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3.10 Repair

Identify a defect machine with a warning sign.

Only operate the machine after it has been repaired.

When replacing safety relevant components, only original spare

parts must be used.

Repairs must only be performed by an expert/qualified person.

When performing welding work on the machine you should cover

the fuel tank with insulating material.

Concerning your safety – Repair

DFP9

Содержание DFP9

Страница 1: ...Operating Instruction Original Operating Instructions DFP9 Single direction vibratory plate S N 861 924 30 1001 DL8 203 52 EN 04 2018...

Страница 2: ...2...

Страница 3: ...ions to the machine 22 3 3 4 Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection regulati...

Страница 4: ...n 53 6 1 Mounting the guide handle 54 6 2 Starting the engine 55 6 3 Operation 59 6 4 Switching the water spraying system on off 61 6 5 Parking the machine in secured condition 62 7 Loading transporti...

Страница 5: ...aning the cooling fins and the cooling air intake openings 92 8 9 2 Cleaning the machine 93 8 9 3 Cleaning the water spraying system 94 8 9 4 Servicing the V belt 94 8 9 5 Checking cleaning the spark...

Страница 6: ...Table of contents DFP9 6...

Страница 7: ...1 Introduction Introduction DFP9 7...

Страница 8: ...g maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Страница 9: ...t constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduc...

Страница 10: ...Engine type Engine number Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type...

Страница 11: ...2 Technical data Technical data DFP9 11...

Страница 12: ...17 7 Dimensions in millimetre Dimensions in inch Weights Operating weight CECE 91 201 kg lbs Basic weight 90 198 kg lbs Water spraying system optional equipment 7 15 4 kg lbs Transport wheels optiona...

Страница 13: ...d power SAE J 1349 3 6 4 8 kW hp Rated speed 3600 min 1 Drive system mechanical Exciter system Frequency 90 5400 Hz vpm Centrifugal force 18 4050 kN lbf amplitude 1 63 0 064 mm in Water sprinkling sys...

Страница 14: ...ined acc to ISO 3744 and EN 500 2 1 2 Vibration data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 7 9 m s2 on crushed rock determined a...

Страница 15: ...3 Concerning your safety Concerning your safety DFP9 15...

Страница 16: ...s n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these a...

Страница 17: ...actices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective...

Страница 18: ...use This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Int...

Страница 19: ...to stand on the machine while working Lifting tackle must be removed before starting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lift...

Страница 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of cons...

Страница 21: ...operate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Страница 22: ...t be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions th...

Страница 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitati...

Страница 24: ...caused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediat...

Страница 25: ...Health hazard caused by contact with gasoline Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel fumes Do not swallow gasoline Avoid contact with gasoli...

Страница 26: ...with fuel sta bilizer Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel stabilizer fumes Do not swallow fuel stabilizer Avoid contact with fuel stabiliz...

Страница 27: ...ine components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lift...

Страница 28: ...other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control elements 3 6 2 Spark protection The spark p...

Страница 29: ...a depth of 3 metres and a length of 10 metres These test showed CO emissions below the occupational exposure limit OEL according to TRGS 900 when operating a maximum of 4 times 15 minutes per shift 8...

Страница 30: ...ual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders embank ments and edges Refrain from any work that could...

Страница 31: ...and heat sources Apply measures against electrostatic charging Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from the f...

Страница 32: ...he engine oil at operating temperature danger of scalding Wipe off spilled oil catch running out oil and dispose of environ mentally When working on the air filter no dirt should fall into the air duc...

Страница 33: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Страница 34: ...Mass Year of Construction Serial No Patent Protection Made in Germany I 0 STOP OPERATION I 0 START 008 338 01 before taking into operation vor Inbetriebnahme avant la mise en service anterior a la pu...

Страница 35: ...ollow operating instructions Instruction sticker Wear ear defenders Information sticker Guaranteed sound capacity level Information sticker Lashing point Fig 7 Fig 8 Fig 9 Fig 10 Concerning your safet...

