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16012 rev 2012-02-29

PURPOSE OF THE MACHINE

The unit is intended for cleaning of air-driven spray-guns using
either thinner-based solvents or water-based solvents.

The unit has two separate areas for cleaning:
1. An automatic washer (item 1 illustration 1), intended for

cleaning of spray-guns with gravity fed paint-cups.

2. A sink (item 2 illustration 1), intended for manual cleaning

of other tools used in connection with vehicle paint-jobs
like: spray-guns with suction fed paint-cups, fi ller scrapers,
paint brushes and such.

All other use of the unit are not allowed like:
–  Emptying excess paint into the unit
–  Cleaning of electric chargeable items
–  Collecting of various waste
–  Cleaning of textile materials
–  Storing of items
–  Cleaning of hands or other parts of the human body
–  Cleaning of any items for food or drinks

ASSEMBLY

– First of all, check if the machine has been damaged during

the transport. Remove the packaging and check again that
the machine has not been damaged during the transport. If
so, report this immediately to the transport company.

– Fit the fl ange for the extraction (item 3 illustration 1) with

the 4 screws included (see detail illustration 12)

– Fit the glass window into place (item 13 illustration 1) (see

detail illustration 13)

– The air-line on the left side of the unit (item 4 illustration 1)

is during transport placed inside the unit. Take it out, and
fasten it with the magnet in a convenient place on the left
side. The air-line can be routed either outside the side-wall,
or through the gap between the front lid and the side wall.

This air-line is intended to blow out the spray-gun after the
cleaning procedure.

– The air-gun on the right side of the unit (item 12 illustration

1) is during transport placed inside the unit. Take it out,
and fasten it with the magnet in a convenient place on the
right side. The air-line for the air-gun can be routed either
outside the side-wall, or through the gap between the front
lid and the side wall.

This air-gun is intended to blow the spray-gun dry after the
cleaning procedure.

PLACING THE UNIT

The DRESTER BOXER DOUBLE S is equipment Category 2 (ref.
ATEX-directive 94/9 EC) and may therefore be placed in loca-
tions classifi ed as Zone 1 (ref. ATEX-directive 1999/92 EC).
If the DRESTER BOXER DOUBLE S is installed in locations
classifi ed as Zone 2 or in unclassifi ed locations, the following
is valid provided that the ventilation of the unit is installed as
described further down in this manual:
The area inside the unit and inside the ventilation ducting, as
well as an area extending 0,5m over and on each side of the
unit, as well as 1m forward from the front of the unit is to be
classifi ed as Zone 1.
Furthermore an area extending 0,5 meter outside the described
Zone 1, is to be classifi ed as Zone 2 (see illustration below).
Within these areas, all equipment such as electrical items must
be approved for the Zones described. Equipment that generates
naked fl ames or sparks (e.g. welding or grinding equipment)
may not be used in this area. Smoking is not permitted. If in
any doubt, please contact the local fi re service authorities for
advice.

This manual is part of the unit and must be available at all
times.

INSTALLATION

Compressed air

The unit must be connected to compressed air of 7-12 bar
(110-180 psi). When in use, the unit consumes 150 litres/
min (6 cfm) of air (450 litres/min (16 cfm) if connected to a
DRESTER AIRVENT 11660).

The air is to be connected to the moisture trap inside the unit
(item 1 illustration 2). To access this point, remove the front
panel (item 5 illustration 1) by lifting it up-and-out. The air-line
can be led into this point via the slots on the side of the unit,
or through the open back of the unit. In either case, make sure
that the air-line do not bend the hoses or in any other way
harm the pneumatic system of the unit.
To prevent pressure drops, the air line and couplings must be
adequately dimensioned. The regulator on the unit is pre-set to
6.5 bar (100 psi). This is the optimal setting and must not be
altered.
The compressed air supplied to the unit must be clean and dry.
If it is not fi rst led through a water trap and fi lter, it may cause
damage to the pneumatic components of the unit, which will
invalidate any warranty claims.
Fit a connector to the air-line on the left side of the unit (item 4
illustration 1). This air-line is intended to blow out the spray-
gun after the cleaning procedure.