch as fuses and residual current device circuit breakers on them Residual current device V A residual current device RCD responds to current leakages by switching the current off if the current diffe...

Страница 21: ...re from http www worldstandards eu electricity plugs and sockets Picture 15 Single phase sockets and plugs Type Grounding Current A Voltage V Socket compatibility with plug s A Not grounded 15 100 127...

Страница 22: ...re 16 by their usage in different parts of the world Note that the map is for general use only and the plug socket types might vary from it Picture 16 Single phase plug and socket map THREE PHASE SOCK...

Страница 23: ...in the pictures 17 and 18 Ask for suitable three phase plug socket IP class configuration when ordering HGV system Nr Voltage Rated current IP class Hz Number of poles Earthing sleeve position 1 380 4...

Страница 24: ...24 Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com VARIABLE HYDRAULIC GENERATOR SYSTEMS GENERAL...

Страница 25: ...st be performed according to this manual All electrical installations and maintenance that is not shown in this manual should only be performed by a qualified electrician WARNING RISK OF ELECTRIC SHOC...

Страница 26: ...maintenance must be performed according to this manual All electrical installations and maintenance that is not mentioned in this manual should only be performed by qualified electrician NOTE Technica...

Страница 27: ...d be maintained according to the machine s own service program ATTENTION All installation and maintenance of electric equipment must be performed by qualified electrician only ATTENTION Before beginni...

Страница 28: ...ch main product Product recipient is obligated to place warning labels on the DYNASET product Attach labels to visible and appropriate place onto or close to DYNASET product where it s easily seen Cle...

Страница 29: ...e displacement hydraulic pump that keeps the hydraulic flow steady even if the base machine s motor RPM fluctuates 2 From the pump the hydraulic flow is directed to the HGV system s hydraulic generato...

Страница 30: ...quency at the demanded level Automatic hydraulic flow control adjusts hydraulic pump s swash plate according to the generators load maintaining constant oil flow When the generator is switched off i e...

Страница 31: ...ator system can be installed to the base machine in various ways Installing HGV system to take power through the base machine engine s PTO Installing HGV system to take power through the base machine...

Страница 32: ...YDRAULIC PUMP HPTO Hydraulic variable discplacement pump can be installed onto engine s or transmission s PTO When installing the system through engine s or transmission s PTO follow the installation...

Страница 33: ...Box system must be attached to the base machine securely from at least one side of the box The Oil cooler side of the PowerBox must always have enough room for air ventilation Do not install the Power...

Страница 34: ...STALLATION Picture 24 HGV Power Box installation measurements MODEL DIMENSIONS mm in L W H A B C D E F G1 G2 X S Model 884 34 8 502 19 8 490 19 3 263 10 3 347 13 7 535 21 372 14 6 553 21 8 263 10 3 31...

Страница 35: ...where the IP classification requirements are filled and air ventilation is sufficient More information about DYNASET HG hydraulic generator and its installation can be found from the HG hydraulic gen...

Страница 36: ...tion instructions on DYNASET Oil tank installation guide provided with this manual Picture 27 Oil Tank 4 3 5 ELECTRIC CENTRAL If the HGV system comes with the electric central it can be installed to a...

Страница 37: ...ERBOX Make the hydraulic connections as shown in the pictures 29 30 and in the schema 31 Picture 29 HGV Power Box S hydraulic connections 1 Hydraulic pressure line P 2 Hydraulic suction line S 3 Hydra...

Страница 38: ...NSTALLATION Picture 31 HGV Power box hydraulic schema Make the electric connections as shown in the picture 32 and in electric schema 33 Picture 32 HGV Power Box electric connections 1 230 400 VAC Pow...

Страница 39: ...39 Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com VARIABLE HYDRAULIC GENERATOR SYSTEMS INSTALLATION Picture 33 HGV Power box electric schema...

Страница 40: ...shown in the picture 34 and in schema 35 Picture 34 HGV basic systems hydraulic connections A Variable hydraulic pump B Solenoid valve C HG Hydraulic generator D DYNASET J cooler E Pressure limiting v...

Страница 41: ...LATION Picture 35 HGV basic systems hydraulic schema Make the Electric connections as shown in the picture 36 Picture 36 HGV basic systems electric connections 1 230 400 VAC Power output to the electr...

Страница 42: ...ydraulicpumpRPM Q hydraulicflow q Hydraulicpump sdiscplacement revolution Example Q 36 l min q 60 cm3 rev np 1000 36 60 600 RPM The hydraulic pump s RPM has to be adjusted by adjusting the base machin...

Страница 43: ...start button Picture 37 HGV systems frequency check 1 2 Check output frequency For this purpose use universal True RMS multimeter When the generator is running without load check the frequency from ea...

Страница 44: ...perature NOTE Only use a True RMS multimeter for measuring the frequency Adjustments should be made at recommended engine RPM which ensures sufficient oil flow as well as sufficient torque through the...

Страница 45: ...by turning the adjusting screw B Follow the frequency readings from the True RMS multimeter Picture 41 Adjusting HGV systems frequency 3 4 After having adjusted the frequency lock the adjusting screw...