Страница 36: ...t Information sticker Filler opening for petrol Information sticker Filler opening for water Brief operating instructions Fig 11 B DEC 0216 Gasoline Benzin Fig 12 B DEC 0218 Water Fig 13 Fig 14 Concer...

Страница 37: ...hentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual j hrlich annuellement anualmente BENZIN GASOLINE B DEC 0276 Fig 15 Made by Designation Type Nominal...

Страница 38: ...Concerning your safety Signage DFP9 38...

Страница 39: ...4 Indicators and control elements Indicators and control elements DFP9 39...

Страница 40: ...Overview Fig 17 1 Start switch 2 Throttle lever 3 Choke lever 4 Recoil starter 5 Fuel valve 4 1 2 Starter switch Position OFF Ignition off Position ON Ignition on Fig 18 Indicators and control element...

Страница 41: ...ever Position MIN Idle speed Position MAX Maximum speed 4 1 4 Choke lever Position Left Choke closed Position Right Choke open 4 1 5 Recoil starter Fig 19 Fig 20 Fig 21 Indicators and control elements...

Страница 42: ...4 1 6 Fuel valve Position Left Fuel valve closed Position Right Fuel valve open Fig 22 Indicators and control elements Engine DFP9 42...

Страница 43: ...aying system 4 2 1 Shut off valve Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quan tity up to MAX position Fig 23 Fig 24 Indica...

Страница 44: ...4 3 Transport wheels Fig 25 1 Locking of guide handle 2 Locking of transport wheels Indicators and control elements Transport wheels DFP9 44...

Страница 45: ...5 Checks prior to start up Checks prior to start up DFP9 45...

Страница 46: ...fixed settings WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dl...

Страница 47: ...lines for condition and leaks 2 Check bolted connections for tight fit 3 Check machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check starter rope for chafing Checks p...

Страница 48: ...pstick and wipe it clean with a lint free clean cloth 3 Insert the dipstick into the oil filler socket do not screw it in but pull it out again to check the oil level The oil level must be between the...

Страница 49: ...ion or even damage of the engine If necessary fill in fuel through a screen filter Use only fuel of the permitted specification Chapter 8 2 2 Fuel on page 71 Protective equipment n Working clothes n S...

Страница 50: ...lothes n Safety shoes n Protective gloves 1 Check the rubber buffer pairs left and right for tight fit cracks and tear offs Replace damaged rubber buffers immediately B SYM 1073 Fig 30 B 834 0081 Fig...

Страница 51: ...st on page 96 1 Clean the area around the filling port 2 Remove the cap 1 and check the water supply in the water tank 3 If necessary fill in clean water 4 Close the cap Alternatively the water tank c...

Страница 52: ...Checks prior to start up Checking the water level topping up DFP9 52...

Страница 53: ...6 Operation Operation DFP9 53...

Страница 54: ...ng screws Insert the fastening screws from the inside so that the guide handle can be folded down completely 2 Force the guide handle apart and plug it onto the holding fix tures 3 Lock and secure the...

Страница 55: ...n hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your person...

Страница 56: ...engine is warm or the outside tempera tures are high the choke must remain open to prevent the engine from stalling Close the choke 5 Set the throttle lever to MIN position 6 Turn the starter switch t...

Страница 57: ...and with power 10 Manually guide the starter handle back to initial position 11 If the engine does not start during the first attempt repeat the starting process 12 Open the choke bit by bit when the...

Страница 58: ...starter is frequently operated with the choke closed the engine will draw in too much fuel and is unable to start Chapter 9 3 What to do if the engine has flooded on page 105 Operation Starting the e...

Страница 59: ...ng on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your pe...

Страница 60: ...he machine by means of the guide handle 4 For short work interruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off Fig 44 Fig 45 Operation Operatio...

Страница 61: ...ystem must be switched on and off by the shut off valve Position 0 Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quantity up to MAX position...

Страница 62: ...Protective equipment n Hearing protection n Working clothes n Protective gloves n Safety shoes 1 Park the machine on level and firm ground 2 Set the throttle lever to MIN position idle speed 3 NOTICE...

