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8.6 Maintenance Table

No.

Maintenance works

Page

Weekly

8.7.1

Checking, cleaning the air filter

8.7.2

Checking and cleaning the water separator

Annually

8.8.1

Changing the engine oil and cleaning the oil filter

8.8.2

Changing the oil in the exciter housing

8.8.3

Replacing the air filter

8.8.4

Replacing the fuel filter

8.8.5

Replacing the V-belt

8.8.6

Checking, adjusting the valve clearance

8.8.7

Replacing the starter rope

8.8.8

Checking the hydraulic oil level

Every 2 years / every 500 operating hours

8.9.1

Changing the hydraulic oil

As required

8.10.1

Cleaning the cooling fins and the cooling air intake openings

8.10.2

Cleaning the machine

8.10.3

Servicing the V-belt

8.10.4

Checking the oil level in the exciter housing

8.10.5

Measures prior to extended shut-down period

Maintenance – Maintenance Table

DRP25D

Содержание DRP25D

Страница 1: ...Operating Instruction Original Operating Instructions DRP25D Reversible vibratory plate S N 101 924 58 1001 DL8 203 70 EN 04 2018...

Страница 2: ...2...

Страница 3: ...alterations to the machine 22 3 3 4 Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection...

Страница 4: ...8 3 Fuels and lubricants 62 8 3 1 Engine oil 62 8 3 2 Fuel 62 8 3 3 Oil for exciter shaft housing 63 8 3 4 Mineral oil based hydraulic oil 63 8 4 List of fuels and lubricants 65 8 5 Running in instruc...

Страница 5: ...ing the V belt 87 8 10 4 Checking the oil level in the exciter housing 88 8 10 5 Measures prior to extended shut down period 88 9 Troubleshooting 91 9 1 Preliminary remarks 92 9 2 Engine faults 93 9 3...

Страница 6: ...Table of contents DRP25D 6...

Страница 7: ...1 Introduction Introduction DRP25D 7...

Страница 8: ...maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Страница 9: ...constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduct...

Страница 10: ...Engine type 1 Engine number 2 Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine ty...

Страница 11: ...2 Technical data Technical data DRP25D 11...

Страница 12: ...1220 48 0 1510 59 4 762 30 0 600 23 6 Dimensions in millimetre Dimensions in inch Weights Operating weight CECE 260 573 kg lbs Basic weight 257 567 kg lbs Transport wheels optional equipment 5 11 kg l...

Страница 13: ...orce 40 8992 kN lbf Amplitude 1 40 0 055 mm in Filling capacities Fuel diesel 3 0 0 8 l gal us 2 1 Noise and vibration data The following noise and vibration data were determined in accord ance with t...

Страница 14: ...acc to ISO 3744 and EN 500 2 1 2 Vibration data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 4 3 m s2 on crushed rock determined acc t...

Страница 15: ...3 Concerning your safety Concerning your safety DRP25D 15...

Страница 16: ...n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these ac...

Страница 17: ...ctices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective e...

Страница 18: ...se This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Inte...

Страница 19: ...to stand on the machine while working Lifting tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lifti...

Страница 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of const...

Страница 21: ...perate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Страница 22: ...be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the...

Страница 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitatio...

Страница 24: ...fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spill...

Страница 25: ...aused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediate...

Страница 26: ...ntact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil...

Страница 27: ...ne components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifti...

Страница 28: ...ed visual inspections and func tion tests If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine...

Страница 29: ...objects When reversing steer the machine from the side using the steering handle Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep...

Страница 30: ...he static charging than diesel fuel with a higher sulphur content Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off...

Страница 31: ...danger of scalding Wipe off spilled oil catch running out oil and dispose of environ mentally When working on the air filter no dirt should fall into the air duct Do not work on the hot exhaust dange...

Страница 32: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Страница 33: ...08 307 65 1 4 4 4 1 2 2 2 3 3 3 1 OPERATION START STOP 0 1 2 MINUTEN 1 2 MINUTEN STOP STOP MIN MIN MAX MAX START before taking into operation vor Inbetriebnahme avant la mise en service anterior a la...

Страница 34: ...Follow operating instructions Information sticker Lashing point Information sticker Lifting point Information sticker Guaranteed sound capacity level Fig 8 Fig 9 Fig 10 Fig 11 Concerning your safety S...

Страница 35: ...iebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h an...

Страница 36: ...ning sticker Starter rope Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg B 924 0002 Fig 16 Fig 17 Concerning...

Страница 37: ...4 Indicators and control elements Indicators and control elements DRP25D 37...

Страница 38: ...Fig 18 1 Recoil starter 2 Travel lever 3 Handle 4 Throttle lever 5 Locking pawl lever 6 Steering rod height adjustment Indicators and control elements DRP25D 38...

