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Dover PSG ALL-FLO C150, Установка, эксплуатация и обслуживание, Страница: 1 / 23

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IOM

INSTALLATION OPERATION 

& MAINTENANCE

C150

PLASTIC 1-1/2 INCH 

AIR-OPERATED DOUBLE-DIAPHRAGM PUMP

Содержание PSG ALL-FLO C150

Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE C150 PLASTIC 1 1 2 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP ...

Страница 2: ...INGS 6 SECTION 5 PERFORMANCE CURVE 7 SECTION 6 INSTALLATION TROUBLESHOOTING AND MAINTENANCE INSTALLATION 8 9 TROUBLESHOOTING 10 OPERATION 11 MAINTENANCE 11 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 12 13 AIR VALVE REMOVAL 14 15 PILOT VALVE REMOVAL 16 17 TORQUE SPECIFICATIONS 17 SECTION 8 EXPLODED VIEWS AND PARTS LISTS 18 20 SECTION 9 ELASTOMERS 21 SECTION 10 WARRANTY AND REGISTRATION 22 ...

Страница 3: ...pumped Consult a chemical resistance guide for chemical compatibility and a more precise safe temperature limit Always use minimum air pressure when pumping at elevated temperatures CAUTION It is the end user s responsibility to maintain the process fluid s temperature during use CAUTION Ensure all wetted components are chemically compatible with the process fluid and the cleaning fluid CAUTIONS R...

Страница 4: ... Top SPECIAL OPTION HARDWARE MUFFLER LUG 7 Stainless Steel Hardware Standard Muffler 8 Stainless Steel Hardware Premium Muffler B PTFE Coated Stainless Steel Hardware Standard Muffler C PTFE Coated Stainless Steel Hardware Premium Muffler F Stainless Steel Hardware Standard Muffler Grounding Lug Installed G Stainless Steel Hardware Premium Muffler Grounding Lug Installed H PTFE Coated Stainless St...

Страница 5: ...directs pressurized air behind the left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left side moves outward the left discharge ball moves up...

Страница 6: ...ALF 11060 E 02 All Flo 6 1 1 2 PUMP DIMENSIONS CLAMPED PLASTIC SECTION 4 ...

Страница 7: ... 26 ft H2 O 7 9 m H2 O Weight Polypropylene 46 lbs 20 8 kg Weight PVDF 65 lbs 29 4 kg Air Inlet 3 4 FNPT Liquid Inlet 1 ANSI DIN FLANGE Liquid Outlet 1 ANSI DIN FLANGE Height 21 77 552 9 mm Width 20 58 522 7 mm Depth 12 20 309 9 mm 5 SECTION Flow rates indicated on the chart s shown were determined by pumping water at flooded suction For optimum life and performance pumps should be specified so th...

Страница 8: ...tion it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of air...

Страница 9: ...ALF 11060 E 02 All Flo 9 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...

Страница 10: ...d Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter regulator or ne...

Страница 11: ...and the pump Do not use valves for flow control on the suction side of the pump Closing or partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each a...

Страница 12: ...G Maintenance must not be performed when a hazardous atmo sphere is present STEP 1 In order to remove the Discharge Manifold using the 1 2 inch wrench remove the top Chamber Clamps from each of the Chambers STEP 2 Remove the Discharge Manifold STEP 3 Remove the O Ring Valve Seat and Ball from the Discharge Manifold STEP 4 In order to remove the Suction Manifold using the 1 2 inch wrench remove the...

Страница 13: ...since the original O Rings may not reseal the pump STEP 7 In order to remove both Outer Chambers using two 3 4 inch wrenches or socket remove ten Hex Head Cap Screws Washers Compression Washers and Nuts from each side Note the lower four bolts are inserted from the center STEP 8 Remove both Outer Chambers and Power Rings from the Intermediate Note the Compression Washers cup face should be toward ...

Страница 14: ...present REPAIR AND ASSEMBLY STEP 1 Using the 7 16 inch wrench remove six Hex Head Cap Screws Lock Washers Flat Washers and Hex Nuts rear STEP 2 Remove the main Air Valve Assembly from the pump STEP 3 Remove the Air Valve Gasket from the main Air Valve Assembly STEP 4 Remove the Shuttle Plate from the main Air Valve Assembly Note The smooth shinny side of the shuttle plate should be toward the shut...

Страница 15: ...During assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information Note that if the lip seals are...

Страница 16: ...driver Phillips 2 2 Two Wrenches 3 4 Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present STEP 4 Remove three Inner Spacers Pilot Sleeve and four O Rings Pilot ...

Страница 17: ...ecommended for assembly lubrication see detailed parts list for ordering information TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 1 5 Pumps Band Clamps Manifolds 80 in lbs 9 04 N m Band Clamps Chambers 80 in lbs 9 04 N m Chamber Bolts 15 ft lbs 20 34 N m Air Valve Bolts 40 in lbs 4 52 N m Diaphragm Plates 372 in lbs 42 0 N m Note Always torque the chamber bolts prior to the manifol...

Страница 18: ...ALF 11060 E 02 All Flo 18 EXPLODED VIEW PARTS LIST C150 FP CLAMPED PLASTIC SECTION 8 ...

Страница 19: ...6 Urethane 16 CAP SCREW 1 2 X 3 1 4 20 ALL MODELS NON PTFE COATED 12555 26 Stainless Steel 17 HEX NUT 5 16 18 16 ALL MODELS NON PTFE COATED 12601 26 Stainless Steel 18 HEX NUT 1 2 13 20 ALL MODELS NON PTFE COATED 12604 26 Stainless Steel 19 CARR BOLT 5 16 X 2 8 ALL MODELS NON PTFE COATED 12529 26 Stainless Steel 20 CLAMP Manifold 4 ALL MODELS NON PTFE COATED 12901 26 Stainless Steel Complete With ...

Страница 20: ...RMEDIATE 1 ALL MODELS 11524 60 Polypropylene 42 O RING End Spacer 2 ALL MODELS 11919 11 Nitrile 43 LIP SEAL Air Valve 2 ALL MODELS 12003 76 Nitrile 44 O RING Valve Plug 1 ALL MODELS 11913 11 Nitrile 45 END SPACER Pilot Sleeve 2 ALL MODELS 10206 40 Polypropylene 46 RETAINING PLATE 2 ALL MODELS 12709 54 Nylon 47 FLAT WASHER Rod Assembly 2 ALL MODELS 12315 25 Plated Steel 48 INNER SPACER Pilot Sleeve...

Страница 21: ...to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasion resistance Temperature range 40 F to 225 F 40 C to 107 C PTFE POLYTETRAFLUOROETHYLENE is a thermoplastic polymer that is inert to most chemicals Tem...

Страница 22: ...NTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Custom...

Страница 23: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...

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