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SAFETY

13

 

7/20, P65

General Information

Never  operate  unit  without  first  observing  all  safety  warnings  and
carefully reading the operation and maintenance manual shipped from
the factory with this machine.

Ensure  that  the  operator  reads  and 

understands

  the  decals  and

consults the manuals before maintenance or operation.

Ensure that the Operation and Maintenance manual, and the manual
holder, are not removed permanently from the machine.

Ensure that maintenance personnel are adequately trained, competent
and have read the Maintenance Manuals.

Make sure that all protective covers are in place and that the canopy/
doors are closed during operation.

The  specification  of  this  machine  is  such  that  the  machine  is  not
suitable for use in flammable gas risk areas. If such an application is
required then all local regulations, codes of practice and site rules must
be  observed.  To  ensure  that  the  machine  can  operate  in  a  safe  and
reliable manner, additional

 

equipment such as gas detection, exhaust

spark  arrestors,  and  intake 

(shut-off)

 

valves  may  be  required,

dependant on local regulations or the degree of risk involved.

A  weekly  visual  check  must  be  made  on  all  fasteners/fixing  screws
securing  mechanical  parts.  In particular,  safety-related  parts  such as
coupling  hitch,  drawbar  components,  road-wheels,  and  lifting  bail
should be checked for total security.

All components which are loose, damaged or unserviceable, must be
rectified without delay.

Air  discharged  from  this  machine  may  contain  carbon  monoxide  or
other  contaminants  which  will  cause  serious  injury  or  death.  Do  not
breathe this air.

This machine produces loud noise with the doors open or service valve
vented.  Extended  exposure  to  loud  noise  can  cause  hearing  loss.
Always wear hearing protection when doors are open or service valve
is vented.

Never  inspect  or  service  unit  without  first  disconnecting  battery
cable(s) to prevent accidental starting.

Do not use petroleum products (solvents or fuels) under high pressure
as this can penetrate the skin and result in serious illness. wear eye
protection  while  cleaning  unit  with  compressed  air  to  prevent  debris
from injuring eye(s).

Rotating  fan  blade  can  cause  serious  injury.  Do  not  operate  without
guard in place.

Use  care  to  avoid  contacting  hot  surfaces  (engine  exhaust  manifold
and piping, air receiver and air discharge piping, etc.).

Never  operate  unit  with  guards,  covers  or  screens  removed.  Keep
hands, hair, clothing, tools, blow gun tips, etc. well away from moving
parts.

Compressed air

Compressed air can be dangerous if incorrectly handled. Before doing
any work on the unit, ensure that all pressure is vented from the system
and that the machine cannot be started accidentally.

Ensure that the machine is operating at the rated pressure and that the
rated pressure is known to all relevant personnel.

All  air  pressure  equipment  installed  in  or  connected  to  the  machine
must have safe working pressure ratings of at least the machine rated
pressure.

If  more  than  one  compressor  is  connected  to  one  common
downstream plant, effective check valves and isolation valves must be
fitted and controlled by work procedures, so that one machine cannot
accidentally be pressurised / over pressurised by another.

Compressed  air  must  not  be  used  for  a  direct  feed  to  any  form  of
breathing apparatus or mask.

High Pressure Air can cause serious injury or death. Relieve pressure
before removing filler plugs/caps, fittings or covers.

Air pressure can remain trapped in air supply line which can result in
serious injury or death. Always carefully vent air supply line at tool or
vent valve before performing any service.

The  discharged  air  contains  a  very  small  percentage  of  compressor
lubricating  oil  and  care  should  be  taken  to  ensure  that  downstream
equipment is compatible.

If the discharged air is to be ultimately released into a confined space,
adequate ventilation must be provided.

When  using  compressed  air  always  use  appropriate  personal
protective equipment.

All  pressure  containing  parts,  especially  flexible  hoses  and  their
couplings,  must  be  regularly  inspected,  be  free  from  defects  and  be
replaced according to the Manual instructions.

