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Stern Installation Guide 

Introduction 

This guide covers the installation of a DockStar Smart Thruster to the stern of a boat.  For bow thruster 
installations, please see the “Bow Installation Guide”. 

There are a number of mounting configurations for installing the Smart Thruster to the stern of a boat.  
We will discuss the four most popular configurations in this guide.  These configurations are summarized 
briefly here: 

1.

 

Mount the top and bottom fittings of the T-track assembly directly to the hull of the boat. 

2.

 

Mount a stanchion to the aft edge of the swim step and secure the T-track assembly to that 
stanchion. 

3.

 

Mount the top fitting of the T-track assembly to a horizontal hand-rail and the bottom fitting to 
the aft edge of the swim step. 

4.

 

Mount the top fitting of the T-track assembly to the hull or gunwale and the bottom fitting to 
the aft edge of the swim step. 

Some boats have features that will influence which of these configurations is best for a particular boat.  
Here are some examples: 

 

A boat with no swim step generally has no interference issues so the top and bottom fittings can 
be mounted directly to the hull of the boat. 

 

A boat with a gunwale cap protruding out from the stern may require that a spacer pad be 
added to make sure the Smart Thruster does not hit the cap when retracted. 

 

A tender mounted on the swim step may require angling the T-track Assembly to fit between 
the tender and the swim step.  Mounting the top fitting to the hull or gunwale and the bottom 
fitting to the aft edge of the swim step is a good way to accomplish this. 

 

A boat with a swim step located high above the water line will require the T-track assembly to 
be mounted rather vertically to make sure the Smart Thruster motors are positioned sufficiently 
deep in the water. The stanchion mount or the hand-rail mount work well for mounting the T-
track assembly vertically.  Ideally, the motors should be at least 8 inches below the surface of 
the water when deployed. 

 

Care should be taken to avoid the main engine’s exhaust from hitting the T-track assembly or 
any part of the Smart Thruster. 

 

Some sail boats with “sugar scoop” sterns may require creativity in order to mount the Smart 
Thruster to the stern.  Often, it is advisable to add a stanchion or additional railing to provide an 
adequate mounting point for the upper part of the T-track assembly. 

The thruster does not need to be installed on the center line of the boat.  In fact, it typically is not for a 
stern installation.  The thrusters should be mounted inboard enough to make sure that neither prop 
extends out past the side of the boat, with some extra clearance to avoid hitting the props on the dock 
when not parallel to the dock.  If possible, it is best to position the Smart Thruster so it is not in line with 

Содержание Smart Thruster

Страница 1: ... hit the cap when retracted A tender mounted on the swim step may require angling the T track Assembly to fit between the tender and the swim step Mounting the top fitting to the hull or gunwale and the bottom fitting to the aft edge of the swim step is a good way to accomplish this A boat with a swim step located high above the water line will require the T track assembly to be mounted rather ver...

Страница 2: ...on is described in its own section of this document Configuration 1 Top and bottom mounted directly to hull For this configuration the top and bottom deck hinges are mounted using the 10 32 flat head through bolts provided The bottom fixture should be located as low on the stern as possible but should be no less than about 4 inches from the center of the hinge to the water line The flat head screw...

Страница 3: ...cture above are used to attach the lanyard to the thruster How this is done is discussed at the end of this document The four 10 32 screws fender washers and nylock nuts for mounting the two hinge fittings are shown in the upper center of the picture above The lanyard is shown in the upper right The T track is positioned on the stainless tube such that the Smart Thruster will be held parallel to t...

Страница 4: ...l mount to achieve good motor depth and avoids interfering with the tender and other usage of the swim step Configuration 2 Stanchion Mount The Stanchion Mount Installation Kit is shown above This kit includes a T track assembly mounted to a stanchion that is ready to be mounted to the aft edge of the swim step This kit also includes a block and sling upper left four sets of mounting hardware uppe...