Страница 39: ...5 Checks prior to start up Checks prior to start up DRP25D 39...

Страница 40: ...regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 WARNING Danger of injury caused by rota...

Страница 41: ...lines for condition and leaks 2 Check bolted connections for tight fit 3 Check machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check starter rope for chafing Checks pr...

Страница 42: ...il dipstick 2 Pull out the dipstick and wipe it clean with a lint free clean cloth 3 Insert the dipstick and pull it out again to check the oil level The oil level must be between the MIN and MAX mark...

Страница 43: ...se only fuel of the permitted specification Chapter 8 3 2 Fuel on page 62 Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Clean the area around the filling port 2 Remove th...

Страница 44: ...machine safely Chapter 6 4 Parking the machine in secured condition on page 51 2 Allow the engine to cool down 3 Check all rubber buffers for tight fit cracks and tear offs 4 Replace damaged rubber bu...

Страница 45: ...6 Operation Operation DRP25D 45...

Страница 46: ...1 Pull the locking pawl lever 2 and fold down the steering rod The steering rod can swing freely 2 Adjust the steering rod with the height adjustment 1 to the required height Fig 25 Operation Folding...

Страница 47: ...ms or ensure adequate ventilation when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection Operate the machine only wit...

Страница 48: ...t pull the starter rope all the way against the end stop Pull the starter handle quickly and with power 6 Manually guide the starter handle back to initial position 7 If the engine does not start duri...

Страница 49: ...e movement Always hold on to a running machine Always keep an eye on a running machine Protective equipment n Hearing protection n Safety shoes 1 NOTICE The centrifugal clutch may be damaged Operate t...

Страница 50: ...the spot 5 For short work interruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off 6 For short work interruptions you should always park the mach...

Страница 51: ...sition MIN idle speed Vibration is shut down 3 NOTICE Danger of engine damage Do not shut down the engine all of a sudden from full load speed but let it idle for about two minutes Set the throttle le...

Страница 52: ...Operation Parking the machine in secured condition DRP25D 52...

Страница 53: ...7 Loading transporting the machine Loading transporting the machine DRP25D 53...

Страница 54: ...must not be damaged by machine compo nents When lifting the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Protective gloves 1 Park...

Страница 55: ...Use lifting and lashing gear only in the prescribed direction of load application Lifting and lashing gear must not be damaged by machine compo nents Protective equipment n Protective gloves 1 Fasten...

Страница 56: ...ondition on page 51 2 Move the steering rod to an upright position and engage the locking lever 3 Disassemble the split pin and take the wheels out of the holder 4 Stand to the side at the front of th...

Страница 57: ...in 7 Assemble the second transport wheel on the opposite side and secure it with the split pin 8 Fold down the steering rod and engage the locking pawl lever 1 in working position The machine can now...

Страница 58: ...Loading transporting the machine Transport wheels DRP25D 58...

Страница 59: ...8 Maintenance Maintenance DRP25D 59...

Страница 60: ...personal protective equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down Make sure that the engine cannot be...

Страница 61: ...well as securing certain components After this work close all maintenance flaps and doors again and return all components to their operating condition 8 2 1 Opening the protection hood 1 Unscrew the...

Страница 62: ...adversely affects the properties of the engine oil especially at low ambient temperatures Optimal operating conditions can be achieved by using the oil vis cosity chart as reference 8 3 1 3 Oil change...

Страница 63: ...s in refuelling systems and fuel lines are not permitted Copper containing materials copper lines brass items should be avoided because they can cause catalytic reactions in the fuel with subsequent d...

Страница 64: ...The viscosity index must be at least 150 observe information of manufacturer Maintenance Fuels and lubricants DRP25D 64...

Страница 65: ...age 62 0 9 l 0 24 gal us SAE 15W 40 SAE 10W 30 SAE 30 SAE 10W Fuel Diesel Winter diesel fuel 3 0 l 0 8 gal us Specification Chapter 8 3 2 Fuel on page 62 Exciter shaft housing as engine oil 0 4 l 0 11...

Страница 66: ...arance adjust if necessary Chapter 8 8 6 Checking adjusting the valve clearance on page 78 3 Check engine and machine for leaks 4 Retighten the fastening screws on air filter exhaust and other attachm...

Страница 67: ...75 8 8 5 Replacing the V belt 76 8 8 6 Checking adjusting the valve clearance 78 8 8 7 Replacing the starter rope 80 8 8 8 Checking the hydraulic oil level 82 Every 2 years every 500 operating hours...

Страница 68: ...se a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 4 Parki...

Страница 69: ...filter if it is damaged 10 Insert the air filter 1 carefully into the filter housing and fasten it with the knurled nut 2 11 NOTICE Danger of engine damage Ensure correct fit of air filter cover and...

