WIL-12350-E-02
Replaces WIL-12350-E-01
W h e r e I n n o v a t i o n F l o w s
www.wildenpump.com
H1500 HS
Advanced
™
Series
Metal Pump
EOM
Engineering
Operation &
Maintenance
Страница 1: ...WIL 12350 E 02 Replaces WIL 12350 E 01 W h e r e I n n o v a t i o n F l o w s www wildenpump com H1500 HS Advanced Series Metal Pump EOM Engineering Operation Maintenance ...
Страница 2: ...S 4 SECTION 5 PERFORMANCE A H1500 HS Performance 5 TPE Full Stroke Integral Piston Diaphragm Fitted 5 B Suction Lift Curves 5 SECTION 6 SUGGESTED INSTALLATION 6 Operation Maintenance 7 Troubleshooting 8 SECTION 7 PUMP DISASSEMBLY REASSEMBLY 9 Air Valve Center Section Disassembly 12 Power Cylinder Reassembly 17 Reassembly Hints Tips 18 Cleaning CIP 19 SECTION 8 EXPLODED VIEW AND PARTS LISTING H1500...
Страница 3: ...e forced out air exhaust CAUTION Before any maintenance or repair is at tempted the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from pump Disconnect all intake discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container CAUTION Blow out air line for 10 to 20 seconds before attaching to pu...
Страница 4: ...L FLEX Santoprene Two Orange Dots 1 3 TF PTFE 1 2 3 TM PTFE MUSHROOM CHECK 1 2 3 MANIFOLD GASKET FE SANITARY EPDM 1 3 Green Dot FV SANITARYVITON 1 3 OneWhite OneYellow Dot TF PTFE 1 2 3 H1500 SANIFLO HYGIENIC SERIES 76 mm 3 Pump Maximum Discharge Pressure 17 2 bar 250 psig LEGEND MATERIAL CODES SPECIALTY CODES 0770 Saniflo HS 0770E Saniflo HS EC 1935 2004 NOTE Most elastomeric materials use colore...
Страница 5: ... is free to move past the inlet valve ball and fill the liquid chamber see shaded area FIGURE 2 Once the shaft has reached the end of its stroke the air valve redi rects pressurized air to the back side of diaphragm B FIGURE 3 At completion of the stroke the air valve again redirects air to the back side of diaphragm A which starts diaphragm B on its exhaust stroke As the pump reaches its original...
Страница 6: ...H1500 SANIFLOTM HS DIMENSIONS H1500 SanifloTM HSVertically Mounted Center Ported with Ball MushroomValve ITEM METRIC mm STANDARD inch A 599 23 6 B 201 7 9 C 543 21 4 D 678 26 7 E 1156 45 5 F 1209 47 6 G 74 2 9 H 310 12 2 J 490 19 3 K 401 15 8 L 351 13 8 M 318 12 5 N 356 14 0 P 010 0 4 LW0115 Rev A ...
Страница 7: ...291 lpm 77 gpm Max Size Solids 6 4 mm 1 4 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 9 6 bar 140 psig head pressure Example To pump 83 2 lpm 22 gpm against a discharge head of 9 6 bar 140 psig requires 4 1 bar 60 psig and 123 Nm3 h 72 scfm air consumption See dot on chart S e c t i o n 5 B S U C T I O N L I F T C U R V E H1500 SANIFLOTM HS SUCTION LIFT...
Страница 8: ...This valve allows trapped air between the valve and the pump to bleed off which improves pump performance Pumping volume can be estimated by counting the number of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA specifications using the standard Wilden muffler Other mufflers can be used to further reduce sound levels but...
Страница 9: ...olely on compressed air and do not generate heat therefore your process fluid temperature will not be affected MAINTENANCE AND INSPECTIONS Since each application is unique maintenance schedules may be different for every pump Frequency of use line pressure viscosity and abrasiveness of process fluid all affect the parts life of a Wilden pump Periodic inspections have been found to offer the best m...