Avoid bodily contact with compressed air.

The  safety  valve  located  in  the  separator  tank  must  be  checked
periodically  for correct operation.

Whenever  the  machine  is  stopped,  air  will  flow  back  into  the
compressor  system  from  devices  or  systems  downstream  of  the
machine unless the service valve is closed. Install a check valve at the
machine  service  valve  to  prevent  reverse  flow  in  the  event  of  an
unexpected shutdown when the service valve is open.

Disconnected  air  hoses  whip and  can cause  serious  injury  or  death.
Always  attach  a  safety  flow  restrictor  to  each  hose  at  the  source  of
supply  or  branch  line  in  accordance  with  OSHA  Regulation  29CFR
Section 1926.302(b).

Never  allow  the  unit  to  sit  stopped  with  pressure  in  the  receiver-
separator system.

Materials

The following substances 

may

 be produced during the operation of this

machine:

brake lining dust

engine exhaust fumes

AVOID INHALATION

Ensure  that  adequate  ventilation  of  the  cooling  system  and  exhaust
gases is maintained at all times.

WARNINGS

Warnings  call  attention  to  instructions  which  must  be  followed
precisely to avoid injury or death.

CAUTIONS

Cautions  call  attention  to  instructions  which  must  be  followed
precisely to avoid damaging the product, process or its surroundings.

NOTES

Notes are used for supplementary information.

WARNING: Under no circumstances should volatile liquids such
as Ether be used for starting this machine. 

Содержание 7/20

Страница 1: ...safety information and must be made available to personnel who operate and maintain this machine 22311203 _en_K_12 15 7 20 P65 OPERATION AND MAINTENANCE MANUAL Original Instruction SERIAL No 121000 1...

Страница 2: ...hat the machine display the CE Mark and conform to various directives In such cases the design specification of this machine has been certified as complying with EC directives Any modification to any...

Страница 3: ...nt Compressor oil cooler and engine radiator Air filter elements Ventilation Cooling fan drive Fuel system Fuel filter water separator Hoses Electrical system Battery Pressure system Tyres Tyre Pressu...

Страница 4: ...bient machine F H R G Fixed height running gear V H R G Variable height running gear bg Bulgarian cs Czech da Danish de German el Greek en English es Spanish et Estonian fi Finnish fr French hu Hungar...

Страница 5: ...the company has no control Therefore the company cannot be held responsible for equipment in which non approved repair parts are installed The company reserves the right to make changes and improvemen...

Страница 6: ...ING Corrosion risk WARNING Air gas flow or Air discharge WARNING Pressurised vessel WARNING Hot and harmful exhaust gas WARNING Flammable liquid WARNING Maintain correct tyre pressure Refer to the GEN...

Страница 7: ...air from this machine Do not remove the Operating and Maintenance manual and manual holder from this machine Do not stack Do not operate the machine without the guard being fitted Do not stand on any...

Страница 8: ...n When parking use prop stand handbrake and wheel chocks Compressor oil filling Diesel fuel No open flame Parking brake Rough Service Designation Wet Location Operation Replace any cracked protective...

Страница 9: ...DECALS 7 7 20 P65 Engine oil drain Cold Start Procedure...

Страница 10: ...ke system or parts thereof c enclosure or parts thereof 2 Removal of any of the following a fan shroud b vibration mounts c sound absorption material 3 Operation of the compressor with any of the encl...

Страница 11: ...removed or rendered inoperative by any person NOISE EMISSION WARRANTY The manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air compressor was designed built and...

Страница 12: ...purchaser or owner can record what maintenance was done by whom where and when Detailed instructions on the maintenance items below are given on the following page MAINTENANCE SCHEDULE ITEM AREA PERI...

Страница 13: ...be repaired or replaced before the next operation interval Doors access panels and hatch closures especially should be checked and adjusted at this time to insure continuous sealing between gasket or...

Страница 14: ...EMISSION CONTROL AND EXTENDED WARRANTY 7 20 P65 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO DESCRIPTION OF WORK OR COMMENTS HOURMETER READING MAINT INSPECT DATE LOCATI...

