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Safety instructions

Operating manual 512/532 Version 01.0 - 03/2013

5

2 Safety instructions

This chapter contains basic instructions for your safety.
Read these instructions carefully before you install, program, maintain or
operate the machine.

Always follow the provisions in the safety instructions. Failure to observe
can lead to severe injury and damage to property.

2.1

General Safety Precautions

Only authorised persons must work on or with the machine. Every person
working on or with the machine must read the Operating Guide before do-
ing so.

The machine must only be used as described in this guide.

The Operating Guide must be kept at the machine's place of use.

Please observe all general safety and accident prevention regulations and
the legal requirements on occupational safety and environmental protec-
tion.

Observe the safety instructions and the operating manual provided by the
motor manufacturer for the drive.

All warning signs on the machine must always be kept in legible state and
must not be removed. Missing or damaged signs must be replaced imme-
diately.

In the following situations, always de-energise the machine at the main
switch or by unplugging the mains plug:

• Threading

• Replacing the needle or other sewing tools

• Leaving the workplace

• Performing maintenance work and repairs

Check the machine during use for signs of visible damage. Stop working
if you notice any changes to the machine's behaviour. Report all changes
to the appropriate supervisor. You must not continue using a damaged
machine.

Machines or machine parts that have reached the end of their service life
must not be operated. Dispose of these machines in line with environmen-
tal legislation.

Only qualified and trained staff are allowed to install the machine.

Only qualified and trained staff are allowed to perform servicing, mainte-
nance and repairs.

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Содержание 512

Страница 1: ...512 532 Operating Manual ...

Страница 2: ...Rights Reserved Property of Dürkopp Adler AG and subject to copyright Any use of this content or part of it is prohibited without prior written permission of Dürkopp Adler AG Copyright Dürkopp Adler AG 2013 ...

Страница 3: ...6 Setting the hook thread tension 18 4 7 Changing the needle 19 4 8 Adjusting hook feet on the button clamp class 532 20 4 9 Button shank shaper optional 21 4 10 Sewing 22 5 Settings via software 23 5 1 Control panel 23 5 2 Switching on the sewing machine 24 5 3 Selecting sewing patterns 24 5 4 Scaling axes 25 5 4 1 Changing the X axis 25 5 4 2 Changing the Y axis 25 5 4 3 Converting the buttonhol...

Страница 4: ...ewing patterns 43 7 1 Standard sewing patterns class 512 43 7 2 Standard sewing patterns class 532 46 8 Installation Instructions 47 8 1 Scope of delivery 47 8 2 General information and transport safety 47 8 3 Installation 48 8 3 1 Checking table tops 48 8 3 2 Assembling the frame 48 8 3 3 Completing the table top 49 8 3 4 Assembling the machine head support 50 8 3 5 Adjusting the working height 5...

Страница 5: ...ents by other manufacturers e g drive motors The respective manufacturers have performed risk assessment for these supply parts and declared the conformity of their design with per tinent European and national regulations The intended use of the incor porated components is described in the respective third party manufacturer s guides 1 4 Transport damage Dürkopp Adler is not liable for breakage an...

Страница 6: ...sual and on the other so varied that no single set of criteria can cover them all The out come of this assessment may require appropriate safety measures to be taken As a general rule only dry material may be sewn with this bartacker button sewer The material must not be thicker than 10 mm 512 or 9 mm 532 when compressed by the lowered sewing feet The material may not con tain any hard objects The...

Страница 7: ...bserve the safety instructions and the operating manual provided by the motor manufacturer for the drive All warning signs on the machine must always be kept in legible state and must not be removed Missing or damaged signs must be replaced imme diately In the following situations always de energise the machine at the main switch or by unplugging the mains plug Threading Replacing the needle or ot...

Страница 8: ...acturer Incorrect or faulty spare parts can impair safety and damage the machine 2 2 Marking of safety instructions Coloured bars highlight the safety instructions in the text Signal words indicate the severity of the risk Danger Certainty of serious or fatal injury Warning Risk of serious or fatal injury Caution Risk of moderate or minor injury Attention Risk of damage Symbols in the text In case...