Страница 63: ...4 Close the fuel valve completely 5 secure the machine against unauthorized use Fig 49 Operation Parking the machine in secured condition DFP9 63...

Страница 64: ...Operation Parking the machine in secured condition DFP9 64...

Страница 65: ...7 Loading transporting the machine Loading transporting the machine DFP9 65...

Страница 66: ...not be damaged by machine components When lifting the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes Protective equipment n Working clothes n Protective g...

Страница 67: ...lication Lifting tackle must not be damaged by machine components Protective equipment n Protective gloves 1 Fold down the guide handle 2 Pull at least two suitable lashing belts crosswise across the...

Страница 68: ...guide handle with the locking bolts 1 3 Unlock the locking bolt 2 and fold down the transport wheels 4 Push the machine up by the guide handle and fold the trans port wheels under the base plate The m...

Страница 69: ...8 Maintenance Maintenance DFP9 69...

Страница 70: ...equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down and the spark plug connector disconnected Make sure that...

Страница 71: ...ne oil espe cially under low ambient temperatures SAE 10W 30 is recommended for general use You may alternatively use 15W 40 except under low tempera tures 8 2 1 3 Oil change intervals Oil change inte...

Страница 72: ...Please follow the instructions of the manufacturer concerning the correct mixing ratio and shelf life Mixing in fuel stabilizer does not regenerate old fuel 8 2 3 Oil for exciter shaft housing Use on...

Страница 73: ...on Chapter 8 2 2 Fuel on page 71 3 1 l 0 8 gal us Fuel stabilizer Specification Chapter 8 2 2 2 Fuel stabil izer on page 72 as required Exciter shaft housing SAE 10W 40 Specification Chapter 8 2 3 Oil...

Страница 74: ...e engine oil Chapter 8 7 1 Changing the engine oil on page 79 2 Check engine and machine for leaks 3 Retighten the fastening screws on air filter exhaust and other attachments 4 Retighten the bolted c...

Страница 75: ...nd fuel strainer 84 8 8 5 Replacing the air filter 87 8 8 6 Replacing the starter rope 88 8 8 7 Changing the oil in the exciter housing 90 As required 8 9 1 Cleaning the cooling fins and the cooling a...

Страница 76: ...torch Do not continue to use a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machin...

Страница 77: ...by moving the gun up and down inside the element until it is free of dust 9 In case of excessive dirt replace the paper element 10 Clean the foam element 5 in warm soapy water rinse it and let it dry...

Страница 78: ...seal 5 16 Insert the filter element 4 correctly and tighten it with the wing nut 3 17 Tighten the cover 2 with the wing nut 1 18 Dispose of the filter element if replaced in an environmen tally frien...

Страница 79: ...ot components Wear your personal protective equipment protective gloves protective clothing Avoid touching hot components Clean the area around oil dipstick 1 and drain plug 3 3 Unscrew the oil dipsti...

Страница 80: ...e spark plug using a 13 16 inch spark plug spanner 5 Check the electrode gap of the new spark plug with a feeler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 6 Screw in th...

Страница 81: ...seal 3 5 Set the piston to the top dead centre position of the compres sion stroke For this purpose align the alignment mark 2 on the starter disc to the top bore 1 Valve clearance Intake valve IN 0...

Страница 82: ...stening screws 1 evenly 3 After a short test run check the engine for leaks 8 8 3 Replacing the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safe...

Страница 83: ...8 Check tension of V belt tighten if necessary Compression measurement approx 5 mm 0 2 in 9 Assemble the V belt guard 1 with fastening screws 2 10 Check the V belt tension again after 25 operating hou...

Страница 84: ...5 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 62 6 If frequency incorrect n Check the engine speed n Check the V belt n If necessary contact our customer servi...

Страница 85: ...5 Clean filter bowl and filter in a non inflammable solvent dry them thoroughly afterwards 6 Open the fuel valve and collect running out fuel 7 Close the fuel valve Fig 75 Fig 76 A View from below Ali...