Страница 15: ...d accidentally Ensure that the machine is operating at the rated pressure and that the rated pressure is known to all relevant personnel All air pressure equipment installed in or connected to the mac...

Страница 16: ...ight of the machine by limiting the equipment load limited by the capacity of the running gear Note Gross mass on data plate is for the basic machine and fuel only excluding any fitted options tools e...

Страница 17: ...SAFETY 15 7 20 P65 Disposal of contaminated fluids from bund Contaminated fluids removed from bund where fitted must be disposed of to designated containers only...

Страница 18: ...16 GENERAL INFORMATION 7 20 P65 VARIABLE HEIGHT RUNNING GEAR FIXED HEIGHT RUNNING GEAR...

Страница 19: ...80 1272 1030 7 20 Variable Height Running Gear 1840 MIN 2026 MAX 2581 MIN 2767 MAX 372 MIN 719 MAX 1335 205 763 1154 935 780 1272 1030 P65 Fixed Height Running Gear 67 32 96 5 17 36 52 56 8 07 30 04 4...

Страница 20: ...m allowable pressure 8 6 bar 125 PSI Safety valve setting 10 bar 145 PSI Maximum pressure ratio absolute 7 5 1 Operating ambient temperature Whisperised 10 C TO 46 C 14 F TO 115 F High ambient temp 10...

Страница 21: ...eight 445kg 981 lbs Maximum weight 515kg 1136 lbs Maximum horizontal towing force 725 kgf 1600 lbs Maximum vertical coupling load nose weight 51 5 kgf 114 lbs FIXED HEIGHT RUNNING GEAR Braked version...

Страница 22: ...nd packing materials are discarded Ensure that the correct fork lift truck slots or marked lifting tie down points are used whenever the machine is lifted or transported When selecting the working pos...

Страница 23: ...relieved from the system G Check the radiator coolant level with the unit level Check the air restriction indicator s Refer to the MAINTENANCE section of this manual When starting or operating the mac...

Страница 24: ...f the service valve s EMERGENCY STOPPING In the event that the unit has to be stopped in an emergency TURN THE KEY SWITCH LOCATED ON THE INSTRUMENT PANEL TO THE 0 OFF POSITION RE STARTING AFTER AN EME...

Страница 25: ...articular Do not destroy batteries or components containing asbestos without containing the materials safely Do not dispose of any pressure vessel that is not clearly marked with its relevant data pla...

Страница 26: ...lectrolyte C Tire Pressure and Surface C Wheel Lug Nuts C Hoses Oil Air Intake etc C Automatic Shutdown System C Air Cleaner System C Compressor Oil Cooler Exterior C Engine Rad Oil Cooler Exterior C...

Страница 27: ...ed Pump Strainer Cleaning C Coolant Replacement R Valve Clearance Check C Lights running brake turn CBT Pintle Eye Bolts CBT Brakes C C Brake linkage C Emergency stop T Fasteners C Running gear linkag...

Страница 28: ...Yrs 4 Yrs 6 Yrs Airend drive belt R Safety valve C Hoses R Separator tank 2 interior C Disregard if not appropriate for this particular machine 1 or 3000 miles 5000km whichever is the sooner 2 or as d...

Страница 29: ...electrically live components removed panels covers and guards extreme temperatures inflow and outflow of air intermittently moving parts safety valve discharge etc appropriate personal protective equ...

Страница 30: ...more than half full Removal Clean the exterior of the filter housing and remove the filter element by releasing the nut Inspection Check for cracks holes or any other damage to the element by holding...

Страница 31: ...install the fuel filter keeping out of dust and dirt 5 Air bleed the injection pump Fuel filter cartrtidge replacement 1 Apply fuel oil thinly over the gasket and tighten the cartridge into position b...

Страница 32: ...etch of the adjustable cables Check and adjust the wheel brakes to compensate for wear Adjusting the overrun braking system KNOTT Running Gear 1 Preparation Jack up the machine Disengage the handbrake...