Страница 10: ...ol exhaust PUMP RUNS BUT LITTLE OR NO PRODUCT FLOWS 1 Check for pump cavitation slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift liquid is not greater than the vapor pressure of the material being pumped 3 Check for sticking ball check valves If material being pumped is not compatible with pump elastomers swell ing may occur Replace ba...
Страница 11: ...hould be placed on the liquid chambers and air chambers to assist with proper alignment during reassembly Hex wrenches Ratchet and socket set O ring pliers Snap ring pliers Torque wrench Step 4 Remove the discharge manifold and manifold gaskets CAUTION Before any maintenance or repair is attempted the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from...
Страница 12: ...et Step 6 Loosen the nut and remove the inlet manifold clamp bands Next remove the clamp bands that secure the valve housing to the liquid chamber After removing ball valve housing inspect for abrasion in the inlet manifold area Step 7 Next remove the ball valve housing valve ball and gasket from liquid chamber To ensure proper alignment during reassembly of manifold liquid chamber interface turn ...
Страница 13: ...f applicable If your pump is fitted with an integral piston diaphragm IPD when you remove the liquid chamber you will notice that there is no outer piston Step 12 Using appropriate sized wrenches turning in the opposite direc tion loosen and remove one of the two 2 outer pistons NOTE With an IPD the procedure for removing the diaphragm is slightly different In this case simply grasp the diaphragm ...
Страница 14: ...the shaft Step 14 Loosen tubing nuts located at each pressure relief valve Next loosen pipe fitting and elbow This will allow easy access to the relief valve Using the appropriate sized wrench remove each pressure relief valve Step 15 Using the appropriate sized wrench remove the fasteners that connect the air valve and air valve gasket to the center section Step 16 Lift air valve and isolator cov...
Страница 15: ...y Inspect air piston air valve body and air valve end cap for nicks gouges chemical attack or abra sive wear HINTS TIPS Using an air nozzle alternately pressurize top and bottom bleeder holes until the top end cap is forced from air valve body CAUTION End cap may come out with considerable force Position a shop rag or equiva lent over the top end cap to ensure that the end cap doesn t harm the pum...
Страница 16: ...the O rings as needed Step 23 Remove the air chamber fasteners and gasket Step 24 Using a socket wrench unbolt the power cylinder cover from the center section A I R VA LV E C E N T E R S E C T I O N D I S A S S E M B LY Step 22 Using the appropriate sized wrench remove the air chamber fasteners ...
Страница 17: ...over away from the power cylinder body Inspect shaft bushing seals and O ring on power cylinder cover for damage Step 27 Using two appropriate sized wrenches turning in the opposite direction loosen and remove shaft diaphragm assembly Step 28 Remove the outler piston diaphragm and shaft assembly from the air chamber A I R VA LV E C E N T E R S E C T I O N D I S A S S E M B LY ...
Страница 18: ...zle with a rubber tip apply air to the air manifold tube This will force the power cylinder piston away from the power cylinder body Continue to apply air pressure to the air manifold tube port until the power cylinder piston is moved out of the power cylinder body Step 30 Retain the shaft bushings for use in reassembly Step 31 Inspect the center section cover and bush ings Replace if necessary wi...
Страница 19: ...r piston on top of the two blocks of wood or equivalent Step 3 Insert new guide rings in outer grooves Very gently begin to maneuver the power cylinder piston into the power cylinder body HINTS TIPS A conical tapered piece of cylindrical sheet material or equivalent can be used to hold the guide rings in place as the power cylinder piston slides in to the power cylinder body Step 4 Using a rubber ...
Страница 20: ...UE SPECIFICATIONS OFF SET VALVE HOUSING TWIST SHAFT SEAL INSTALLATION PRE INSTALLATION Once all of the old seals have been removed the inside of the bushing should be cleaned to ensure no debris is left that may cause premature damage to the new seals INSTALLATION The following tools can be used to aid in the installation of the new seals Needle Nose Pliers Phillips Screwdriver ElectricalTape Wrap...
