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UVC -5   CONVE Y OR

       

 

Important Information 
Before Initial Start-Up and 
Operation 

 

Read the operating instructions before using the 
device for the first time. 

The operating instructions must be accessible to the 
operating personnel of the operator. 

The system operator must issue work instructions 
for the operation. 

 

 

The product's guarantee becomes invalid if the 
product is damaged due to nonobservance of these 
operating instructions. We do not assume any 
liability for any consequential damage. 

The system operator must make sure that the 
connection to the power supply is made correctly. It 
is recommended to have the power supply checked 
by a specialized company before the initial start-up 
(loop resistance etc.). 

 

 

We cannot be held liable for damage resulting from 
an incorrect current/power supply. 

According to DIN VDE 0100 part 600, a PE 
conductor test must be carried out before re-
commissioning the device after having installed, 
extended or repaired the electrical system. 

This measurement during the first start-up must be 
documented and the results must be saved. 

The information given in chapters "Safety" and 
"Commissioning" must be observed! 

General Information 

 

 

 

The device has been built in accordance with the 
state-of-the-art standards and the recognized safety 
rules. Nevertheless, its use may constitute a risk to 
life and limb of the user or third parties, or cause 
damage to the machine and other material property. 

The device is designed exclusively for the 
application mentioned in the order confirmation. If 
not contractually agreed upon, using the machine 
for purposes other than those described above is 
considered contrary to its designated use. The 
manufacturer cannot be held liable for any damage 
resulting from such use. The risk lies entirely with 
the system operator. 

We reserve the right to make modifications to the 
design and technical data in the interest of further 
development. No claims can therefore be derived 
from the data, illustrations or drawings and 
descriptions. Errors are excepted. 

These operating instructions are intended for users. 
Dymax Europe GmbH reserves the right to make 
modifications without prior notice. All rights 
regarding these operating instructions remain with 
Dymax Europe GmbH. The texts, illustrations and 
drawings of these instructions may not be 
reproduced, distributed or used without prior 
permission or communicated to third parties for 
competition purposes. These instructions were 
compiled with utmost care. Nevertheless, if you 
detect any errors, we would be grateful for any 
information from you to that effect. 

General Safety Considerations 

 

 

In addition to the operating instructions and 
mandatory regulations for accident prevention 
applicable in the country of use, the standard 
technical rules for safe and professional work 
according to UVV (German Accident Prevention 

Содержание UVC-5

Страница 1: ...UVC 5 Light Curing Conveyor User Guide ...

Страница 2: ...n and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained in the Dymax standard C...

Страница 3: ... 1 5 Documentation 5 1 6 Service support 6 2 Device description 7 2 1 Overall design 7 2 2 Application 7 3 Safety instructions 8 3 1 UV radiation 8 3 2 Mercury 9 3 3 General electrical hazards 10 3 4 Electrical hazard fire 11 4 Installation of the system 11 5 Commissioning 12 5 1 Switching on the system 12 5 2 Switching off the system 12 5 3 Belt speeds 12 5 4 Height adjustment 13 6 Maintenance 13...

Страница 4: ...e a risk to life and limb of the user or third parties or cause damage to the machine and other material property The device is designed exclusively for the application mentioned in the order confirmation If not contractually agreed upon using the machine for purposes other than those described above is considered contrary to its designated use The manufacturer cannot be held liable for any damage...

Страница 5: ...for transport Store the device in a dry place protected from the effects of the weather Avoid exposure of the device to extreme heat and cold Observe the transport instructions in the operating manual 1 Important General Information 1 1 Scope of Delivery The scope of delivery includes UV conveyor delivered as desktop device UV bulb included in the delivery number and doping according to the delive...

Страница 6: ...ufacturer are generally applicable Claims under warranty and liability for personal injury and material damage are excluded especially if they are due to one of the following causes Incorrect handling Use for purposes other than its designated use Non observance of the safety regulations Use of a wholly or partly defective device Non observance of this operating manual Modifications on the device ...

Страница 7: ...forms you about the correct disposal e g disposal of the bulbs 1 6 Service support Whenever service is needed please send your technical questions directly to the manufacturer or to your distribution partner Please keep the device number and software version ready in order to be able to answer the questions of the service department For service requests specify the following data Device designatio...