Страница 9: ...preventing the danger Warning notice where failure to observe can lead to moderate or minor injury CAUTION Type and source of danger Consequences in case of failure to observe Measures for preventing the danger This is what environmental protection instructions for compliant disposal look like Failure to observe can lead to environmental damage CAUTION Type and source of danger Consequences in cas...

Страница 10: ...Safety instructions 8 Operating manual 512 532 Version 01 0 03 2013 ...

Страница 11: ...um size of the sewing field is 40 mm in X direction trans verse direction of arm and 30 mm in Y direction longitudinal direction of arm The machine head is oil free This removes the risk of oil soiling the material to be sewed The hook is lubricated by a wick lubricator from an oil tank in the opera tor s field of view 50 pre programmed backtacks are available These standard patterns can be tempor...

Страница 12: ...30 mm in Y direction longitudinal direction of arm The machine head is oil free This removes the risk of oil soiling the material to be sewed The hook is lubricated by a wick lubricator from an oil tank in the opera tor s field of view A maximum of 33 standard button patterns is available These standard patterns can be temporarily modified changes to overall length overall width speed When the mac...

Страница 13: ...x in Y direction 30 max in X direction 40 max in Y direction 30 Number of standard patterns 50 33 Number of storable modified patterns 50 50 Number of sequences 25 25 Number of sewing patterns per sequence 30 30 Soft start can be enabled disabled can be enabled disabled Operating pressure bar Air consumption NL Length width height machine head incl packaging mm 870 430 890 870 430 890 Length width...

Страница 14: ...Performance description 12 Operating manual 512 532 Version 01 0 03 2013 ...

Страница 15: ...els 2 Thread the needle thread as illustrated in the following figure Fig 1 Threading the needle thread 3 After threading pull about 4 cm of the needle thread out through the needle This guarantees a safe start to sewing 4 If you are using silicone oil additionally thread the needle thread in through the silicone oiler 1 Risk of injury due to the needle tip and moving parts Only thread the needle ...

Страница 16: ...ting thread for the next seam 1 For a shorter starting thread turn the knurled nut 1 clockwise in the direction of 2 For a longer starting thread turn the knurled nut 1 anticlockwise in the direction of Main tension 1 Set the main tensioner 2 as low as possible The cross over point of the thread should be in the centre of the material Whenusingthinmaterial excessivethreadtensioncancauseunwanted ga...

Страница 17: ... screw 1 2 Adjusting the position of the thread regulator 3 Thread regulator to the left more needle thread Thread regulator to the right less needle thread 3 Tighten screw 1 Adjustment information If the maximum amount of thread is required the thread tension spring 2 must be pulled downwards approximately 0 5 mm from its upper end po sition This is the case if the needle thread loop passes the m...

Страница 18: ... x anticlockwise around the bobbin core 5 4 Press the bobbin winder lever 3 into the bobbin 5 Start sewing After reaching the set bobbin fill quantity see Service Manual the bobbin winder switches off automatically 6 After winding tear off the thread at thread clamp 6 Tip If you want to wind on the thread without sewing you can set thread wind ing mode on the control unit 4 3 6 2 1 1 Tension 2 Gui...

Страница 19: ...rt of the bobbin case 2 Pull the hook thread through the bobbin case slot 5 below the tension spring 7 and into the hole 4 3 Pull approx 2 5 cm of hook thread from the bobbin case 2 When pulling the hook thread the bobbin must rotate in the direction indicated by the arrow 4 Insert the bobbin case 2 5 Close the hook cover 3 Risk of injury due to the needle tip and moving parts Only fit the hook th...

Страница 20: ...n deadweight if held by the threaded hook thread Setting the tension spring 1 Remove the upper part of the bobbin case 3 with the bobbin 2 Set the tension spring 1 by turning the adjustment screw 2 until the needed tension value is reached 3 Insert the upper part of the bobbin case Risk of injury due to the needle tip and moving parts The hook thread tension may only be adjusted with the sewing un...

