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DRI-AIR

INDUSTRIES, INC.

OPERATING MANUAL - APD 1-9, HPD 1-9 PORTABLE DRYERS
Revision 10/8/02

Page 1

APD 1-9 HPD 1-9

OPERATING MANUAL

Содержание APD 1-9

Страница 1: ...DRI AIR INDUSTRIES INC OPERATING MANUAL APD 1 9 HPD 1 9 PORTABLE DRYERS Revision 10 8 02 Page 1 APD 1 9 HPD 1 9 OPERATING MANUAL...

Страница 2: ...ANUAL APD 1 9 HPD 1 9 PORTABLE DRYERS Revision 10 8 02 Page 2 DRI AIR INDUSTRIES INC 16 THOMPSON ROAD P O BOX 1020 EAST WINDSOR CT 06088 1 0 2 0 Tel 860 627 5110 FAX 860 623 4477 Internet http www dri...

Страница 3: ...mpressed Air Connection 10 START UP PROCEDURE 11 Standard Electrics 11 To Set Temperature 11 Microprocessor Control 12 CLOSED LOOP LOADING SYSTEM 13 Receiver Installation 13 Vacuum Check 14 Adjustment...

Страница 4: ...lease see the Air Flow Schematic on Page 6 HP4 X Design Our patented HP4 X design incorporates 4 desiccant beds where two are stacked one over the other This nearly doubles the amount of desiccant ava...

Страница 5: ...e advanced Microprocessor Control Module while the HP4 X series is only available with the Microprocessor Control Module The PLC Control module includes a PLC control board display board temperature c...

Страница 6: ...02 Page 6 AIR FLOW SCHEMATIC FOR APD 1 9 DRYERS XX VORTEX BLOW ER 4 WAY ZONE VALVE FILTER VENT SAFETY THERMAL SAFETY THERMAL REGENERATION AND PROCESS HEATER TO HOPPER PROCESS HEATER APD 5 9 CONTROL TH...

Страница 7: ...FILTER VENT CONTROL THERMOCOUPLE M2 CONTROL THERMOCOUPLE M1 SAFETY THERMAL SAFETY THERMAL SAFETY THERMAL REGENERATION AND PROCESS HEATER REGENERATION AND PROCESS HEATER TO HOPPER PROCESS HEATER HPD 5...

Страница 8: ...ANUAL APD 1 9 HPD 1 9 PORTABLE DRYERS Revision 10 8 02 Page 8 D rye r C ycle D ia g ra m D e sica nt B e d s Zo ne 1 He a ting Zo ne 2 C o o ling Zo ne 2 He a ting Zo ne 1 C o o ling Va lve Shifts Va...

Страница 9: ...U3 U4 U6 C8 U1 1 C 15 D8 D9 D0 D1 D2 D3 D4 D5 D6 D7 D10 D11 D12 D13 D14 D15 C4 C5 C6 C7 C9 C19 J5 R 2 O S C 1 O S C 3 O S C 2 J2 U8 U9 U1 C1 0 1 2 3 5 6 7 4 U2 Jp7 Rn4 R n3 U5 U18 C14 Tb2 S mal l PLC0...

Страница 10: ...r is required 3 PHASE DRYER INSTALLATION CHECK FOR CORRECT MOTOR ROTATION BEFORE RUNNING DRYER To check motor rotation Leave the electrical cabinet door open so the blower can be observed Turn on the...

Страница 11: ...to the unit is on Press ON button on key pad 2 Illuminated BLOWER Light indicates Blower is on 3 Flashing ZONE light indicates bed is in Regeneration cycle 4 Steady ZONE light means bed is in cooling...

Страница 12: ...icates actual temperature 6 Right display shows dewpoint or set temp press TEMP D POINT button to change 7 To set high temp alarm degrees over setting press ALARM right display shows setting change se...

Страница 13: ...installed please consult the Dual Closed Loop Loader Operating Manual enclosed with your dryer Prior to installing the receiver you must inspect the surface of the molding press feed throat that the r...

Страница 14: ...l feeder associated with the molding press The presence of vacuum leaks at these locations may exhibit the following characteristics n Material in the receiver may be seen to bubble or move when loadi...

Страница 15: ...f the material wand inserted into the take off box or the density of the resin To adjust the flow take the steps detailed below Upon initial operation of the loading system push the wand in until it s...

Страница 16: ...be easily disconnected by pushing in on the plastic sleeve and removing the hose The air line should be pressurized when the system is loading 5 Ensure the drain valve at the bottom of the filter is c...

Страница 17: ...sary c Pressure gage should read 60 PSI 3 Air Flow Circuit a Ensure Zone Valve position corresponds to the regeneration cycle by comparing the Zone position lights on the Zone Valve to the ZONE positi...

Страница 18: ...machine holding in the start button Monitor the actual temperature to see if it exceeds the set point or can not reach the set point If it can not reach set point see section below Machine will not ru...

Страница 19: ...ower when the LED is not lit which will indicate a failed relay 4 Check the valve position The Dri Air rotary valve is designed to provide very little flow restriction and no leakage It incorporates h...

Страница 20: ...le Board 84049 NR Transformer 83437 84131 Current Transformer NR 82246 Main Contactor 82270 82270 Solid State Relay 82302 82302 IEC Contactor 80576 80576 IEC Contactor 84860 84860 Power Board 83493 83...

Страница 21: ...84131 Current Transformer NR 82246 Main Contactor 82270 82270 Solid State Relay 82302 82302 IEC Contactor 80576 80576 IEC Contactor 84860 84860 Power Board 83493 83493 Power Board 208 230 v Dryers 840...

Страница 22: ...DRI AIR INDUSTRIES INC OPERATING MANUAL APD 1 9 HPD 1 9 PORTABLE DRYERS Revision 10 8 02 Page 22 NOTES...

Страница 23: ...DRI AIR INDUSTRIES INC OPERATING MANUAL APD 1 9 HPD 1 9 PORTABLE DRYERS Revision 10 8 02 Page 23 NOTES...

Страница 24: ...DRI AIR INDUSTRIES INC OPERATING MANUAL APD 1 9 HPD 1 9 PORTABLE DRYERS Revision 10 8 02 Page 24 NOTES...