EOM
ENGINEERING OPERATION
&
MAINTENANCE
GPS CSA-Certified Bolted Metal Pumps
Natural Gas-Operated
GPS420/430, GPS820/830, and GPS1520/1530
WIL-17100-E-02
Where Innovation Flows
Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE GPS CSA Certified Bolted Metal Pumps Natural Gas Operated GPS420 430 GPS820 830 and GPS1520 1530 WIL 17100 E 02 Where InnovationFlows ...
Страница 2: ...3 GPS820 GPS830 Metal Full Stroke PTFE Fitted 13 GPS1520 GPS1530 Metal EZ Install TPE Fitted 14 GPS1520 GPS1530 Metal Full Stroke PTFE Fitted 14 Suction Lift Capability 15 Section 6 CSA Certified Pump Suggested Installation 17 Section 7 Disassembly Reassembly 20 Pump Disassembly 20 Grounding Strap for CSA Pumps 23 Air Valve Disassembly 24 Shaft Seal Installation 29 Section 8 Exploded View and Part...
Страница 3: ...lifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are registered and unregistered trademarks of their respective owners Nothing contained in this document should be construed as granting any license or right to use any trademark without the prior written perm...
Страница 4: ... Guide CAUTION Do not exceed 82 C 180 F air inlet temperature for all models CAUTION Pumps should be thoroughly flushed before installing into process lines CAUTION Always wear safety glasses when operating pump If diaphragm rupture occurs material being pumped may be forced out air exhaust CAUTION Before any maintenance or repair is attempted the compressed air line to the pump should be disconne...
Страница 5: ...nge Dot VALVE BALLS TF PTFE White WF WIL FLEX Santoprene Orange Dot VALVE SEATS A ALUMINUM S STAINLESS STEEL WF WIL FLEX Santoprene Orange Dot VALVE SEATS O RINGS TF PTFE White SPECIALTY CODES 0014 BSPT side ported inlet and discharge on 1 models 0504 DIN Flange NOTE Most elastomeric materials use colored dots for identification NOTE Not all models are available with all material options CSA CERTI...
Страница 6: ...s lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmospheric pressure forces fluid into the inlet manifold of the pump The inlet valve ball is forced off its seat allowing the fluid being pump...
Страница 7: ...18 20 4 R 274 10 8 S 224 8 8 T 152 6 U 178 7 V 11 0 4 LW0231 REV C DIMENSIONS ITEM METRIC mm STANDARD inch A 442 17 4 B 80 3 1 C 324 12 7 D 330 13 E 531 20 9 F 594 23 4 G 606 23 9 H 122 4 8 J 122 4 8 K 50 2 L 132 5 2 M 334 13 1 N 321 12 7 P 531 20 9 R 519 20 4 S 312 12 3 T 247 9 7 U 206 8 1 V 152 6 W 170 6 7 X 11 0 4 DIN mm ANSI inch X 150 DIA 5 0 DIA Y 109 DIA 4 3 DIA Z 16 DIA 0 6 DIA LW0296 Rev ...
Страница 8: ...N 321 12 6 P 531 20 9 R 518 20 4 S 274 10 8 T 224 8 8 U 178 7 V 203 8 W 11 0 4 DIN mm ANSI inch X 150 DIA 5 0 DIA Y 109 DIA 4 3 DIA Z 16 DIA 0 6 DIA LW0233 REV B DIMENSIONS ITEM METRIC mm STANDARD inch A 453 17 9 B 48 1 9 C 358 14 1 D 364 14 3 E 630 24 8 F 670 26 4 G 62 2 4 H 346 13 6 J 48 1 9 K 177 7 L 366 14 4 M 354 13 9 N 687 27 1 P 675 26 6 R 324 12 8 S 257 10 1 T 229 9 U 254 10 V 14 0 6 LW023...
Страница 9: ... 305 12 S 254 10 T 229 9 U 254 10 V 15 0 6 LW0240 REV A DIMENSIONS ITEM METRIC mm STANDARD inch A 452 17 8 B 89 3 5 C 400 15 7 D 405 16 E 675 26 6 F 752 29 6 G 758 29 8 H 116 4 6 J 117 4 6 K 387 15 3 L 48 1 9 M 177 7 N 366 14 4 P 354 13 9 R 687 27 1 S 675 26 6 T 324 12 8 U 254 10 V 326 12 8 W 378 14 9 X 16 0 6 DIN mm ANSI inch Y 165 DIA 6 0 DIA Z 125 DIA 4 8 DIA AA 18 DIA 0 8 DIA LW0239 REV A DIME...