Страница 21: ...ighten the screw 1 4 When changing to another needle size the distance between the hook and needle must be readjusted see service instructions Otherwise the following faults can occur Changing to a thinner needle Missing stitches damage to the thread Changing to a thicker needle Damage to the hook tip damage to the needle Risk of injury due to the needle tip and moving parts Only replace the needl...

Страница 22: ...fely clamped to avoid it twisting when you feed in the material The stop 3 sets the opening width of the hook feet 1 Switch on the automatic sewing machine 2 Press the Ready button The clamp lifts pedal ready for sewing 3 Press the Ready button The clamp remains raised pedal locked 4 Release the knurled screw 4 Risk of injury due to the needle tip and moving parts Exercise caution when adjusting t...

Страница 23: ... button clamp is optionally equipped with a button shank shaper 1 Swivelling the button shank shaper in out 1 Manually swivel the button shank shaper in or out with the button clamp raised using the swivel lever 2 adjust shank height 1 Turn the adjusting screw 3 clockwise shank is longer anticlockwise shank is shorter Setting up the button shank shaper The button shank shaper position can be adjus...

Страница 24: ...n is lit Sewing Insert the material Push pedal forward to stage 1 Clamp lowers Relieve the pedal Clamp raises Position the material Push the pedal completely forward The automatic sewing machine sews at the preset speed Interrupting the sewing procedure in the sewing cycle Push the pedal back or press the Reset button The automatic sewing machine stops The clamp remains lowered Continuing sewing i...

Страница 25: ... LED Memorizes loads sewing patterns from a USB stick 2 Needle thread clamp button with LED LED on Needle thread clamp on LED off Needle thread clamp off 3 Memory button Edits storage functions 4 Reset button Deletes and error and reinstates the settings 5 Ready button with LED Toggles between programming and sewing mode LED on Sewing mode LED off Programming mode 6 LED error LED on error 7 Displa...

Страница 26: ...utton until the display shows required sewing pattern number in the Function display 8 Buttons Program Changes parameters and navigates forward backward 9 Display function Shows values of selected functions programs 10 Buttons function Changes values of functions programs 11 Selection button Selects various functions The corresponding function LED is lit 12 Sewing pattern memory buttons Memorizes ...

Страница 27: ...ions for the selected sewing pattern 5 4 3 Converting the buttonhole gap class 532 The buttonhole gap is factory set to 3 4 mm 3 4 mm 100 You can change the percentage value to set the buttonhole gap Buttonhole gap mm Value Buttonhole gap mm Value Buttonhole gap mm Value 1 29 2 9 85 4 8 141 1 1 32 3 88 4 9 144 1 2 35 3 1 91 5 147 1 3 38 3 2 94 5 1 150 1 4 41 3 3 97 5 2 153 1 5 44 3 4 100 5 3 156 1...

Страница 28: ...ton until the LED in the Sewing pattern shape icon is lit The Program display shows the current sewing pattern shape 2 Press the Ready button to confirm the sewing pattern The LED in the Ready button is lit 3 Push the foot pedal forward The clamp is lowered 4 Press the Function buttons to sew 1 stitch each The Function display shows the current number of stitches 5 Press the Reset button The clamp...

Страница 29: ...elected 1 Insert the material 2 Push the foot pedal forward to the first position The clamp is lowered If you release the pedal the clamp is raised 3 Push the foot pedal fully forward The sewing process starts At the end of sewing the clamp is automat ically raised 5 10 Counter The counter can be used as a unit counter parameter number U020 or as an automatic stop counter parameter number U076 Pre...

Страница 30: ...r The LED in the button is lit 4 Press the Function buttons to change values 5 Press the Reset button to reset a changed value 6 Press the Ready button to memorize a change The LED in the button is unlit 7 Press the Memory button The LED in the button is unlit 5 12 2 Editing parameters in level M2 Preconditions The machine is in programming mode the LED in the Ready button is unlit 1 Press the Mem...

