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DT SWISS RATCHET EXP, Техническое руководство

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Ratchet EXP - Technical Manual

17

8.  Check the ball bearings.

 

→

It must be possible to turn the hub with 

slight resistance.

 

→

The hub must not have axial play.

9.  Tap the ball bearing on the non drive side 

in or out and repeat previous steps until the 

hub is turning smoothly.

2.13 MOUNTING THE HUB SEAL

1.  Put the sealing onto the mounting tool.

HXTXXX00N1000S

2.  Make sure that the axle is in the hub with 

the short side first.

3.  Put the mounting tool with the sealing onto 

the axle.

4.  Push on the installation cylinder and drive 

in the sealing with slight hammer strokes.

HXTXXX00N5314S /

HXTXXX00N5025S

Содержание RATCHET EXP

Страница 1: ...RATCHET EXP HUBS TECHNICAL MANUAL V2022 01...

Страница 2: ...l body and freewheel system 8 2 5 Dismounting the ball bearing on the non drive side 9 2 6 Dismounting the threaded ratchet 10 2 7 Dismounting the bearing from the threaded ratchet 11 2 8 Checking the...

Страница 3: ...rienced user the possibility to carry out minor service work himself If you have any doubts about your own abilities you should definitely contact an expert or a DT Swiss Service Center Any warranty c...

Страница 4: ...e indicated at the beginning of a chapter in the table Required material The use of different tools is at the discretion of the user If components are damaged by the usage of differing tools the user...

Страница 5: ...TCHET EXP SYSTEM 2 1 OVERVIEW 1 2 3 4 5 6 7 8 9 10 11 12 13 1 end cap non drive side 8 spacer 2 ball bearing non drive side 9 loose ratchet 3 axle 10 spring 4 hub shell 11 washer 5 ball bearing drive...

Страница 6: ...5314S mounting dismounting tool for the threaded ratchet 1 HXTXXX00N8387S mounting dismounting tool ball bearing drive side 1 HXTXXX00N6106S installation tool for hub seal 1 HXTXXX00N1000S The tool ki...

Страница 7: ...XXX00N2464S ball bearing for 240 hubs Drive side non drive side 1526 15 x 26 x 7 mm 2 HSBXXX00N3741S hub seal 1 HSOXXX00N1031S spacer HRDXXX00N8242S Service Kit 36 teeth consisting of loose ratchet 36...

Страница 8: ...SYSTEM 1 Pull off both end caps by hand If the end caps cannot be pulled off by hand clamp the end caps carefully into a vise with ground clamping jaws and pull the hub wheel upwards 2 Pull the freew...

Страница 9: ...ratchet and the washer from the freewheel body 2 5 DISMOUNTING THE BALL BEARING ON THE NON DRIVE SIDE 1 Tap out the ball bearing on the non drive side with a plastic hammer with slight hammer strokes...

Страница 10: ...Insert the axle with the long side first into the hub and through the threaded ratchet If the axle is inserted through the ratchet with the short side first the tool is not sufficiently guided The ax...

Страница 11: ...hing of the threaded ratchet must face upwards Put the ratchet on the side of the tool with the fitting diameter The ratchet may only move minimally in tool HXTXXX00N6106S 2 Slide the axle with its sh...

Страница 12: ...h in the hub shell 4 Turn the screwdriver 90 around its longitudinal axis and push the seal out of its seat 2 9 CLEANING AND CHECKING ALL PARTS 1 Clean all parts of the hub threaded ratchet sleeve spr...

Страница 13: ...nd the threaded ratchet 2 Put the threaded ratchet with the toothing facing downwards onto the mounting dismounting tool Put the ratchet on the side of the tool with the fitting diameter The ratchet m...

Страница 14: ...th universal grease 2 Put the installation cylinder into the vise 3 Insert the axle into the installation cylinder with the short side first 4 Push the hub shell onto the installation cylinder with th...

Страница 15: ...on cylinder and unclamp the installation cylinder from the vice 8 Clamp the mounting dismounting tool for the threaded ratchet into the vice 9 Slide the axle with its long end through the ball bearing...

Страница 16: ...t 2 Grease the bearing seat and the axle with universal grease 3 Push a new bearing on the axle with the colored side facing outwards 4 Clamp the mounting dismounting tool for the threaded ratchet int...

Страница 17: ...e in or out and repeat previous steps until the hub is turning smoothly 2 13 MOUNTING THE HUB SEAL 1 Put the sealing onto the mounting tool HXTXXX00N1000S 2 Make sure that the axle is in the hub with...

Страница 18: ...on of the ratchets may not work The ratchets may slip during pedaling Only apply a thin even layer of grease Only use the red DT Swiss special grease 1 Apply DT Swiss special grease evenly to the oute...

Страница 19: ...Ratchet EXP Technical Manual 19 3 Put the spring onto the washer and put the ratchet o to the spring 4 Put the washer spring and ratchet into the freewheel body...

Страница 20: ...caps 4 Put on the left and the right end cap The shorter end cap must be placed on the drive side 2 16 CHECK THE FUNCTIONALITY 1 Turn the freewheel body in both directions The freewheel body can be tu...

Страница 21: ...Ratchet EXP Technical Manual 21...

Страница 22: ...ee 2 1 Overview page 5 Ball bearings are worn out Replace ball bearings Hub rotates stiffly Ball bearings are worn out Replace ball bearings Ball bearing non drive side too tight Check correct assembl...

Страница 23: ...64 600 Oborniki Poland service pl dtswiss com DT SWISS AG L ngfeldweg 101 CH 2504 Biel Bienne service ch dtswiss com DT SWISS INC 2493 Industrial Blvd USA Grand Junction CO 81505 techusa dtswiss com D...

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