Страница 33: ...m KNOTT Running Gear Re adjustment of the wheel brakes will compensate for brake lining wear Follow the procedure described in 2 Brake Shoe Adjustment Check the play in the brake linkage 7 and re adju...

Страница 34: ...ncluding the piping and oil cooler by removing the drain plug s and collecting the used oil in a suitable container Replace the drain plug s ensuring that each one is secure COMPRESSOR OIL FILTER ELEM...

Страница 35: ...e service valve is fully open Refer to the GENERAL INFORMATION section of this manual Adjust the service valve on the outside of the machine to maintain 7 bar without the throttle arm moving from the...

Страница 36: ...m engine and reengage adjusting screw Adjust drive belt tightening by means of adjusting screw with M8 head socket screw Adjustment values New drive belt 144 151 Hz 34N 37N 2 9mm Run in drive belt 120...

Страница 37: ...lamp on discharge hose 58 67 78 91 Exhaust flange to manifold 17 21 23 28 Fan guard 9 11 12 15 Fan to hub 12 15 16 20 ft lbf Nm Lifting bail to frame 29 35 39 47 Band clamp on oil pipes 71 88 96 119 R...

Страница 38: ...tion for details or contact your Portable Power representative Design Operating Pressure Ambient Temperature Specification 100 psi to 300 psi 10 F to 125 F 23 C to 52 C Preferred PRO TEC Alternate ISO...

Страница 39: ...ode blocking FP Fuel pump G Alternator 12V GP Glow plugs h Hourmeter M Starter motor NP1 4 Node point PS1 Engine oil pressure switch RT1 Relay temperature switch SO Key switch SV1 Solenoid fuel TS1 Hi...

Страница 40: ...KEY IL LH Indicator light left hand IL RH Indicator light right hand FL Fog light SL LH Stop light left hand SL RH Stop light right hand TL LH Tail light left hand TL RH Tail light right hand PL Plug...

Страница 41: ...PY OPTION KEY IL LH Indicator light left hand IL RH Indicator light right hand FL Fog light RL Reverse light SL LH Stop light left hand SL RH Stop light right hand TL LH Tail light left hand TL RH Tai...

Страница 42: ...PING AND INSTRUMENTATION SYSTEM 7 20 P65 KEY Air Oil Air oil 1 Air discharge 2 Sonic orifice restricts flow 3 Pressure gauge 4 Separator tank 5 Safety valve 6 Compressor 7 Engine 8 Oil cooler 9 Oil fi...

Страница 43: ...ion Check the safety shut down switches Fuel starvation Check the fuel level and fuel system components Replace the fuel filter if necessary Switch failure Test the switches High compressor oil temper...

Страница 44: ...the system is too low Check the minimum pressure valve or sonic orifice Safety valve operates Operating pressure too high Check the setting and operation of the regulator valve piping Incorrect settin...

Страница 45: ...ingress Ensure that the cover is not prevented from moving DRAINING OF CONTAMINATED FLUIDS Contaminated fluid must be removed by authorized personnel only Captured fluids can be drained from the bund...

Страница 46: ...ricator oil level and replenish as necessary MAINTENANCE Check the lubricator oil level and replenish as necessary FAULT FINDING OPTION LUBRICATOR WARNING Ensure that the lubricator filler cap is re t...

Страница 47: ...W TO USE PARTS LIST a Turn to Parts List b Locate the area or system of the compressor in which the desired part is used and find illustration page number c Locate the desired part on the illustration...

Страница 48: ...usive and the total liability of the Company with respect to this order whether based on contract warranty negligence indemnity strict liability or otherwise shall not exceed the purchase price of the...

Страница 49: ...ion regarding your local distributor U S Latin America or Asia Pacific please contact Office hours Monday to Friday 8 00 a m to 5 30 p m EST Facility Telephone Fax Doosan Portable Power EMEA Aftermark...

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