Страница 10: ... P 354 13 9 R 687 27 1 S 675 26 6 T 324 12 8 U 254 10 V 326 12 8 W 378 14 9 X 16 0 6 DIN mm ANSI inch Y 165 DIA 6 0 DIA Z 125 DIA 4 8 DIA AA 18 DIA 0 8 DIA LW0241 REV A DIMENSIONS ITEM METRIC mm STANDARD inch A 635 25 B 61 2 4 C 426 16 8 D 759 29 9 E 818 32 2 F 84 3 3 G 50 2 H 210 8 3 J 189 7 4 K 722 28 4 L 414 16 3 M 358 14 1 N 307 12 1 P 257 10 1 R 282 11 1 S 15 0 6 LW0319 REV A DIMENSIONAL DRAW...
Страница 11: ...8 1 9 M 211 8 3 N 189 7 4 P 177 7 R 721 28 4 S 709 27 9 T 356 14 U 305 12 V 256 10 1 W 279 11 X 14 0 6 DIN mm ANSI inch Y 200 DIA 7 5 DIA Z 160 DIA 6 0 DIA AA 18 DIA 0 8 DIA ITEM METRIC mm STANDARD inch A 635 25 B 61 2 4 C 426 16 8 D 759 29 9 E 818 32 2 F 84 3 3 G 50 2 H 210 8 3 J 189 7 4 K 722 28 4 L 414 16 3 M 358 14 1 N 307 12 1 P 257 10 1 R 282 11 1 S 15 0 6 GPS1530 Stainless Steel DIMENSIONS ...
Страница 12: ...hould be specified so that daily operation parameters will fall in the center of the pump s performance curve GPS420 GPS430 METAL FULL STROKE PTFE FITTED Ship Weight 420 Threaded AL 26 kg 57 lb 430 Flanged AL 28 kg 62 lb 420 Threaded SS 50 kg 111 lb 430 Flanged SS 53 kg 116 lb Air Inlet 19 mm 3 4 Inlet 38 mm 1 1 2 Outlet 38 mm 1 1 2 Suction Lift 4 5 m Dry 14 8 8 6 m Wet 28 4 Disp per Stroke1 0 9 L...
Страница 13: ...ce pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve GP820 GPS830 METAL FULL STROKE PTFE FITTED Ship Weight 820 Threaded AL 47 kg 104 lb 830 Flanged AL 54 kg 118 lb 820 Threaded SS 73 kg 161 lb 830 Flanged SS 81 kg 178 lb Air Inlet 19 mm 3 4 Inlet 51 mm 2 Outlet 51 mm 2 Suction Lift 6 1 m Dry 20 0 9 0 m Wet 29 5 Disp per Stroke1 2 ...
Страница 14: ...ce pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve GP1520 GPS1530 METAL FULL STROKE PTFE FITTED Ship Weight 1520 Threaded AL 47 kg 104 lb 1520 Flanged AL 54 kg 118 lb 1530 Threaded SS 73 kg 161 lb Air Inlet 19 mm 3 4 Inlet 51 mm 2 Outlet 51 mm 2 Suction Lift 5 9 m Dry 19 3 8 6 m Wet 28 4 Disp per Stroke1 5 0 L 1 32 gal Max Flow R...
Страница 15: ...ating at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain GPS1520 GPS1530 METAL SUCTION LIFT CAPABILITY Suction lift cur...
Страница 16: ...WIL 17100 E 02 Wilden 16 Notes ...
Страница 17: ... the foundation will assist in minimizing pump vibration If quick closing valves are installed at any point in the discharge system or if pulsation within a system becomes a problem a surge suppressor should be installed to protect the pump piping and gauges from surges and water hammer Solids Passage All Wilden pumps are capable of passing solids A strainer should be used at the inlet of the pump...
Страница 18: ...ly to the pump An air regulator is used to regulate air pressure A needle valve is used to regulate volume Pump discharge rate can also be controlled by throttling the pump discharge by partially closing a valve in the discharge line of the pump This action increases friction loss which reduces flow rate See Section 5 This is useful when the need exists to control the pump from a remote location W...
