DUO-FAST DF150-CS Скачать руководство пользователя страница 12

12

MAINTENANCE

Duo-Fast 

®

 tools are built for ease of maintenance.  A few 

simple details will assure trouble-free operation and long 
tool life. Anyone who uses or maintains the tool must read 
the safety and maintenance instructions.  Study the sche-
matic drawing before starting any repairs on the tool.

Air-operated tools must be inspected periodically, and worn 
or broken parts must be replaced to keep the tool operating 
safely and efficiently.  Also the items on the maintenance 
chart must be checked often.

Cold Weather Care

When temperatures are below freezing, tools should be 
kept warm by any convenient, safe method.  If this is not 
possible, the following procedure should be used to warm 
up the tools.

  

Reduce the regulated air pressure to 30 psi.

  

Remove all fasteners from the tool.

  

Connect an air line and blank fire the tool.  The reduced 

air pressure will be enough to free-fire the tool.  Slow speed 
operation tends to warm up the moving parts.  Slowing up 
the piston helps the bumper and the O-rings to become 
springy.

  

Once the tool is warmed up, readjust the regulator to the 

proper working pressure and reload the tool.

  

Tool operators working outdoors or in unheated areas in 

extremely cold temperatures should also:
 

 

 

 Use pneumatic oil with antifreeze in the 

              lubricator, Part No. 219090 (8oz.)

  

           Once a week, depending on the amount of tool use,        

 

 

take the tool apart and wash away any sludge with     

 

tool cleaner (Part No. 219086) to keep the tool

 

 

operating efficiently.

Cleaning the air-operated tools with solvents removes the 
thin coating of grease applied to the cylinder wall and 
O-rings at the factory.  To replace this coating of grease, 
use Chemplex grease (Part No. 403734).

  

Open the drain on the air compressor tank to drain any 

moisture at least daily in extremely cold or humid weather.
A few ounces of anti-freeze in the tank will keep the air 
free of frost.

Testing the Tool After Servicing

After replacing any part or parts, it is important to check 
the tool for proper operation.  This ensures that the tool 
was put together correctly, is safe to use, and will perform 
the job properly.

  

Ensure that all hardware is tight.

  

Ensure that the work contacting element is installed 

correctly in relation to the trigger, and that both parts move 
freely.

  

Ensure that the magazine is properly attached.

  

Ensure that the required safety information on the tool 

is legible.

  

Use only 

Duo-Fast

®

 approved fasteners in the tool, and 

ensure that they are correct for the application.

  

Ensure that a male air fitting is securely connected to 

the tool.

  

Test the tool by driving fasteners into a workpiece iden-

tical to the tool's application.

  

Check the tool for air leaks during testing and for the 

proper sequence of operation.

  

Ensure that all fasteners are driven to the same depth 

and that the crown of the fastener is flush with the work-
piece.

Содержание DF150-CS

Страница 1: ...ESTROY It is the customer s responsibility to have all operators and service personnel read and understand this manual OPERATING MANUAL AND SCHEMATIC 511206 1 11 10 2010 Illinois Tool Works Inc MODEL DF150 CS Cap Stapler ...

Страница 2: ...ed according to the manufacturer s guidelines Please study this manual including the safety instructions to fully understand the operation of this tool TOOL AND FASTENER SPECIFICATIONS 3 SAFETY INSTRUCTIONS 4 TOOL INSTALLATION AND OPERATION 5 8 FEATURES AND BENEFITS 9 EXPLODED VIEW AND SPARE PARTS LIST 10 11 MAINTENANCE 12 13 TROUBLESHOOTING 14 WARRANTY 15 ACCESSORIES 16 Duo Fast ...

Страница 3: ...g The fitting must be capable of discharging tool air pressure when disconnected from the air supply OPERATING AIR PRESSURE 70 to110 psi 4 8 to 7 6 bar Select the operating air pressure within this range for best tool performance DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE STAPLE RANGE 3 4 1 1 2 19 38mm STAPLE SIZE 18 Gauge 3 8 Crown TOOL AND FASTENER SPECIFICATIONS STAPLE CAPACITY CAP CAPAC...

Страница 4: ...ring Never tamper with disable or remove the work contacting element Do not use the tool unless the work contacting element is working properly The tool could fire unexpectedly DISCONNECT THE TOOL WHEN NOT IN USE Always disconnect the tool from the air line when it is not in use when you leave the work area or when moving the tool to a new location The tool must never be left unattended because pe...