Страница 31: ...sewing patterns can be memorized on the sewing pattern mem ory keys P1 to P5 50 memory slots are available for this The storage slots are accessed using the Function buttons the stor age slots up to 25 can also be accessed using the sewing pattern memory keys and combinations of them Keyboard shortcuts sewing pattern storage buttons 5 14 1 Mapping memory buttons Preconditions The machine is in pro...

Страница 32: ...eady button to confirm the deletion 6 Press the Memory button to quit memory mode 5 15 Storing sewing pattern sequences Besides the sewing patterns in memory slots P1 P50 the automatic sew ing machine also lets you use memory slots C01 C25 Preconditions The machine is in programming mode the LED in the Ready button is unlit 1 Press the Memory and P3 buttons at the same time 2 Press the Program but...

Страница 33: ...rns in a sequence press the Pro gram buttons and select the sewing pattern 5 17 Deleting sewing pattern sequences Preconditions The machine is in programming mode the LED in the Ready button is unlit 1 Press the Memory and P3 buttons at the same time 2 Press the Function buttons to select a sewing pattern sequence C01 C25 3 Press the Ready button to confirm the sewing pattern sequence 4 Press the ...

Страница 34: ...utton is lit 2 Select parameter number U098 using the Program buttons 3 Press the Ready button 4 Enter the function value 1 with the Function buttons 5 Press the Selection button The controller beeps 1x If the controller beeps 3x the reset was unsuc cessful 5 20 Editing sewing patterns externally 5 20 1 MS Excel or text editor Sewing patterns can be created and edited externally on a PC e g using ...

Страница 35: ...s are accurate to a precision of 0 1 mm and are thus separated in an MS Excel table or comma separated in a text editor Note For stitch coordinates in the text editor the last line of coordinates must be terminated with a line end so that the cursor sits in the next empty line 2 Memorize the file File name HSR2000 HSR2099 File format CSV 3 Memorize the file on a USB stick ...

Страница 36: ... A to copy the table 4 Open MS Excel and insert the table by pressing CTRL V 5 Multiply the stitch coordinates by 10 e g 17 2 becomes 172 6 Memorize the file File name HSR2000 HSR2009 File format CSV 7 Memorize the file on a USB stick 5 21 Working with a USB stick You can memorize up to 10 of your own sewing patterns on the controller using a USB stick Preconditions The machine is in programming m...

Страница 37: ... PresstheSelectionbuttontoloadthesewingpatternfromtheUSBstick The Function display shows the value ok the controller beeps the sewing pattern is memorized 4 Press the Reset button 2x Storing a sewing pattern from the controller on the USB stick value 2 1 Press the Function buttons to set the value 2 2 Press the Selection button to memorize the sewing pattern on the USB stick HSW2001 scv U01 HSW201...

Страница 38: ... button is unlit 5 22 Error messages In case of error the LED in the Error button is lit Error message Description Potential cause Remedy E 8 Error Table data Unable to read the table data Memorize the table data again E 1 0 Error Sewing pattern number The selected sewing pat tern is not memorized in ROM or set to non reada ble The sewing pattern is 0 Press the Reset button to confirm the sew ing ...

Страница 39: ...h ON Reinsert the USB stick E 5 0 6 USB read error Unable to read U01 U10 Main switch OFF Main switch ON Reinsert the USB stick E 5 0 7 Read error own sewing patterns U01 U10 read error Download the data again E 5 0 8 File error own sew ing patterns U01 U10 read error Check file type E 5 0 9 File error own sew ing patterns U01 U10 read error Check file type E 5 1 0 File error own sew ing patterns ...

Страница 40: ...F Check sensor E 9 0 8 Error search Y axis Y axis sensor not respond ing Main switch OFF Check sensor E 9 1 0 Error Clamp foot search Clamp foot sensor not responding Main switch OFF Check sensor E 9 1 1 Error clamp foot motor Clamp foot motor not run ning correctly Main switch OFF Check motor and connection E 9 1 3 Error Thread catcher search The thread catcher sensor is not responding Main switc...

