DT SWISS RATCHET EXP Скачать руководство пользователя страница 22

22

3.  TROUBLE SHOOTING

Issue

Reason

Solution

Freewheel is blocked

Spacer was forgotten during 

assembly.

Check correct assembly,  

see “2.1 Overview”, page 5.

Spacer was compressed by 

overtightening the thru axle.

Measure the length of the spacer. 

If the spacer is shorter than 10.7 

mm, it must be replaced.

Freewheel does not engage 

/ slips

Loose ratchet is mounted 

upside down.

Check correct assembly,  

see “2.1 Overview”, page 5.

Too much or wrong grease on 

the ratchets.

Clean and grease ratchets,  

see “2.14 Mounting the freewheel 

system”, page 18.

Ratchets are worn.

Replace ratchets.

Spring was forgotten during 

assembly.

Check correct assembly,  

see “2.1 Overview”, page 5.

Wear of the internal teeth of 

the freewheel body

Replace atchets, replace 

freewheel body. Thoroughly clean 

the freewheel system.

Hub has axial play

Ball bearings were not 

mounted correctly.

Check correct assembly,  

see “2.1 Overview”, page 5.

Ball bearings are worn out.

Replace ball bearings.

Hub rotates stiffly

Ball bearings are worn out.

Replace ball bearings.

Ball bearing non drive side 

too tight.

Check correct assembly,  

see “2.1 Overview”, page 5.

Mounting sequence of the ball 

bearings not observed.
Ball bearing pressed too far 

into the threaded ratchet 

before assembly.

Hub makes noise

Ball bearings are worn out.

Replace ball bearings.

Notches from the cassette 

on the freewheel body.

The steel cassette works 

itself into the alloy web of the 

freewheel body.

Remove bad notches from the 

rotor using a file.

Freewheel body rotates with 

difficulty.

Ball bearings in the freewheel 

body are worn out.

Replace freewheel body.

Freewheel is too noisy / too 

quiet.

The perception of the freewheel sound is very subjective. While 

some riders prefer a loud freewheel sound, other riders want 

a quiet freewheel. In principle, the freewheeling sound can be 

influenced by the amount of grease between the ratchets. Less 

grease increases the freewheeling sound, but at the same time 

leads to higher wear.

Содержание RATCHET EXP

Страница 1: ...RATCHET EXP HUBS TECHNICAL MANUAL V2022 01...

Страница 2: ...l body and freewheel system 8 2 5 Dismounting the ball bearing on the non drive side 9 2 6 Dismounting the threaded ratchet 10 2 7 Dismounting the bearing from the threaded ratchet 11 2 8 Checking the...

Страница 3: ...rienced user the possibility to carry out minor service work himself If you have any doubts about your own abilities you should definitely contact an expert or a DT Swiss Service Center Any warranty c...

Страница 4: ...e indicated at the beginning of a chapter in the table Required material The use of different tools is at the discretion of the user If components are damaged by the usage of differing tools the user...

Страница 5: ...TCHET EXP SYSTEM 2 1 OVERVIEW 1 2 3 4 5 6 7 8 9 10 11 12 13 1 end cap non drive side 8 spacer 2 ball bearing non drive side 9 loose ratchet 3 axle 10 spring 4 hub shell 11 washer 5 ball bearing drive...

Страница 6: ...5314S mounting dismounting tool for the threaded ratchet 1 HXTXXX00N8387S mounting dismounting tool ball bearing drive side 1 HXTXXX00N6106S installation tool for hub seal 1 HXTXXX00N1000S The tool ki...

Страница 7: ...XXX00N2464S ball bearing for 240 hubs Drive side non drive side 1526 15 x 26 x 7 mm 2 HSBXXX00N3741S hub seal 1 HSOXXX00N1031S spacer HRDXXX00N8242S Service Kit 36 teeth consisting of loose ratchet 36...

Страница 8: ...SYSTEM 1 Pull off both end caps by hand If the end caps cannot be pulled off by hand clamp the end caps carefully into a vise with ground clamping jaws and pull the hub wheel upwards 2 Pull the freew...

Страница 9: ...ratchet and the washer from the freewheel body 2 5 DISMOUNTING THE BALL BEARING ON THE NON DRIVE SIDE 1 Tap out the ball bearing on the non drive side with a plastic hammer with slight hammer strokes...

Страница 10: ...Insert the axle with the long side first into the hub and through the threaded ratchet If the axle is inserted through the ratchet with the short side first the tool is not sufficiently guided The ax...

Страница 11: ...hing of the threaded ratchet must face upwards Put the ratchet on the side of the tool with the fitting diameter The ratchet may only move minimally in tool HXTXXX00N6106S 2 Slide the axle with its sh...

Страница 12: ...h in the hub shell 4 Turn the screwdriver 90 around its longitudinal axis and push the seal out of its seat 2 9 CLEANING AND CHECKING ALL PARTS 1 Clean all parts of the hub threaded ratchet sleeve spr...

Страница 13: ...nd the threaded ratchet 2 Put the threaded ratchet with the toothing facing downwards onto the mounting dismounting tool Put the ratchet on the side of the tool with the fitting diameter The ratchet m...

Страница 14: ...th universal grease 2 Put the installation cylinder into the vise 3 Insert the axle into the installation cylinder with the short side first 4 Push the hub shell onto the installation cylinder with th...

Страница 15: ...on cylinder and unclamp the installation cylinder from the vice 8 Clamp the mounting dismounting tool for the threaded ratchet into the vice 9 Slide the axle with its long end through the ball bearing...

Страница 16: ...t 2 Grease the bearing seat and the axle with universal grease 3 Push a new bearing on the axle with the colored side facing outwards 4 Clamp the mounting dismounting tool for the threaded ratchet int...

Страница 17: ...e in or out and repeat previous steps until the hub is turning smoothly 2 13 MOUNTING THE HUB SEAL 1 Put the sealing onto the mounting tool HXTXXX00N1000S 2 Make sure that the axle is in the hub with...

Страница 18: ...on of the ratchets may not work The ratchets may slip during pedaling Only apply a thin even layer of grease Only use the red DT Swiss special grease 1 Apply DT Swiss special grease evenly to the oute...

Страница 19: ...Ratchet EXP Technical Manual 19 3 Put the spring onto the washer and put the ratchet o to the spring 4 Put the washer spring and ratchet into the freewheel body...

Страница 20: ...caps 4 Put on the left and the right end cap The shorter end cap must be placed on the drive side 2 16 CHECK THE FUNCTIONALITY 1 Turn the freewheel body in both directions The freewheel body can be tu...

Страница 21: ...Ratchet EXP Technical Manual 21...

Страница 22: ...ee 2 1 Overview page 5 Ball bearings are worn out Replace ball bearings Hub rotates stiffly Ball bearings are worn out Replace ball bearings Ball bearing non drive side too tight Check correct assembl...

Страница 23: ...64 600 Oborniki Poland service pl dtswiss com DT SWISS AG L ngfeldweg 101 CH 2504 Biel Bienne service ch dtswiss com DT SWISS INC 2493 Industrial Blvd USA Grand Junction CO 81505 techusa dtswiss com D...

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