Страница 8: ...s recommended to check the speed using an appropriate measuring instrument Figure 1 Transport system with lamp unit 2 1 2 Lamp unit A UV bulb with a power of max 140 W cm is used as radiation source The lamp unit is provided with integrated excess temperature protection which switches the system off in case of insufficient lamp cooling Figure 2 Lamp unit Upon delivery the UV bulb is not mounted Be...

Страница 9: ... irritation of the upper respiratory tract Therefore make sure that the ozone containing air is extracted and guided to the outside The ozone rapidly dissociates into oxygen 3 1 2 Effect of UV radiation on the skin Everybody knows the effect of an acute overdose in form of a sunburn which normally remains an unpleasant memory Along with intensity of radiation the spectrum is very important for dam...

Страница 10: ...are not difficult to take since this is a non volatile noxious agent obeying the simple laws of physics regarding diffusion The so called indirect risks of short wave UV radiation resulting from the generation of ozone can easily be reduced by placing an exhauster near the radiation source The general protective measures include Marking of locations where especially powerful lamps of the UV C rang...

Страница 11: ...f main switch and use of protective low voltage for device control Warning labels on the device and warning notes in the operating manual Installation of RCD residual current circuit breakers option In general The 5 safety rules have to be observed DIN VDE 0105 1 DIN EN 50110 1 Work on electrical systems and pieces of equipment must only be performed by qualified electricians defined operations BG...

Страница 12: ...cument 4 Installation of the system The device must only be commissioned and operated by qualified persons Qualified personnel within the scope of safety related instructions are persons who are allowed to install ground and mark devices systems and electric circuits according to the safety standards Due to high voltage required for the operation of lamps the covers of the ballast and the hood of ...

Страница 13: ...bserve the safety instructions in this operating manual Press the switch pos 3 conveyor on off the belt is running and the fan of the lamp unit is in operation Start the UV lamp by pressing the key pos 4 The lamp is switched on and the fan in the ballast starts running After approx 3 minutes the lamp has reached full capacity The lamp is now ready for operation The desired power level can be selec...

Страница 14: ...egarding handling of electronic ballast must be observed 6 1 Replacing the UV bulb Before replacing the lamp make sure that the curing system has cooled down sufficiently risk of burns Disconnect the machine from the power supply switch off the main switch and lock it Pull the power plug Before loosening the connecting cables by short circuiting the lamp cables make sure that the device is electri...

Страница 15: ...ould generally be wiped clean using the cleaning cloth included in the delivery it is also possible to clean the bulb with alcohol or spirit and a clean cloth 6 2 Disposal of the UV bulbs Do not dump in your normal waste The UV bulbs used by Dymax Europe GmbH are products according to the German Electrical and Electronic Equipment Act and can be disposed of The end user is authorized to dispose of...

Страница 16: ...135 V 15 V Lamp current 7 4 A Lamp power Nominal power 850 W Arc length 69 mm UV bulb art no 028 194 iron bulb Lamp voltage 150 V 15 V Lamp current 6 2 A Lamp power Nominal power 820 W Arc length 69 mm Figure 12 UV dose depending on the transport speed 1 10 m min This table and diagram show optimized values They can differ for the individual devices due to manufacturing tolerances of the UV bulbs ...

Страница 17: ... digit article number Item Part Number Tooth lock washer type 18 Xl 037 Standard 100 204 Tooth lock washer type 36 XL 037 1 2 14 m min 100 205 Toothed belt XL 1 2 14 m min 100 206 Tooth lock washer type 60 XK 037 100 232 Toothed belt 156XL 1 2 14 m min 100 265 Flange bearing 10 mm hole 100 153 The electrical and electronical components can be found in the parts list that is attached to the electri...

Страница 18: ... 1 B Warranty From date of purchase Dymax Corporation offers a one year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date Unauthorized repair modification or improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warr...

Страница 19: ...USER GUIDE UVC 5 CONVEYOR 18 ...

Страница 20: ...ring apparatus and methods The user should adopt such precautions and use guidelines as may be reasonably advisable or necessary for the protection of property and persons Nothing in this bulletin shall act as a representation that the product use or application will not infringe a patent owned by someone other than Dymax Corporation or act as a grant of license under any Dymax Corporation Patent ...

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