Страница 21: ...r duration of cleaning cycle and temperature of cleaning fluid apply Suggested flow rate for the H1500 HS pump is 22 7 m3 hr 100 gpm usually higher is better Typical CIP temperature is 77 C to 82 C 170 F to 180 F Typical chemicals include NaOH sodium hydroxide caustic for wash and light acid and sanitizers for rinse Once an initial CIP regimen is established it may need to be modified to accommoda...
Страница 22: ...WILDEN PUMP ENGINEERING LLC 20 WIL 12350 E 02 S e c t i o n 8 E X P L O D E D V I E W PA R T S L I S T I N G H1500 SANIFLOTM HS E X P L O D E D V I E W LW0127 REV C PTFE FITTED TPE FITTED MUSHROOM ...
Страница 23: ... Section 2 08 3000 45 60 08 3000 45 60 30 Gasket Center Section 2 08 3260 52 60 08 3260 52 60 31 Screw HHC 7 16 14 x 1 24 08 6260 08 60 08 6260 08 60 32 Washer 7 16 24 08 6830 03 60 08 6830 03 60 33 Pipe Plug 1 16 NPT 2 08 7030 08 60 08 7030 08 60 34 Bushing Assembly Center Section3 2 08 3300 99 60 08 3300 99 60 35 Glyd Ring 4 15 3210 55 225 15 3210 55 225 O Ring 220 Ø1 359xØ 139 ItemNo 4 2 15 239...
Страница 24: ...WILDEN PUMP ENGINEERING LLC 22 WIL 12350 E 02 E X P L O D E D V I E W PA R T S L I S T I N G H1500 SANIFLOTM HS 1 9 3 5 2 0 0 4 E C E X P L O D E D V I E W LW0127 REV B PTFE FITTED TPE FITTED MUSHROOM ...
Страница 25: ...ter Section 2 08 3260 52 60 08 3260 52 60 31 Screw HHC 7 16 14 x 1 24 08 6260 08 60 08 6260 08 60 32 Washer 7 16 24 08 6830 03 60 08 6830 03 60 33 Pipe Plug 1 16 NPT 2 08 7030 08 60 08 7030 08 60 34 Bushing Assembly Center Section3 2 08 3300 99 60 08 3300 99 60 35 Glyd Ring 4 15 3210 55 225 15 3210 55 225 O Ring 220 Ø1 359xØ 139 ItemNo 4 2 15 2390 52 15 2390 52 36 Chamber Air 2 08 3653 03 60 08 36...
Страница 26: ...orange dots N A N A FDAVITON N A N A N A 15 1375 68E white yellow 15 1215 68E white yellow LW0126 Rev B H1500 SANIFLO HS MATERIAL DIAPHRAGMS Color Code FULL STROKE DIAPHRAGMS Color Code BACK UP DIAPHRAGMS FULL STROKE Color Code FULL STROKE IPD DIAPHRAGMS Color Code VALVE BALL Color Code GASKET 3 Color Code GASKET 4 Color Code FDA EPDM N A N A N A N A N A 15 1375 74 green dot 15 1215 74 green dot P...
Страница 27: ... V AA NN PP SS BNU EPU FBS FES FSS FWS FWL TEU TSU TSS TWS ZSS FS FW TF FS FW STF 0070 0075 0120 E 76 mm 3 FDA Pro Flo X Models PX XPX 15 SS A C N S AA SS PP BNU EPU FSS FWS TEU TSU TSS TWS ZSS FS FW TF FS FW STF 0070 0075 0120 0341 E 38 mm 1 FDA Pro Flo SHIFT Models XPS4 SS SZ AAA NNN FBS FES FWL FWS TSS TWS ZSS FS FW TF FS FW STF 0067 0070 0075 0120 E 51 mm 2 FDA Pro Flo SHIFT Models XPS8 SS SZ ...
Страница 28: ...N O T E S ...
Страница 29: ...N O T E S ...
Страница 30: ...N O T E S ...
Страница 31: ... manufacture whichever comes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering LLC shall not be liable for any consequential damage or expense arising from the use or misuse...
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