Страница 19: ...e the gas valve spool to be unable to shift 7 Remove plug from pilot spool exhaust Pump runs but little or no product flows 1 Check for pump cavitation slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift liquid is not greater than the vapor pressure of the material being pumped cavitation 3 Check for sticking ball check valves If material...
Страница 20: ...act with your process fluid NOTE The model photographed is an aluminum 51 mm 2 advanced FIT pump Your specific pump model may vary from configuration shown however pump disassembly procedure will be the same Step 1 Before starting disassembly mark a line from each liquid chamber to its corresponding air chamber This line will assist in proper alignment during reassembly Step 2 Lift the discharge m...
Страница 21: ...mance Step 5 Using appropriate sized wrench loosen the inlet manifold from the liquid chambers NOTE Inverting the pump will facilitate removal of inlet manifold Step 6 Remove the inlet manifold to expose the valve balls and valve seats Step 7 Remove the inlet valve balls seats and valve seat O rings from the liquid chamber and inlet manifold inspect for nicks gouges chemical attack or abrasive wea...
Страница 22: ...ving the outer piston the diaphragm assembly can be disassembled Step 12 To remove the remaining diaphragm assembly from the shaft secure shaft with soft jaws a vise fitted with plywood or other suitable material to ensure shaft is not nicked scratched or gouged Using an adjustable wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if neces...
Страница 23: ... grounding strap to a CSA configured pump identify the designated grounding location on the muffler plate using the provided self tapping screw and grounding wire thread the grounding screw through the grounding wire lug into the muffler plate and tighten securely Figure 2 Completion of the pump grounding procedure must be done in accordance with local codes or in the absence of local codes an ind...
Страница 24: ...e of hazardous effects of contact with your process fluid The Wilden Pro Flo SHIFT metal pumps utilize a revolutionary Pro Flo SHIFT air distribution system Proprietary composite seals reduce the coefficient of friction and allow the Pro Flo SHIFT to run lube free The Pro Flo SHIFT air distribution system is designed to perform in on off non freezing non stalling tough duty applications Step 1 Usi...
Страница 25: ...the pilot spool Step 7 Gently remove the pilot spool from the sleeve and inspect for nicks wear or damage Replace the pilot spool assembly or sleeve O rings if necessary During reassembly never insert the dimpled end of the pilot spool first This will damage the single urethane O ring bypassing it over the ports in the pilot sleeve NOTE Do not remove seals from the assembly Seals are not sold sepa...
Страница 26: ...ce if necessary Using an appropriate sized wrench remove the pilot exhaust muffler Inspect for damage or contamination and replace if necessary Step 13 Using an appropriate sized hex wrench loosen and remove the four 4 air valve bolts from center section assembly Step 14 Lift away muffler plate and muffler plate gasket from center block Inspect for wear and replace if necessary Lift away the air v...
Страница 27: ...6 Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body Inspect seals for signs of wear and replace the entire air valve assembly if necessary Re insert the spool immediately into air valve body after inspection as the seals expand and cannot be reinserted after a length of time ...
Страница 28: ...on the center section Stainless bolts should be lubed to reduce the possibility of seizing during tightening Use a mallet to tamp lightly on the large clamp bands to seat the diaphragm before tightening GPS420 430 MAXIMUM TORQUE SPECIFICATIONS Description of Part Torque Air Valve Aluminum Stainless Steel 13 6 N m 120 in lb Air Chamber Center Block 27 1 N m 20 ft lb Outer Pistons 54 2 N m 40 ft lb ...
Страница 29: ...ape Be sure to pull the seal into as tight of a idney shape as possible this will allow the seal to travel down the bushing bore easier With the seal clamped in the pliers insert the seal into the bushing bore and position the bottom of the seal into the correct groove Once the bottom of the seal is seated in the groove release the clamp pressure on the pliers This will allow the seal to partially...
Страница 30: ...WIL 17100 E 02 Wilden 30 GPS420 GPS430 METAL EXPLODED VIEW ...
