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Renewal Parts List

 for Standard 4000 & 4050 Controllers with Torque Limit and Jog at Run Speed 

Qty 

Part Number 

Description  

Legend 

Model 4000 Controllers  

15-530-0005 Main PCB Assembly ** 

1 

27-123-0001 

Mini-Jumper 

J1 

*2 

32-018-4091 

Fuse, 4 Amp, 250 V 

FU1, 2 

*1 

53-398-0001 

Relay, 4pdt, plug-in 

E 

15-533-1015 Panel Mount 

1 

15-530-0005 

Main PCB (Refer to PCB parts list above) 

 

*1 

15-444-0002 

Torque Limit PCB assembly 

 

4 

36-298-0010 

Circuit board support 

 

15-551-1015 Standard Enclosure 

1 

15-530-5 

Main PCB (Refer to PCB parts list above) 

 

*1 

15-444-0002 

Torque Limit PCB assembly 

 

4 

36-298-0010 

Circuit board support 

 

Model 4050 Controllers 

15-530-0006 Main PCB Assembly ** 

1 

27-123-0001 

Mini Jumper 

J1 

*2 

32-028-0100 

Fuse, 10 Amp, 250 V 

FU1, 2 

*1 

53-398-0001 

Relay, 4pdt, plug-in 

E 

15-539-0015 Panel Mount 

1 

15-530-0006 

Main PCB (Refer to PCB parts list above) 

 

*1 

15-444-0005 

Torque Limit PCB assembly 

 

1 

15-529-0019 

Heat sink assembly, incl. Q1 & D3 

 

4 

36-298-0010 

Circuit board support 

 

15-553-0015 Standard Enclosure 

1 

15-539-0015 

Basic Panel assembly (Refer to Panel Mount parts list 

above) 

 

*Denotes minimum spare parts  

**Denotes suggested spares when downtime is critical  

 
 
 
 
 
 
 

Содержание 15-533-1015

Страница 1: ...ug wiring connection adjustment procedure and recommended spare parts list for these specific assemblies are contained in this Instruction Sheet Any differences between these two controllers are clearly noted Use Instruction Manual IM 130006 83XX with this Instruction Sheet for complete installation operation and maintenance instructions Caution Above ground electrical potentials scan be hazardous...

Страница 2: ...liminary Adjustments 7 Operator Controls 7 Main PCB 15 530 5 or 15 530 6 7 Trimpot Illustration 8 Torque Limit 8 Adjustment Procedure 9 Zero Adjust R19 with LED monitor 9 Zero Adjust R19 Alternate Method 9 Max Speed Volts R21 9 Max Speed Volts R21 with LED monitor 9 Max Speed volts R21 Alternate Methods 10 Time Constant TC Adjust R26 10 Current Feedback R20 10 Accel Rate R18 11 Velocity Damping R2...

Страница 3: ...3 Connection diagram for Standard Enclosure 4000 Controller ED 58215 ...

Страница 4: ...4 Schematic Diagram for 4000 Controller ...

Страница 5: ...5 Connection Diagram for 4000 Panel Mount and 4050 Controllers ED 56815 ...

Страница 6: ...6 Schematic Diagram for 4050 Controller Torque Limit Modification PCB 15 444 2 ...

Страница 7: ...mit the torque available to a machine in order to prevent damage to the machine itself or its process The Torque Limit modification provides and override feedback signal which indirectly limits the induction motor torque current to a preset maximum value This limit can be used to prevent the motor breakover torque from being reached during a condition such as drive output shaft lock up or the peri...

Страница 8: ... 182 0 184 186 214 14 18 112 132 140 180 15 216 254 256 280 21 160 210 30 320 360 440 25 24 180 225 250 280 320 360 440 100 Typical product number stamped on mechanical unit nameplate 1 A1 100214 0053 specific mechanical model is AC 214 2 B2 100210 0008 specific mechanical model is AS 21 Trimpot Illustration 3 Torque Limit Mod PCB 15 444 2 a Set the Torque Limit Damping potentiometer R18 at 50 CW ...

Страница 9: ...haft just begins to turn Then back off on the control until the output shaft just stops turning Stop and start the controller a few times to be sure the drive shaft does not rotate b For a minimum speed greater than zero the LED cannot be used Turn the Zero Adjust potentiometer CW until the desired speed is attained For an accurate setting use a tachometer or stroboscope 4 Max Speed Volts R21 This...

Страница 10: ...peed is indicated 5 Since there may be some interaction between the Zero Adjust and the Max Speed Volts particularly if the minimum speed is other than zero repeat steps 3 and 4 until the desired speeds are obtained for both the zero and max positions of the Run Speed pot 6 Time Constant TC Adjust R26 The TC adjust is used to set current feedback by using coil voltage and a variable RC combination...

Страница 11: ...crease turn CW slightly until the speed becomes stable See basic 4000 4050 manual for a more destined description of this adjustment 10 HI Damping R20 This pot is located on the Torque Limit modification board It is used for applications such as stamping presses where the load inertia is greater than 5 to 10 times the drive inertia In these cases turn the Velocity Damping pot R22 on the main board...

Страница 12: ...rent xfmr output voltage at full load VR Current xfmr output voltage at reduced load IF Motor current at full load IR Motor current at reduced load e Disconnect the leads to terminals 1 and 2 on 15 444 2 Modification board and connect a variac f Adjust the variac for VF and adjust the Torque Limit pot until the output speed of the drive just begins to decrease Increasing the output of the variac s...

Страница 13: ...sure 1 15 530 5 Main PCB Refer to PCB parts list above 1 15 444 0002 Torque Limit PCB assembly 4 36 298 0010 Circuit board support Model 4050 Controllers 15 530 0006 Main PCB Assembly 1 27 123 0001 Mini Jumper J1 2 32 028 0100 Fuse 10 Amp 250 V FU1 2 1 53 398 0001 Relay 4pdt plug in E 15 539 0015 Panel Mount 1 15 530 0006 Main PCB Refer to PCB parts list above 1 15 444 0005 Torque Limit PCB assemb...

Страница 14: ...14 Drive Source International Dynamatic 7900 Durand Ave Bldg 3 Sturtevant WI 53177 800 548 2169 sales dynamatic com www Dynamatic com ...

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