IOM
INSTALLATION OPERATION
& MAINTENANCE
A100
METAL 1 INCH
AIR-OPERATED DOUBLE-DIAPHRAGM PUMP
Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE A100 METAL 1 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP ...
Страница 2: ...E CURVES RUBBER DIAPHRAGMS 8 TPE DIAPHRAGMS 8 PTFE DIAPHRAGMS 8 SECTION 6 INSTALLATION TROUBLESHOOTING AND MAINTENANCE INSTALLATION 9 10 TROUBLESHOOTING 11 OPERATION 12 MAINTENANCE 12 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 13 14 AIR VALVE REMOVAL 15 16 PILOT VALVE REMOVAL 17 18 TORQUE SPECIFICATIONS 18 SECTION 8 EXPLODED VIEWS AND PARTS LISTS 19 21 SECTION 9 ELASTOMERS 22 SECTION 10 WA...
Страница 3: ... 32 F to 180 F 0 C to 82 C PVDF 0 F to 250 F 18 C to 121 C Nylon 0 F to 200 F 18 C to 93 C Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum operating temperature The allowable temperature range for the process fluid is determined by the materials in contact with the fluid being pumped Consult a chemical resistance guide for chemical compatibi...
Страница 4: ...ge Left 4 All Ports Open Standard ports will be left un plugged SPECIAL OPTION HARDWARE MUFFLER LUG 3 Standard Zinc Plated Steel Hardware Plastic Muffler 4 Zinc Plated Steel Hardware Metal Muffler 7 Stainless Steel Hardware Plastic Muffler 8 Stainless Steel Hardware Metal Muffler B PTFE Coated Stainless Steel Hardware Plastic Muffler C PTFE Coated Stainless Steel Hardware Metal Muffler D Zinc Plat...
Страница 5: ...ht Discharge Left U Suction Left Discharge Center Front V Suction Left Discharge Center Rear X Suction Left Discharge Right Y Suction Left Discharge Left 4 All Ports Open Standard ports will be left un plugged SPECIAL OPTION HARDWARE MUFFLER LUG 7 Standard Stainless Steel Hardware Plastic Muffler 8 Stainless Steel Hardware Metal Muffler B PTFE Coated Stainless Steel Hardware Plastic Muffler C PTFE...
Страница 6: ...directs pressurized air behind the left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left side moves outward the left discharge ball moves up...
Страница 7: ...B SC 0 500 SHEET 1 OF 1 DATE BY DESCRIPTION REV 9 1 231mm Note Suction Center Front Discharge Center Rear are default ports See part number matrix option code for additional porting options Note Standard Muffler Shown DEFAULT TOLERANCES DRAWING NUMBER DATE TITLE SCALE ANGULAR DECIMAL INCHES DIM XX 0 01 XXX 0 005 0 5 7750 TYLER BLVD MENTOR OHIO 44060 440 THE ALL FLO PUMP COMPAN 13 0 330mm 1 3 33mm ...
Страница 8: ...ir Inlet 1 4 FNPT Liquid Inlet 1 FNPT or 1 FBSPT Liquid Outlet 1 FNPT or 1 FBSPT Height 12 4 315 mm Width 13 0 330 mm Depth 8 4 213 mm Performance Specifications Max Flow 45 gpm 170 lpm Max Air Pressure 120 psi 8 3 bar Max Solids 1 4 6 4 mm Max Suction Lift Dry 17 ft H2 O 5 2 m H2 O Max Suction Lift Wet 30 ft H2 O 9 1 m H2 O Weight AL 18 lbs 8 kg SS 38 lbs 17 kg Air Inlet 1 4 FNPT Liquid Inlet 1 F...
Страница 9: ...tion it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of air...
Страница 10: ...ALF 12050 E 02 All Flo 10 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...
Страница 11: ...d Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter regulator or ne...
Страница 12: ...d suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each application periodic inspection of the pump is the best method to determine a proper maintenance schedule A record sh...
Страница 13: ...isconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present WARNING For pump models with non metallic manifolds air valves or chambers When the relative humidity in the surrounding atmosphere is above 30 the equipment must not be touched by personnel unless fir...
Страница 14: ...er Diaphragm Plate and Bumper from one side of the pump STEP 10 Placing the inch wrench on the remaining Outer Diaphragm Plate and the 7 16 inch wrench on the Diaphragm Rod Assembly remove the remaining Outer Diaphragm Plate Diaphragm Inner Diaphragm Plate and Bumper from the other side of the pump PUMP WET END ASSEMBLY To assemble the wet end of the pump reverse the order of disassembly Ensure al...
Страница 15: ... and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present WARNING For pump models with non metallic manifolds air valves or chambers When the relative humidity in the surrounding atmosphere is above 30 the equipment must not be touched by personnel unless first wiped down with a damp cloth STEP 4 Remove the Shuttle Plate fro...
Страница 16: ...y During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for order ing information Note that if the lip seals ...
Страница 17: ... lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present WARNING For pump models with non metallic manifolds air valves or chambers When the relative humidity in the surrounding atmosphere is above 30 the equipment must not be touched ...
Страница 18: ...cation of the pilot sleeve assembly with a non synthetic lubricant is recommended in order to facilitate re assembly into the intermediate Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 1 Pumps Wrench Size Manifold Bolts 90 in lbs 10 2 N m 1 2 Chamber Bolts 60 in lbs 6 ...
Страница 19: ...ALF 12050 E 02 All Flo 19 EXPLODED VIEW PARTS LIST A100 A ALUMINUM STAINLESS STEEL SECTION 8 ...
Страница 20: ...PILOT SLEEVE 1 ALL MODELS 10105 31 Δ Acetel 100 INNER SPACER PILOT SLEEVE 3 ALL MODELS 10203 40 Δ Polyproplyene 110 O RING PILOT SLEEVE 4 ALL MODELS 11920 16 Δ Urethane 120 END SPACER PILOT SLEEVE 2 ALL MODELS 10209 40 Δ Polyproplyene 130 O RING END SPACER 2 ALL MODELS 11923 16 Δ Urethane 140 LIP SEAL DIAPHRAGM ROD 2 ALL MODELS 12000 76 Δ Nitrile 150 RETAINING PLATE 2 ALL MODELS 12718 54 Nylon 160...
Страница 21: ... Steel 360 NUT HEX FLANGE 5 16 18 24 A100 AA 12608 25 Plated Steel A100 A3 12608 26 Stainless Steel 371 WASHER LOCK 1 4 4 A100 AA 12350 25 Plated Steel A100 A3 12350 26 Stainless Steel 372 WASHER SPLIT LOCK 5 16 24 A100 AA 12313 25 Plated Steel A100 A3 12313 26 Stainless Steel 381 WASHER 1 4 4 A100 AA 12300 25 Plated Steel A100 A3 12300 26 Stainless Steel 382 WASHER 5 16 24 A100 AA 12310 25 Plated...
Страница 22: ...range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasion resistance Temperature range 40 F to 225 F 40 C to 107 C PTFE POLYTETRAFLUOROETHYLENE is a thermoplastic polymer that is inert to most ch...
Страница 23: ...NTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Custom...
Страница 24: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...