Страница 5: ...stanchion base such that the face of the T track is parallel to the aft edge of the swim step This will ensure that the thruster motors run parallel to the aft edge of the swim step For some swim steps it may be necessary to add a stanchion brace to this stanchion to minimize the flexing caused by the torque exerted by the thruster onto the base and thus onto the swim step immediately around the b...

Страница 6: ...en deployed and retracted Configuration 3 Hand rail Mount This configuration has the added advantage of providing a hand rail for safety and convenience This owner uses the hand rail to enter and leave his tender The T track assembly mounts to the horizontal section of the handrail at the top and to the aft edge of the swim step at the bottom ...

Страница 7: ...cures the top of the assembly to the horizontal hand rail A swivel hinge is used to secure the bottom of the assembly close to the aft edge of the swim step There is a rubber spacer that fits underneath the swivel part of this hinge Be careful not to drop this spacer into the water when installing the hinge It is required for this hinge to function properly ...

Страница 8: ...e of the swim step It is best to not remove the bottom end cap from the stainless tube To separate the stainless tube from the bottom swivel hinge for mounting the swivel hinge unscrew the hinge screw holding the end cap to the swivel hinge The top hinged top slide should be clamped to the handrail and aligned to the bottom hinge The top and bottom hinge fittings should be placed so that the stain...

Страница 9: ...hand rail with the top end cap not attached to the hinged top slide Step 3 Slide the top end cap onto the stainless tube with the set screw on the opposite side of the T track Leave the set screw loose for now Step 4 Attach the top end cap to the hinged top slide Step 5 Tighten the hinged top slide screw to securely clamp the top slide to the hand rail Step 6 Make sure the T track is square to the...

Страница 10: ...s not well aligned the pan head screw will interfere with the Smart Thruster sliding along the track The end cap is cast 316 stainless steel with a thickness of about 1 8 It is difficult to keep the drill bit from walking when drilling by hand It is recommend that this step is done using a drill press to insure proper alignment Step 9 Insert the 10 32 nut into the nut holder Use a screw to pull th...

Страница 11: ... hole in the top end cap to the new hole in the stainless tube Apply thread lock to the 10 32 pan head screw Insert and tighten a 10 32 pan head screw into the top end cap Remove the set screws from the end cap It is no longer needed The purpose of the pan head screws holding the end caps on is to keep the stainless tube from rotating relative to the end caps and thus the boat Also the two pan hea...

Страница 12: ... having to squeeze the Smart Thruster between the swim step and a closely mounted tender as shown to the right This configuration is not applicable for wide swim steps In those cases a hand rail or stanchion should be mounted closer to the swim step edge A wide swim step requires the Smart Thruster to be angled too shallow and thus not get deep enough into the water The top of the T track assembly...

Страница 13: ... cut the stainless tube One way to do this is to mount the two hinge fittings in their proper locations It is best to mount the upper hinge with only one screw and one drill hole at this point This will allow for rotating the hinge to obtain proper alignment with the lower hinge Once the alignment step is completed the second screw can be added The two hinge fittings should be placed so that the s...

Страница 14: ...inside the bottom end cap Step 2 Slide the top end cap onto the stainless tube with the set screw on the opposite side of the T track Leave the set screw loose Step 3 Attach the top end cap to the upper hinge Rotate the upper hinge that is still only secured with one screw to be well aligned with the T track assembly Step 4 Drill the second hole for the upper hinge and install the flat head screw ...

Страница 15: ...r hard point usually a cleat The two cleats on the upper end of the T track assembly are available to serve as both hard points The lanyard fixed end can be attached to one cleat To do this feed the spliced eye through the center of the cleat from the side opposite the T track and wrap the loop around the cleat as shown to the right Pull the loop tight to secure Now run the loose end of the lanyar...

Страница 16: ...Page 16 16 Dimensional drawings of the Smart Thruster are provided below for your reference ...

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