Страница 5: ... in use 6 If this tool does not work when it is first connect ed do not try to make repairs Call your Duo Fast representative immediately Pneumatic System Maintenance Be certain that Pneumatic fittings are tight and do not leak and ensure that automatic draining systems are operating correctly Air lines are cleared to prevent freezing especially in winter Lubricator operation is checked regularly ...

Страница 6: ...NING Never load the tool with the trigger or work contact depressed TOOL OPERATION 1 Lift up the canister lever Remove the empty spool Remove the tape from the end of the cap strip Install the cap spool onto the canister spindle with the end of the spool feeding clockwise Loading of Caps 2 Slide the caps through the track to the front of the nose Close the canister lever and snap it over the rim o...

Страница 7: ... the tool from the work surface Precision Placement Driving Grasp the tool handle firmly and place the bottom of the work contacting element firmly against the work Squeeze the trigger to drive the fastener Lift the tool from the workpiece Repeat the procedure for the next fastener Successive Bounce Driving Grasp the handle firmly Squeeze the trigger and move the tool along the workpiece with a bo...

Страница 8: ...g The depth of drive can be adjusted by rotating the knurled wheel directly below the trigger Depth of Drive Adjustable Air Deflector The air deflector can be rotated so it will exhaust the air away from the tool operator Clearing a Jam Should a jam occur disconnect the air supply and remove any remaining staples from the tool Release the latch on the front of the nose of the tool and lift up the ...

Страница 9: ...ecise control of staple depth without adjusting the compressor Versatility Can drive staples only or with caps Adjustable Belt Hook Conveniently stowes the tool Switchable Trigger Switches from sequential to bounce drive Easy to manuever with less arm fatigue Balanced Light weight In Line Design Quick Clear Nose Easy access to clear jams ...

Страница 10: ...02637 1 Trigger Guide 66 502638 1 Trigger 67 68 69 502641 1 Safety Adjustment Wheel 70 502642 1 Container Pin 71 502643 1 Spring 72 502644 1 Container 73 502645 1 Spacer 74 502646 1 Container Latch 75 502647 1 Pin 4 20 76 502648 1 Screw Set M5 22 77 590001 2 Screw M5 22 78 590002 2 Washer 5 1 2T 79 502649 1 Spacer 80 502650 1 Screw 81 502651 1 Spring 5 4 26 5L 82 502652 1 Release Catch 83 502653 1...

Страница 11: ...8 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 52 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 103 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 104 105 106 107 108 109 110 112 111 113 114 115 116 117 118 119 120 122 92 84 101 ...

Страница 12: ...nding on the amount of tool use take the tool apart and wash away any sludge with tool cleaner Part No 219086 to keep the tool operating efficiently Cleaning the air operated tools with solvents removes the thin coating of grease applied to the cylinder wall and O rings at the factory To replace this coating of grease use Chemplex grease Part No 403734 Open the drain on the air compressor tank to ...

Страница 13: ...t clogging of filter with dirt Prevent air leakage and pro mote efficient operation Promote operator safety and efficient tool operation Prevent jamming of fasteners Assure long life and proper operation of tool Keep tool operating efficiently and maintain Duo Fast tool warranty Open manual petcock most air supply systems have such a valve Fill with pneumatic tool lubricant Part No 403720 Wash wit...

Страница 14: ...st work contacting element extend length Reduce air pressure Check magazine for proper fasteners Magazine fol lower should slide freely Clean as needed to remove debris Make sure correct fasteners are being used Use fasteners that meet Duo Fast specifications Increase air flow to tool use larger air lines Adjust work contacting element Check magazine for proper fasteners Fasteners should slide fre...

Страница 15: ...ement part or accessory provided in accordance with this warranty will carry a warranty for the balance of the period of warranty applicable to the part it replaces This warranty does not apply to part replacement required due to normal wear This warranty is void as to any tool which has been subjected to misuse abuse accidental or intentional damage use with fasteners fuel batteries orbatterychar...

Страница 16: ...g Oil with Antifreeze 8 oz Part No 219090 Chemplex 710 Lubricant 1lb Part No 403734 Tool Cleaner Ideal cleaner for all Duo Fast tools Part No 219348 Safety Glasses Clear Part No 401382 ACCESSORIES Part No 502694 An Illinois Tool Works Company 955 National Parkway Schaumburg Illinois 60173 5172 Tool Case ...

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