Страница 46: ...46 Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com VARIABLE HYDRAULIC GENERATOR SYSTEMS INSTALLATION...

Страница 47: ...G THE HGV SYSTEM Ensure that the HGV is correctly assembled and connected to the base machine 1 Start the base machine and let it warm up GEN Picture 42 Starting HGV system 1 2 When the base machine i...

Страница 48: ...wer loss it is not recommended to use HGV system when the ambient temperature exceeds 40 C At the ambient temperature exceeding 40 C power takeoff should be limited in accordance with the attached dia...

Страница 49: ...rovides maintenance schedule for DYNASET HGV variable hydraulic generator system CHECK POINTS New device Daily After weekly 50h 2000 km After Monthly After 6 months 500h 20000 km After 12 months 1000h...

Страница 50: ...n chapter 6 1 maintenance intervals Instructions for the hydraulic oil change is decribed in chapter 6 6 To use special hydraulic fluids with DYNASET equipment please contact the nearest DYNASET repre...

Страница 51: ...r removing safety devices to clear the problem is strictly forbidden Picture 46 Testing safety equipment 1 Push the RCD RCCBD test button to check the functionality of the device If everything is in o...

Страница 52: ...in the middle of the sight 6 6 OIL CHANGE To change the HGV system s hydraulic oil follow these instructions Shut down the HVG system depressurise the system and make sure it can not be started accid...

Страница 53: ...Open the drain valve and empty the tank from the fluid 3 Close the drain and fill the tank with new oil 4 Screw the cap back on 6 7 OIL FILTER CHANGE Shut down the HVG system depressurise the system a...

Страница 54: ...and clean the LS line Too high return line T pressure Check return oil pressure Pressure should be under 5 bar Check the hydraulic motor for possible leakage Replace motor if necessary Excitation rec...

Страница 55: ...ould be under 5 bar Voltage regulator s failure Check and adjust or replace the compound regulator HGV 6 5 10 Check and adjust or replace the electronic regulator HGV 12 15 20 FAILURE REASON CORRECTIV...

Страница 56: ...e system Stop the system and the base machine s engine Check the hydraulic system s hoses pipes connections for leakages repair the leakage OIL TEMPERATURE TOO HIGH Oil temperature has risen too high...

Страница 57: ...t primary to the seller of the product Contact must be made as soon as possible latest thirty 30 days after the problem was identified Seller and or manufacturer technical staff determines the nature...

Страница 58: ...ack of maintenance Cost of maintenance adjustments installation or startup Coating hydraulic oil quick couplings and interconnection hoses internal or external to system assemblies Products altered or...

Страница 59: ...y responsible way Do not dispose used oils electrical components batteries or any other hazardous waste with normal waste They are harmful for the environment and can be recycled for re use Contact yo...

Страница 60: ...60 Dynaset Oy Menotie 3 FI 33470 Yl j rvi Finland tel 358 3 3488 200 info dynaset com www dynaset com HYDRAULIC SCREW COMPRESSORS PRODUCT DISPOSAL...

Страница 61: ...directive 2006 42 EC LVD directive 2014 35 EU EMC directive 2014 30 EU RoHS directive 2011 65 EU Applied conformity standards CEN EN ISO 4413 EN ISO 4413 2010 Hydraulic fluid power General rules and s...

Страница 62: ...62 Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com VARIABLE HYDRAULIC GENERATOR SYSTEMS DECLARATION OF CONFORMITY...

Страница 63: ...1 2 1 2 1 IP 23 23 23 23 23 Pump speed RPM 500 4000 750 4000 850 4000 700 3000 650 3000 HYDRAULIC POWER Pressure max bar 210 210 210 210 210 HYDRAULIC CONNECTION Pressure line P 3 4 Suction line S 1...

Страница 64: ...Current 1 phase 15 2 14 1 21 7 21 7 3 phase 9 4 14 4 14 4 Frequency Hz 50 50 50 50 Sockets 1 phase 3 phase cable K 2 2 1 2 1 2 1 IP 23 23 23 23 Pump speed RPM 500 4000 750 4000 850 4000 700 3000 HYDRA...

Страница 65: ...rrent 1 phase 26 1 32 6 43 5 3 phase 17 3 21 7 28 9 Frequency Hz 50 50 50 Sockets 1 phase 3 phase cable K 2 1 2 2 2 2 IP 23 23 23 Pump speed RPM 800 3000 700 3000 650 3000 HYDRAULIC POWER Pressure max...

Страница 66: ...Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com 66 VARIABLE HYDRAULIC GENERATOR SYSTEMS TECHNICAL SPECIFICATIONS...

Страница 67: ...DYNASET OY all rights reserved...

Страница 68: ...DF Hydraulic Drilling Fluid Pump JPL High Pressure Bin Washing System HSP Hydraulic Submersible Pump COMPRESSED AIR HK Hydraulic Piston Compressor HKL Hydraulic Rotary Vane Compressor HKR Hydraulic Sc...

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