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© 2005 DMC GmbH Herten

                                   

          

P

ro-

C

ontroller manual – Revision 3.01.00  09/2005    

1

 

 

 

 

 

P

ro 

C

ontroller Manual 

 

This user manual details the features of  the complete 

P

ro 

C

ontroller range: 

 

1. 

Pro-AC range  

24-120V, 125-650A 

2. 

Pro-SEM range 

24-120V, 125-650A 

3. 

Pro-PM4 range 

24-120V, 125-650A 

4. 

Pro-Series range 

24-120V, 125-650A 

5. 

Pro-Pump range 

24-120V, 125-650A 

6. 

Pro-BPM range 

24-120V, 125-650A   

 

T.B.A. 

Modification History: 

Revision  Issue Date 

Author  Changes 

1.04.00 

27-08-2003 

R.P. 

Dual Motor proportional added 

1.05.00 

10-10-2003 

R.P. 

Updates: Series traction & pump + general updates 

1.06.00 

30-01-2004 

R.P. 

Several updates & fixes  

2.00.00 

23-06-2004 

R.P. 

Support for the updated hardware and fixes + I-max increased 

2.01.00 

15-07-2004 

R.P. 

Plugging setting added in motor setup PSR (series) 

2.02.00 

01-12-2004 

R.P. 

Dual Pump Controller added & Improved regen adjustments (series) 

2.03.00 

04-02-2005 

R.P. 

Safety improvements. SR field weakening & Speed indication.  

3.01.00 

19-08-2005 

R.P. 

Modified CAN communications for display and calibrator & bugfixes 

Содержание PSE445TM01

Страница 1: ...sion Issue Date Author Changes 1 04 00 27 08 2003 R P Dual Motor proportional added 1 05 00 10 10 2003 R P Updates Series traction pump general updates 1 06 00 30 01 2004 R P Several updates fixes 2 0...

Страница 2: ...M CONTROLLER 4 MOTOR SETUP 13 5 9 SERIES CONTROLLER 4 MOTOR SETUP 13 5 10 PM CONTROLLER 4 MOTOR SETUP 13 5 11 FAULT LOG 13 5 12 TEST MENU FOR ALL CONTROLLERS 5 TEST 14 5 13 ABOUT MENU FOR ALL CONTROLL...

Страница 3: ...continuous power delivery 1 hour current rating as a ratio to peak power with the controllers continuous rating normally being one of the most important aspects in determining the vehicles performanc...

Страница 4: ...x 200 x 56mm PAC425PS 24 48V 250A AC Pump 177 x 155 x 38mm PSE865TL 72 80V 650A SEM Traction 320 x 200 x 56mm PSE835TM 72 80V 350A SEM Traction 225 x 200 x 56mm PSE445TM 24 48V 450A SEM Traction 225...

Страница 5: ...yes Seat switch timer yes yes yes Power steer timer yes yes yes Electro brake timer yes yes yes Belly switch operation yes yes yes Regenerative and plug braking yes yes yes Braking proportional to ac...

Страница 6: ...quentie is 16KHz Electrical Isolation Enclosure to any live part 1KV Controller internal insulation specified at 10M 500V DC Dielectric strength 6000V Reverse Battery Polarity Not protected I O detail...

Страница 7: ...ff course a copy of the new DMC software release For detailed information on updating software please contact your DMC supplier CAN Node Setup When connecting the Calibrator to a controller it will sc...

Страница 8: ...ug SR 0 off 100 1 25 Direction brake End delay DBrkEnd EPS 0 1 S 10 S 0 1 S 0 1 S S 14 Neutral brake ramp time NBrkRamp AC SE PM 0 1 S 10 S 0 1 S 3 S S Footbrake Plugging FPlug SR 0 100 1 50 Neutral b...