Страница 31: ... 1 2 MNPT to 1 FNPT 1 04 6959 08 04 6959 03 04 6959 08 24 Plug Pipe 1 4 MNPT 1 00 7010 08 00 7010 03 00 7010 08 WETTED PATH COMPONENTS 25 Liquid Chamber 2 04 5015 03 04 5015 03 04 5015 01 26 Manifold Discharge 1 1 2 NPT 1 04 5035 03 04 5035 03 04 5035 01 Manifold Discharge 1 1 2 BSPT 1 04 5036 03 04 5036 03 04 5036 01 Manifold Discharge 1 1 2 ANSI 1 04 5045 03 04 5045 03 04 5045 01 Manifold Discha...
Страница 32: ...WIL 17100 E 02 Wilden 32 GPS820 GPS830 ALUMINUM EXPLODED VIEW LW0301 Rev D ...
Страница 33: ...ounding Strap CSA 1 01 8303 99 22 Muffler 1 1 2 MNPT 1 04 3518 99R 23 Plug Pipe 1 4 MNPT 1 00 7010 08 WETTED PATH COMPONENTS 24 Liquid Chamber Bolted 2 08 5015 01 25 Manifold Discharge NPT 1 08 5035 01 Manifold Discharge BSPT 1 08 5036 01 Manifold Discharge ANSI 1 08 5045 01 Manifold Discharge DIN 1 08 5046 01 26 Manifold Inlet NPT 1 08 5095 01 Manifold Inlet BSPT 1 08 5096 01 Manifold Inlet ANSI ...
Страница 34: ...WIL 17100 E 02 Wilden 34 GPS820 GPS830 STAINLESS STEEL EXPLODED VIEW ALL CIRCLED PART IDENTIFERS ARE INCLUDED IN REPAIR KITS LW0303 Rev C ...
Страница 35: ...ischarge Manifold Center Ported 3 4 NPT 1 02 5035 01 697 02 5035 03 697 Discharge Manifold Center Ported 3 4 BSPT 1 02 5036 01 698 02 5036 03 698 Discharge Manifold Center Ported 1 NPT 1 02 5035 01 677 02 5035 03 677 Discharge Manifold Center Ported 1 BSPT 1 02 5036 01 678 02 5036 03 678 Discharge Manifold ANSI Flange 1 02 5030 03 Discharge Manifold DIN Flange 1 02 5031 03 19 Screw HHC 5 16 18 x 1...
Страница 36: ...WIL 17100 E 02 Wilden 36 GPS1520 ALUMINUM EXPLODED VIEW ALL CIRCLED PART IDENTIFERS ARE INCLUDED IN REPAIR KITS LW0305 Rev D ...
Страница 37: ... 08 22 Grounding Strap CSA 1 01 8303 99 23 Muffler 1 1 2 MNPT 1 04 3518 99R 24 Plug Pipe 1 4 MNPT 1 00 7010 08 WETTED PATH COMPONENTS 25 Liquid Chamber Bolted 2 15 4980 01 26 Manifold Discharge NPT 1 15 5035 01 Manifold Discharge BSPT 1 15 5036 01 27 Manifold Inlet NPT 1 15 5095 01 Manifold Inlet BSPT 1 15 5096 01 28 Screw HHC 5 8 11 x 2 40 15 6180 08 29 Washer Flat Ø 656 x Ø1 312 x 095 40 15 6732...
Страница 38: ...WIL 17100 E 02 Wilden 38 GPS1520 GPS1530 STAINLESS STEEL EXPLODED VIEW ALL CIRCLED PART IDENTIFERS ARE INCLUDED IN REPAIR KITS LW0307 Rev C ...
Страница 39: ...3 99 24 Plug Pipe 1 4 MNPT 1 00 7010 08 00 7010 03 WETTED PATH COMPONENTS 25 Liquid Chamber Bolted 2 15 5006 03 15 5006 03 26 Manifold Discharge NPT 1 15 5035 03 15 5035 03 Manifold Discharge BSPT 1 15 5036 03 15 5036 03 Manifold Discharge ANSI 1 15 5045 03 15 5045 03 Manifold Discharge DIN 1 15 5046 03 15 5046 03 27 Manifold Inlet NPT 1 15 5095 03 15 5095 03 Manifold Inlet BSPT 1 15 5096 03 15 50...
Страница 40: ...and Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without prior notice This is a non contractual document 05 2018 ...