Страница 41: ...als A clean sewing machine is a trouble free sewing machine Fig 15 Cleaning and inspection Risk of injury due to the needle tip and moving parts The automatic sewing machine must be switched off for all maintenance CAUTION Risk of injury due to flying particles Cleaning with compressed air can cause eye inju ries or damage the respiratory system NEVER blow particles in the direction of other per s...

Страница 42: ...hread cutter thread trimmer Area around the needle 8 Control box Keep the fan screens free 8 Risk of injury due to contact with oil Contact with oil can cause irritation skin problems allergies or skin injuries ALWAYS avoid extended contact with oil After contact ALWAYS clean the affected skin ar eas thoroughly WARNING Risk of environmental damage due to used oil Improper handling of used oil can ...

Страница 43: ... an equivalent oil with the following specifications Viscosity at 40 C 10 mm s Ignition point 150 C DA 10 can be purchased from DÜRKOPP ADLER AG retail outlets under the following part numbers 250 ml container 9047 000011 1 litre container 9047 000012 2 litre container 9047 000013 5 litre container 9047 000014 2 1 1 Oil reservoir 2 Oil filler opening ...

Страница 44: ...intenance works 1 Lubrication points 1 1 1 1 1 1 Maintenance work Explanation Operatin g hours Top up with oil The automatic sewing machine is equipped with central oil wick lubrication Oil is supplied to the bearing points from the oil reservoir 1 The oil level must not drop below the B mark on the oil reservoir Top up with oil through the oil filler opening 2 up to the A mark 8 Lubricating the a...

Страница 45: ...wing patterns 7 1 Standard sewing patterns class 512 No Stich diagram Number of stitches Size mm X x Y 1 42 16x2 2 10x2 3 16x2 5 4 24x3 5 28 10x2 6 16x2 7 36 10x2 8 16x2 5 9 56 24x3 10 64 24x3 11 21 6x2 5 12 28 6x2 5 13 36 6x2 5 14 14 8x2 15 21 8x2 16 28 8x2 17 21 10x0 1 ...

Страница 46: ... 0 03 2013 18 28 10x0 1 19 25x0 1 20 36 25x0 1 21 41 25x0 1 22 44 35x0 1 23 28 4x20 24 36 25 42 26 56 27 18 0 1x20 28 21 0 1x10 29 0 1x20 30 28 0 1x20 31 52 10x7 32 63 12x7 33 24 10x6 34 31 12x6 35 48 7x10 No Stich diagram Number of stitches Size mm X x Y ...

Страница 47: ...2 532 Version 01 0 03 2013 45 36 48 7x10 37 90 24x3 38 28 8x2 39 28 Ø 12 40 48 41 29 2 5x20 42 39 2 5x25 43 45 2 5x25 44 58 2 5x30 45 75 2 5x30 46 42 2 5x30 47 91 Ø 8 48 99 49 148 50 164 No Stich diagram Number of stitches Size mm X x Y ...

Страница 48: ...ibution Size mm X x Y 1 34 6 6 3 4x3 4 18 44 6 3 4x0 2 35 8 8 19 45 8 3 10 10 20 10 4 12 12 21 12 5 36 6 6 3 4x3 4 22 16 6 37 8 8 23 46 6 0x3 4 7 10 10 24 10 8 12 12 25 12 9 38 6 6 3 4x3 4 26 47 6 6 3 4x3 4 10 39 8 8 27 10 10 11 10 10 28 48 6 6 3 4x3 4 12 40 6 6 3 4x3 4 29 10 10 13 41 8 8 30 49 5 5 5 3x2 5 14 10 10 31 8 8 8 15 42 6 6 3 4x3 4 32 50 5 5 5 3x2 5 16 43 8 8 33 8 8 8 17 10 10 ...

Страница 49: ...letely by Dürkopp Adler Machine head Accessory kit with Thread stand Protective cover Fastening material Control unit parts set complete Main switch Control panel Control unit Optional equipment Frame with table top drawer and linkage Pedal 8 2 General information and transport safety The automatic sewing machine must be set up by trained specialist per sonnel 1 Remove the following transport lock...