Страница 9: ...ty 1 additive 1 0 15 Compensation speed 6 Pcomp 6 AC SR 0 off 100 1 0 16 Accel deceleration Speed 6 Paccel 6 All 0 1 S 10 0 S 0 1 S 0 3 S S 17 Max Current MaxCurr All 10 A Unit max 10 A Unit max A Mai...

Страница 10: ...speed RPM Speed PM SR RPM Secondary pump motor on SPMot Dual Pump 1 on As 10 15 Slip Slip AC 10 RPM Drive slip Brake slip Motor field voltage MotFld SE 0 5 V Secondary pump motor voltage SPMot Dual P...

Страница 11: ...h 1 Pot switch 0 1 7 Power steer trigger PsF FR S 0 FS1 1 Fwd Rev 2 Seat switch 0 2 8 Truck type select Ride Wlk 0 Ride on 1 Walkie 0 1 9 Display hours counter Key Drv 0 Key 1 Drive hours 0 1 10 Displ...

Страница 12: ...imum D Smin 0 Hz 15 93 Hz 0 0625 Hz Hz 15 Drive slip boost D Sboost 0 Hz 15 93 Hz 0 0625 Hz Hz 16 Drive slip base D Sbase 0 Hz 15 93 Hz 0 0625 Hz Hz 17 Drive slip max D Smax 0 Hz 15 93 Hz 0 0625 Hz Hz...

Страница 13: ...PlugEnd 0 100 1 71 6 Neutral Plugging start level NPlugSta 0 100 1 71 7 Neutral Plugging end level NPlugEnd 0 100 1 71 8 Neutral Plug on at start NPlug on 1 50 1 15 9 Reverse plug Compensation RPlugCm...

Страница 14: ...5 Pin A12 Line contactor Output Line contactor Output 0 1 Forward contactor Series Output 16 Pin A13 Electric brake Output Power steer contactor Output 0 1 Reverse contactor Series Output 17 Pin A14 P...

Страница 15: ...up 13F Accelerator voltage 50 at key on EPS Steering wheel outside deadband Check controller settings and accelerator mechanics EPS Adjust 14 Inching or belly fault 14F Forbidden input selected with i...

Страница 16: ...x9 character field to show a text The text can be edited with the display buttons 7 Hours counter Here either Work or Key hours are displayed selectable with the display buttons The hours counter valu...

Страница 17: ...y cable should be fused with a suitable air break fuse The key switch line must also be fused at a level not exceeding 10 A when using the specified Ametek contactors The return wiring for the acceler...

Страница 18: ...cient cables run through metal shrouds may be required to contain emissions Parallel runs of cables in common circuits can serve to cancel emissions the battery positive and negative cables following...

Страница 19: ...2005 DMC GmbH Herten Pro Controller manual Revision 3 01 00 09 2005 19 11 GRAPHICS Figure 1 Accelerator Characteristics Figure 2 Thermal Cutback Characteristic...

Страница 20: ...As Traction Select program 4 Monitor i o line As Traction Flash memory 5 CAN L As Traction 6 CAN H As Traction CAN Communications 7 12V o p As Traction Max 20mA 8 0V o p As Traction Connector C Motor...

Страница 21: ...01 00 09 2005 21 Figure 4 Power Wiring AC B Optional protection diode M3 M2 M1 AC L1 L3 L2 B Figure 5 Power Wiring SEM M1 Field B Optional protection diode M2 B M3 Armature Figure 6 Power Wiring PM4 B...

Страница 22: ...ure 8 Power Wiring Series Pump Link M1 and M2 for high power variants M3 B B M2 M1 N C Figure 9 Power Wiring Dual Pump B Main Pump Motor M2 B M1 M3 Optional protection diode Secundairy pump hydraulic...

Страница 23: ...M1 Pro Controller large size DMC M3 A B C B B M2 M1 1 1 1 16 8 4 8 3 6 5 9 4 150mm 303mm 30mm 200mm 320mm Overall height incl Terminals 56mm Power terminals M8 5x Fixings M8 4x Connector A 16 way Mole...

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