IOM
INSTALLATION OPERATION
& MAINTENANCE
F150
1-1/2 INCH FDA
AIR-OPERATED DOUBLE-DIAPHRAGM PUMP
Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE F150 1 1 2 INCH FDA AIR OPERATED DOUBLE DIAPHRAGM PUMP ...
Страница 2: ...RAWINGS 6 SECTION 5 PERFORMANCE CURVES TPE AND PTFE DIAPHRAGMS 7 SECTION 6 INSTALLATION INSTALLATION 8 9 TROUBLESHOOTING 10 OPERATION 11 MAINTENANCE 11 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 12 13 AIR VALVE REMOVAL 14 15 PILOT VALVE REMOVAL 16 17 TORQUE SPECIFICATION CHART 17 SECTION 8 EXPLODED VIEWS PARTS LIST 18 20 SECTION 9 ELASTOMERS 21 SECTION 10 WARRANTY AND REGISTRATION 22 ...
Страница 3: ...C to 121 C Nylon 0 F to 200 F 18 C to 93 C Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum operating temperature The allowable temperature range for the process fluid is determined by the materials in contact with the fluid being pumped Consult a chemical resistance guide for chemical compatibility and a more precise safe temperature limit A...
Страница 4: ...atrix below t 1 2 5 7 10 AIR SECTION A Aluminum 3 Stainless Steel Bold indicates recommended options AIR END REPAIR KIT Air end repair kit contains pilot sleeve assembly and main air valve D I A P H R A G M O R I N G S F W E 1 5 0 4 5 6 7 P R O D U C T S E R I E S W E T E N D R E P A I R K I T P U M P S I Z E M A T E R I A L F A K 1 5 0 2 P R O D U C T S E R I E S P U M P S I Z E A I R E N D R E P...
Страница 5: ...and draws liquid into the left side chamber The air valve directs pressurized air behind the left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on th...
Страница 6: ...e port to 3 4 14 FNPT DEFAULT TOLERANCES DATE TITLE ANGULAR DECIMAL INCHES XX 0 01 XXX 0 005 0 5 7750 TYLE THE A 2 4 61mm 19 3 490mm 6 0 152mm 7 8 198mm 12 3 312mm 19 1 485mm 7 0 178mm 0 5 13mm 9 7 246mm 1 8 46mm 4 0 102mm 5 8 147mm 10 7 272mm 11 2 285mm 20 6 523mm 07 24 14 G SHEET DATE BY DESCRIPTION REV PRERELEASE REVISIONING DESCRIPTION REV INITIAL SUBMISSION A1 SECTION 4 2 2 516 O D Tri Clamp ...
Страница 7: ...m Max Suction Lift Dry 18 ft H2O 5 5 m H2O Max Suction Lift Wet 31 ft H2O 9 4 m H2O Weight 72 lbs 33 kg Air Inlet 3 4 FNPT Liquid Inlet 2 2 516 O D Tri Clamp Liquid Outlet 2 2 516 O D Tri Clamp Height 20 6 523 mm Width 19 1 485 mm Depth 11 2 284 mm Performance Specifications Max Flow 115 gpm 435 lpm Max Air Pressure 120 psi 8 3 bar Max Solids 1 4 6 4 mm Max Suction Lift Dry 22 ft H2O 6 7 m H2O Max...
Страница 8: ...tion it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of air...
Страница 9: ...ALF 13070 E 01 All Flo 9 6 SECTION SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...
Страница 10: ...ainer clogged Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter reg...
Страница 11: ...he pump Do not use valves for flow control on the suction side of the pump Closing or partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each applic...
Страница 12: ...1 16 Inch 4 One Flat Spanner Wrench 3 4 Inch May Be Required WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present STEP 4 Using the 9 16 inch wrench re move four Hex H...
Страница 13: ...Inner Diaphragm Plate and Nut from one side of the pump Flat 3 4 wrench may be used on flat of diaphragm rod to assist in diaphragm removal STEP 10 Placing the 1 inch wrench on the Outer Diaphragm Plate and the 1 1 16 inch socket on the Nut remove the Inner Diaphragm Plate STEP 11 Remove Inner Diaphragm Plate and Outer Diaphragm Plate from Diaphragm PUMP WET END ASSEMBLY To assemble the wet end of...
Страница 14: ...p ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present STEP 4 Remove the Shuttle Plate from the main Air Valve Assembly Note The smooth shinny side of the shuttle plate should be toward the shuttle car ...
Страница 15: ...ing assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information Note that if the lip seals are in...
Страница 16: ...inner chambers removed for clarity WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmosphere is present STEP 3 Remove the lip seal and end spacer STEP 4 Remove O rings and inner spac...
Страница 17: ...non synthetic lubricant is recommended in order to facilitate re assembly into the intermediate Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 1 1 2 Pumps Wrench Size Manifold Bolts 30 ft lbs 40 7 N m 9 16 Chamber Bolts 15 ft lbs 20 3 N m 9 16 Air Valve Bolts 40 in lbs ...
Страница 18: ...ALF 13070 E 01 All Flo 18 F150 T E SECTION 8 EXPLODED VIEW PARTS LIST ...
Страница 19: ...GM ROD 2 All Models 12002 76 Δ Nitrile 150 RETAINING PLATE 2 All Models 12717 54 Nylon 160 BUMPER 2 All Models 12317 16 Urethane 170 INNER DIAPHRAGM PLATE 2 F150 TAE 11114 20 Aluminum F150 T3E 11114 26 Stainless Steel 180 DIAPHRAGM BACKUP 2 F150 T E H 10615 18 Hytrel FDA F150 T E 4 10615 80 Santoprene FDA F150 T E T B UP 10615 80 Santoprene FDA 190 OVERLAY PTFE ONLY 1 F150 T E T 11410 59 PTFE 200 ...
Страница 20: ...Models 12316 26 Stainless Steel 381 WASHER FLAT 1 4 4 All Models 12300 26 Stainless Steel 382 WASHER FLAT 5 16 10 All Models 12310 26 Stainless Steel 383 WASHER FLAT 3 8 28 All Models 12303 26 Stainless Steel 390 N A 400 GROUND LUG NOT SHOWN 1 Optional 13481 20 Aluminum Magnalube 75 oz As Required ALL MODELS 13404 00 Grease Any Character Δ Only sold as part of assembly AIR VALVE ASSEMBLY F150 TAE ...
Страница 21: ...T is an injection molded thermoplastic material with characteristics similar to Nitrile Has excellent abrasion resistance Temperature range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasion res...
Страница 22: ...WARRANTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by C...
Страница 23: ...ALF 13070 E 01 All Flo 23 ...
Страница 24: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...
