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11.

 

Work in reverse order to re-assemble.  Replacement inner tops include a separate ‘web’ piece 

between the catalyst chamber and the damper opening.  This web can move separately in 
response to the high temperatures in that area. 

 

The web is loosely bolted into place at each end and has Interam gasket to seal its ends.  On 

installation, the Interam gasket can look too small for the gap it seals.  However, this Interam 
will expand greatly under heat, and seal the gaps. 

 
It’s worthwhile to do a ‘dry fit’ to ensure that parts fit together well before you cement anything.  

Put a heavy bead of stove cement in each joint groove before putting the mating piece of iron 
into it.  When installing the inner top, be sure to align the inner top with the bypass operating 

rod’s hole in the left side so that the bypass gate operates freely without causing the operating 
rod to be forced to one side of the hole in the stove’s left side.  Adjust the bypass gate so it 

closes with only a little pressure. 

 

12.

 

Transfer the original baffle, channel cap, and air distributor from the original inner top to the 
new one. 

 
13.

 

When the inner top is in place and the right side is attached and supports the inner top, use 

hex bolts and steel tabs to attach the damper to the inner top.  After you have positioned the 
damper crank, damper operating rod, and adjuster--anchor the adjuster to the damper with a 

hex bolt and nut below the damper. 

 

14.

 

Re-attach the stove front, after cementing its seams where it joins the stove sides and the 
inner top and the inner bottom.  Add the doors. 

 
15.

 

Install the catalytic combustor and insulator.  Be sure there is Interam gasket around the 

combustor. 

 

16.

 

Re-install the brass bar across the top/front opening. 

 

17.

 

Check the gasketing on the under side of the stove top to ensure a good seal here.  Replace 
the top.  The bolts should be snug but not overly tight; over-tightening can warp the top, 

possibly causing leakage. 

 

18.

 

Direct the customer to re-‘cure’ the stove, to acclimate the new inner top to the pressures of 
expansion and contraction.  Curing is a series of five small fires, with each fire hotter and 

longer than the previous one. 

Содержание 2181 (Small)

Страница 1: ...SERVICE MANUAL For the Vermont Castings Please place picture here 1990 1993 D CONVECTION UTCHWEST HEATERS ODELS ll arge M 2181 Sma 2183 Large 2184 Extra L...

Страница 2: ...quoia style round air distributor between it and the catalyst Coal grate sides and front are now optional and the fire screen is optional Latches are helical on un threaded steel stems An air balance...

Страница 3: ...crank off along with adjuster 5 Lift the front doors including ash door and brass bar 60 off the stove front 6 Remove 2 hex nuts from the studs joining the stove front to the stove sides above the in...

Страница 4: ...a little pressure 12 Transfer the original baffle channel cap and air distributor from the original inner top to the new one 13 When the inner top is in place and the right side is attached and suppor...

Страница 5: ...rame There is no hardware holding the centre grate it sits on saddles on the stove s inner bottom Replace the shaker centre grate putting the edge with the longer teeth toward the front of the stove T...

Страница 6: ...ut located on the underside of the damper and accessible inside the stove through the front door 6 Loosen the anchor bolt a turn or two 7 Tighten the adjusting bolt 8 Test the damper mechanism If furt...

Страница 7: ...or nuts should be removed during the disassembly of your stove Some hex head screws in the top and sides are for the installation of optional accessories Do not remove these screws unless directed to...

Страница 8: ...ash door hinge pins put and remove the ash door 7 Remove the Flue Collar While holding the nuts that are inside the flue collar with pliers remove the two Phillips head screws that hold the flue colla...

Страница 9: ...r disassembling and assembling your stove 9 Remove the Balance Air Plate Remove the two hex head cap screws that hold the balance air plate to the inside of the right side plate and remove the air pla...

Страница 10: ...and remove the back On some older heaters two additional screws passing through tabs at the lower corners of the back and into the bottom helped secure the back A long extension for a 7 16 socket is n...

Страница 11: ...inner top follow the instructions in steps 19 27 after completing steps 16 18 16 Remove the Inner Back Be sure the left side is supported Slide the inner back to the right and remove it from the stov...

Страница 12: ...the Channel Cap Remove the hex head cap screw holding the channel cap to the inner top and remove the cap 22 Remove the baffle Remove the three hex head cap screws that hold the baffle to the top and...

Страница 13: ...Bolt Remove the hex head cap screw holding the adjuster to the damper 26 Remove the Damper 27 Release the Damper Crank The damper operating rod is threaded into the side of the cowl in the top Unscrew...

Страница 14: ...nce air plate Back flue collar opening Cementing Prepare parts which will need to be cemented before starting to assemble the stove but do not apply cement until just before installing the parts Cemen...

Страница 15: ...of the unit may be removed with a damp sponge Clean up the excess promptly Excess cement on the inside of the unit will not usually be a problem Is clean up is necessary instructions will be given 3 J...

Страница 16: ...nstall the Damper Put the damper in place and secure it with the two damper tabs and hex head cap screws 5 Attach the Damper Adjuster Attach the Damper Adjuster to the Damper with a 1 hex head bolt Lo...

Страница 17: ...Attach the Baffle Attach the baffle to the top with three hex head cap screws and washers NOTE Be sure the damper moves freely before continuing with the assembly 9 Install the Inner Bottom Cement the...

Страница 18: ...C 4 above Put the inner back in its channel in the bottom and slide it to the left so it s left edge is seated in the matching channel in the left side Cement the channel in the inner bottom and slid...

Страница 19: ...the top of the side leaning slightly outward place the right side in position on the bottom Push the top inward making sure the right edge of the inner top id in the groove in the right side Brace the...

Страница 20: ...grates Put the rocker grates and fixed grate in position The tops of the rocker grates should tilt backward slightly The rocker grates should tilt slightly backward Place the front edge of the grate...

Страница 21: ...ration of the damper When the handle is placed on the damper operating rod and is turned clockwise the damper should lock in the closed position and should seal tightly against the inner top If adjust...

Страница 22: ...and into the underside of the top Attach the top plate to the stove with four 1 screws and washers 23 Install the Sleeve and Probe Thermometer 24 Install the Flue Collar The two 1 Phillips round head...

Страница 23: ...be gasketed with a damp cloth Place an unbroken 1 8 bead of cement in the channel to be Avoid using too much cement The cement should not saturate the gasket just hold it in place 5 Starting with one...

Страница 24: ...inner top Seals damper to inner top Fig G 3 Side Door 46 Extra Large 40 Small Large 7 16 fiberglass Seals side door to left side Fig G 4 Inside of Front Doors 111 Ex Large 96 Large 89 Small 7 16 fgla...

Страница 25: ...7 16 fiberglass Seals ash door to front Fig G 6 Grate Seal Gasket 6 5 16 griddle gasket Seals grate seal to side Fig G 7 Balance Air Plate 30 3 16 fiberglass Seals balance air plate to right side Fig...

Страница 26: ...from inside the firebox Once the cement seal is broken lift the front off and set it aside If you have left the ash door on the stove front do not set the front down vertically pressure on the ash do...

Страница 27: ...nd adjuster anchor the adjuster to the damper with a hex bolt and nut below the damper 14 Re attach the stove front after cementing its seams where it joins the stove sides and the inner top and the i...

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