Страница 86: ...rew the fuel strainer 3 with the seal 2 14 Clean the fuel strainer check the condition of the screen replace if necessary 15 Turn the fuel strainer tightly in with the new seal 16 Assemble the fuel ho...

Страница 87: ...ely Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine to cool down 3 Unscrew wing nut 1 and remove cover 2 4 Clean the cover 5 Unscrew wing nut 3 and remove filter ele...

Страница 88: ...th the wing nut 1 11 Dispose of the old filter element in an environmentally friendly way 8 8 6 Replacing the starter rope Protective equipment n Working clothes n Protective gloves 1 Park the machine...

Страница 89: ...il 2 to the housing 5 with a cable strap 1 7 Untie the knots of the starter rope at both ends and remove the old starter rope 8 Thread in the new starter rope 3 and fix it with knots on both ends 9 CA...

Страница 90: ...nts on page 73 Protective equipment n Working clothes n Protective gloves 1 Park the machine on level ground 2 Park the machine in secured condition Chapter 6 5 Parking the machine in secured conditio...

Страница 91: ...may get damaged Do not use low ash engine oils for the exciter shaft housing 6 Fill in oil up to the bottom edge of the bore 7 Screw in the oil drain plug 1 8 Dispose of oil in an environmentally fri...

Страница 92: ...king clothes n Protective gloves n Safety goggles 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine to cool down 3 Remove dried...

Страница 93: ...rosion 3 Look for the cause of oily contamination and have any leaks sealed by our customer service 8 9 2 Cleaning the machine NOTICE Danger of engine damage caused by reduced cooling Immediately seal...

Страница 94: ...r tank with clean water and close the cap 8 9 4 Servicing the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine...

Страница 95: ...ing clothes n Protective gloves Special tool n 13 16 inch spark plug spanner 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine...

Страница 96: ...g surface of the used spark plug is in contact tighten for another 1 8 to 1 4 turn with the spark plug spanner NOTICE Danger of engine damage caused by a loose spark plug Always screw the spark plug i...

Страница 97: ...he machine for approx 6 to 12 months 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 62 2 Allow the engine to cool down for at least 30 minutes 3 C...

Страница 98: ...ug opening 3 Crank the engine several times with the recoil starter to dis tribute the oil in the cylinder 4 Screw the spark plug back in 5 Slowly pull the starter rope until resistance can be felt an...

Страница 99: ...prohibited Keep away from heat sources sparks and other sources of ignition Do not spill any gasoline 1 Check the oil levels 2 If the fuel was drained off before shutting down you must now fill in fu...

Страница 100: ...Maintenance As required DFP9 100...

Страница 101: ...9 Troubleshooting Troubleshooting DFP9 101...

Страница 102: ...ce Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing t...

Страница 103: ...e recoil starter Spring broken Replace the recoil starter Starter rope of recoil starter does not return to initial position Recoil starter dirty Clean the recoil starter Insufficient pre tension of t...

Страница 104: ...change the fuel Engine oil level too low Check the engine oil level correct if nec essary Engine runs with high speed but no vibration Centrifugal clutch defective Have checked by qualified expert per...

Страница 105: ...r sources of ignition Do not spill any gasoline Protective equipment n Working clothes n Protective gloves n Safety goggles Special tool n 13 16 inch spark plug spanner 1 Allow the engine to cool down...

Страница 106: ...eler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 12 Screw the used spark plug carefully in by hand and once the sealing surface of the used spark plug is in contact tight...

Страница 107: ...10 Disposal Disposal DFP9 107...

Страница 108: ...from heat sources sparks and other sources of ignition Do not spill any gasoline Components that previously contained gaso line must not be cut with a cutting torch WARNING Health hazard caused by fu...

Страница 109: ...11 List of special tools List of special tools DFP9 109...

Страница 110: ...13 16 inch spark plug spanner Fig Sirometer Measuring instrument for speed and frequency Fig List of special tools DFP9 110...

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