Страница 50: ...rame Assembling the individual frame components Risk of injury due to insufficient load bearing capacity of self made table top Make sure that the table top has the required load bearing capacity and strength Cut outs in any table tops you create yourself must have the dimensions given in the drawing see Ap pendix CAUTION 3 1 2 1 Frame strut 2 Pedal 3 Adjusting screw ...

Страница 51: ... the centre of the frame strut 1 The frame strut 1 has slots that let you adjust the pedal 8 3 3 Completing the table top Fig 19 Completing the table top I 1 Lay the table top 1 on its back on a work surface 2 Bolt the main switch 2 onto the left underside of the table top 3 Connect the connecting cables 3 and 4 to the control box 5 on the table top where possible use nail clamps and strain relief...

Страница 52: ...nderside of the table top 2 Bolt the control box 1 onto the underside of the table top using 3 screws 2 washers circlips and nuts 8 3 4 Assembling the machine head support Fig 21 Assembling the machine head support 1 Insert the machine head support 1 into drill hole 2 on the table top 2 1 1 Control box 2 Screws 2 1 1 Machine head support 2 Hole ...

Страница 53: ... is adjustable between 750 and 950 mm measured to the upper edge of the table top The frame height should match the oper ator s size 1 Loosen the screws 1 on both frame braces 2 To avoid tilting pull out or push in the table top evenly on both sides The scales 2 on the outer sides of the braces act as an adjustment aid 3 Tighten both screws 1 1 2 1 Screws 2 Scale ...

Страница 54: ... Fitting the machine head 1 Place the automatic sewing machine 1 on the table top 2 Fasten the automatic sewing machine on the left and right using the brackets 2 and 3 To do so bolt on the two brackets using the bolts 4 the clamp 5 and nuts 2 3 2 4 5 1 1 Automatic sewing machine 2 Bracket 3 Bracket 4 Screw 5 Bar ...

Страница 55: ...oil catchment container 5 4 Push the rubber supports 4 into the table top 6 8 4 Electrical connections 5 6 1 2 3 4 1 Screw 2 Bracket 3 Oil line 4 Rubber support in the oil catchment tray 5 Oil catchment container Risk of injury due to electrical current Unprotected contact with electrical current can cause severe to fatal injuries ONLY qualified electricians or persons with equiv alent training ma...

Страница 56: ...he control unit s rating plate 8 4 2 Connecting the cables to the control unit Fig 25 Connecting the cables to the control unit 1 Connect the cables All cables are labelled 2 Route the cables to the control box and bundle with cable ties 3 Connect the plugs on the cables 4 Connect the equipotential bonding cables to the control box at the point marked with an earth sign ...

Страница 57: ...8 5 Fitting the cover Fig 26 Fitting the cover 1 Bolt the cover 1 onto the machine head using 4 screws 2 8 6 Fitting the eye guard Fig 27 Fitting the eye guard 1 Bolt the eye guard 1 onto the machine head using 2 screws 2 1 2 1 Protective cover 2 Screw 1 2 1 Eye guard 2 Screw ...

Страница 58: ...nto the socket 2 Main switch OFF 3 Thread in the bobbin thread 4 Main switch ON 5 Fill the bobbin at medium speed 6 Main switch OFF 7 Thread in the needle and hook thread 8 Select material 9 Start a sewing test at low speed and continuously increase the speed 10 Check to make sure the seams are of the required quality If not see Adjusting the needle thread tension on page 14 1 2 3 1 Button holder ...

Страница 59: ...Appendix Operating manual 512 532 Version 01 0 03 2013 57 9 Appendix 9 1 Drawings ...

Страница 60: ...Appendix 58 Operating manual 512 532 Version 01 0 03 2013 ...

Страница 61: ......

Страница 62: ...r Str 190 D 33719 Bielefeld Germany Phone 49 0 521 925 00 E Mail service duerkopp adler com www duerkopp adler com Subject to design changes Printed in Germany Dürkopp Adler AG Original Instructions 0791 512741 01 0 EN 03 2013 ...

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