Страница 70: ...tion on page 51 2 Place the transparent container under the drain plug 3 Loosen the drain plug and collect escaping fluid 4 Drain the fuel off until there is no water left 5 Screw the drain plug tight...

Страница 71: ...e gloves n Safety goggles 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 51 2 Clean the area around the dipstick and pull the dipstick out 3 Clean...

Страница 72: ...Use compressed air to blow the oil filter out from inside to outside 8 Check the seal ring 2 for damage change if necessary 9 Slightly oil the seal rings 1 and 2 10 Insert the oil filter 2 into the ho...

Страница 73: ...t of fuels and lubri cants on page 65 Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine on level ground 2 Park the machine safely Chapter 6 4 Parking the mac...

Страница 74: ...e g spare parts number DL 009 700 16 11 Dispose of oil in line with environmental regulations 8 8 3 Replacing the air filter NOTICE Danger of engine damage Do not start the engine after having remove...

Страница 75: ...ge Ensure correct fit of air filter cover and seal Close the cap 3 8 8 4 Replacing the fuel filter NOTICE Danger of engine damage Ensure strict cleanliness Thoroughly clean the area around the fuel ta...

Страница 76: ...ng the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 51 2 Allow the engine to...

Страница 77: ...tool n Sirometer 1 Park the machine on a rubber mat 2 Start the engine Chapter 6 2 Starting the engine on page 47 3 Run the machine at maximum speed for one minute 4 Check the base plate s frequency...

Страница 78: ...cool down Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 51 2 Let the engine to cool d...

Страница 79: ...valve is fully open 4 Check the valve clearance on the exhaust valve adjust if necessary 1 Loosen screw 3 on the rocker arm 2 Adjust the hexagon nut 2 until the feeler gauge 1 can be inserted and pul...

Страница 80: ...rking the machine in secured condition on page 51 2 Allow the engine to cool down 3 Unscrew the fastening screws 1 and disassemble the recoil starter 2 4 Pull the starter rope with the starter handle...

Страница 81: ...in the coil 10 CAUTION Danger of injury caused by the starter handle hitting against your body Do not let the starter handle hit back Slowly guide the starter handle back to initial position 11 Pull t...

Страница 82: ...he filler plug is horizontal 3 Unscrew the filler screw 4 Press the travel lever forward against the end stop and hold it in this position 5 The oil level must reach the mark on the steering rod head...

Страница 83: ...the bleeding screw to collect leaking oil 8 Slacken the bleeding screw 9 Wait until all air has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod...

Страница 84: ...page 51 2 Adjust the steering rod with height adjustment so that the area with the filler screw is horizontal 3 Unscrew the filler screw 4 Press the travel lever forward against the end stop and secur...

Страница 85: ...en the bleeding screw 9 Wait until all air has escaped and then tighten the bleeding screw 10 Fill in hydraulic oil up to the mark on the steering rod head 11 Screw in the filler screw 12 Dispose of o...

Страница 86: ...Wear your personal protective equipment safety gloves protective working clothes goggles Blow out the cooling fins and cooling air intake openings with compressed air 5 In case of damp or oily contami...

Страница 87: ...engine to cool down 3 Unscrew the V belt guard 1 4 Check condition and tension of V belt Compression measurement 5 15 mm 0 2 0 6 in 5 The V belt cannot be re tightened Replace the V belt if it is dama...

Страница 88: ...filling drain plug and check the oil level top up if necessary Nominal value Bottom edge of filling drain bore 7 Clean the bleed screw and filling drain plug and screw them in with a low strength sea...

Страница 89: ...ace the fuel filter 2 Replace the air filter 3 Change the engine oil and clean the oil filter 4 Check cables hoses and lines for cracks and leaks 5 Start the engine and run it for 15 to 30 minutes wit...

Страница 90: ...Maintenance As required DRP25D 90...

Страница 91: ...9 Troubleshooting Troubleshooting DRP25D 91...

Страница 92: ...ce Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing t...

Страница 93: ...ension of the spring Check the pre tension of the spring adjust if necessary Spring broken Replace the recoil starter Engine ignites but does not run Fuel filter clogged Check the fuel filter replace...

Страница 94: ...Cleaning the cooling fins and the cooling air intake openings Check air guide plates and ducts for com pleteness and good sealing Engine runs with high speed but no vibration Centrifugal clutch defec...

Страница 95: ...housing Protective equipment n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 51 2 Press the travel lever forward against the e...

Страница 96: ...Troubleshooting Malfunctions during operation DRP25D 96...

Страница 97: ...10 Disposal Disposal DRP25D 97...

Страница 98: ...hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on pa...

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