background image

6

 

i.   Turn pot shaft counterclockwise until resistance 

between terminal 

S

 and 

CCW

 is approximately 

100 ohms. This  will be the pot’s full retracted 
position.

 

 ii.   Being careful not to turn the pot shaft, slide it into 

engagement with the plastic worm and tighten 
locknut.

 

  iii.  Re-check resistance. If necessary loosen locknut 

slightly and twist pot to re-establish 100 ohm 
resistance. Pot does not have end of travel stops, 

but has a 20˚ deadband between the two ends 

of the resistive element. No continuity will be 
measured to terminal 

S

 if  the slider is in the 

deadband.

 

iv.  Run actuator to full extension (do not let  

tube rotate) until it is stopped by its limit switch.

 

v.  Check resistance between 

S

 and 

CCW

 to be 

sure the slider is still on the element and the 
resistance is greater than 100 ohms. The pot 
has enough rotation for 9.43 inches of travel. 
(For strokes shorter than 9 inches, the retracted 
resistance can be increased so that pot 
adjustment is less critical.

5b. 

FOR TRAVELS GREATER THAN 9 inches

  

 

(multi-turn pot):

 

i.  Turn pot shaft counterclockwise until it reaches 

its stop.  Now turn shaft back clockwise 1/4 turn.

 

ii.  Without turning pot shaft, slide pot onto 

engagement with the plastic worm and tighten 
locknut.

 

iii.  Starting 1/4 turn from the end, the 3-turn pot has 

enough rotation for 25” of actuator travel.

6.   With this set-up, potentiometer will have increasing 

resistance from 

S

 to 

CCW

 (and decreasing resistance 

from 

S

 to 

CW

) as the actuator extends.

2-5. Digital Position Indicator (Duff-Norton  

 

part no. SK6300-4K)

The model SK6300-4K is a highly versatile, panel mount, 
digital readout device that provides a very precise 
indication of actuator position.  It can be programmed 
to display percentage, inches, or any other desired 
unit.  The indicator is self calibrating with no need for 
measurements or calculations.
See detailed instructions with the SK6300-4K indicator 
for installation and programming instructions.  
Potentiometer terminal 

CCW

 should be connected to 

indicator Common, 

CW

 to Excitation Voltage, and S to 

Signal Voltage Input.  

Section III 

Operation

3-1. Operational Procedures

This motor is an intermittent duty type motor. Since 
the motor draws approximately the same amperage at 
no load as at full rated load, it only takes 10 minutes 
of cntinuous running, regardless of how light the load 
may be, before the thermal overload relay cuts out. It 
then takes about 10 minutes before the motor cools 

sufficiently for the thermal relay to close. Make sure that 

the duty cycle to which the actuator is subjected is not 
too severe for the motor.
Avoid using low voltage supply for the motor. All wiring, 

switches etc. must be of sufficient capacity to carry the 

required current.
The axis of the clevis pins should be parallel so that the 
actuator can pivot without binding. The preset brake will 
provide consistent braking for the actuator.  However, 
in the event the brake friction surfaces become worn 
as indicated by excessive drift, the brake will require 
rebuilding.  To aid in rebuilding, a repair kit with step 
by step instructions is available through Duff-Norton 
Company under repair kit part number SK-6415-41.  

The repair can be performed by the customer or by any 
authorized repair station.

 WARNING

This actuator is not recommended for use in 
applications where it can be jammed. Examples of 
jamming include overtraveling the limit switches 
and thus jamming the nut and screw internally at the 
extreme ends of the stroke, and driving the actuator 
against an immovable object and thus severely 
overloading it. This actuator can jam a limited number 
of times without damage. Therefore, consult Duff-
Norton Engineering if jamming is expected.
Do not operate actuator before setting limit switches.
Some actuator external surface temperatures may 

reach 230˚F at or near maximum allowable duty cycle.

Содержание 6415 Series

Страница 1: ...bed herein All persons involved in such installation operation and maintenance should be thoroughly familiar with the contents To safeguard against the possibility of personal injury or property damag...

Страница 2: ...tentiometer Installation 5 2 5 Digital Position Indicator 6 Section III Operation 3 1 Operational Procedures 6 Section IV Maintenance 4 1 Lubrication 7 4 2 Required Tools 7 4 3 General Procedures 7 4...

Страница 3: ...or abrasive action excessive heat or other abuse Equipment and accessories not of Duff Norton s manufacture are warranted only to the extent that they are warranted by their manufacturer and only if t...

Страница 4: ...ion type Load no0load speeds are approximately Figure 1 1 SPA 6415 and SPA 7415 Technical Illustration Figure 1 2 Limit Switch Wire Color Diagram equal Equipped with thermal overload which opens and r...

Страница 5: ...toward the extended position until the distance between the housing clevis hole centerline and the translating tube clevis hole centerline equals the desired extended height This centerline to center...

Страница 6: ...alculations See detailed instructions with the SK6300 4K indicator for installation and programming instructions Potentiometer terminal CCW should be connected to indicator Common CW to Excitation Vol...

Страница 7: ...ON Take care not to damage potentiometer when removing gear 4 Remove screws 1 from capacitor box cover 2 and remove cover 2 and gasket 3 Remove insulation 4 from capacitor box 5 Discharge capacitor 5...

Страница 8: ...translating tube wall then remove the translating tube from the nut 31 Remove the lifting screw 62 from the lifting nut 64 32 Remove the four pins 65 by pressing each one the rest of the way through t...

Страница 9: ...be loose in cover 12 Attach red terminal wire 17 to common terminal of left side switch 16 Attach blue terminal wire 18 to common terminal of right side switch 16 Feed ends of terminal wires 17 and 18...

Страница 10: ...this point See Figure 6 1B NOTE Input pinion 29 and motor 53 shaft flats are opposite each other f Assemble motor 53 into housing 42 Before assembling lock washers 46 and socket head screws 45 hold m...

Страница 11: ...of switch Wires going to switches should be same color It may be necessary to install terminals on switch terminals tabs with needle nose pliers and care should be taken not to damage terminal tab or...

Страница 12: ...ft IntermediateClusterGear Bushing Thrust Washer Thrust Bearing 2 1 1 2 4 2 255K14 SK 6415 9 SK 6415 4 SK 6415 11 255K10 511K11 Index No Part Name Qty Req Part Number 37 38 39 40 41 Spacer Nut Set Scr...

Страница 13: ...ed Parts Illustration 6415 7415 Series AC Actuator WARNING Use only replacement parts supplied by or approved by Duff Norton Non authorized parts may be inadequate resulting in serious injury or death...

Страница 14: ...ure 6 1A Brake Spring Motor and Pinion Coupling Alignment Figure 6 2 Limit Switch Wiring Diagram 6415 7415 Series AC Actuator Figure 6 3 Limit Switch Assembly 6415 7415 Series AC Actuator Figure 6 1B...

Страница 15: ...15 Notes...

Страница 16: ...tures Mechanical Actuators Rotary Unions Mechanical Jacks Electromagnetic Actuators 2020 Duff Norton A Columbus McKinnon Company All rights reserved 9415 Pioneer Avenue Suite 100 Charlotte NC 28273 80...

Отзывы: