Dixon 966651601 Скачать руководство пользователя страница 56

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TROUBLESHOOTING GUIDE

Problem

Cause

Engine overheats

•

Clogged debris screen or radiator fins

•

Engine overloaded

•

Electric fan not functioning

•

Poor ventilation around engine

•

Blown fuse for electric fan

•

Defective engine speed regulator

•

Engine alternator belt damage (broke or slipping)

•

Too little or no oil in the engine

•

Low coolant

Battery not charging

•

Poor contact with battery terminal cable connectors

•

Charging lead is disconnected

•

Alternator not charging

Machine moves slowly, unevenly,
or not at all

•

Parking brake on

•

Bypass valve on pump open

•

Drive belt for the transmission gears is slack or has come off

•

Air in hydraulic system

Mower deck not engaging

•

Drive belt for the mower deck has come loose

•

Contact for the electromagnetic coupling has loosened

•

Blade switch is faulty or has come loose from the cable contact

•

Fuse has blown

•

Low oil pressure, high water temperature

Hydraulic drive leaks oil

•

Damaged seals, housing, or gaskets

•

Air trapped in hydraulic system

Uneven mowing results

•

Unequal tire pressure on the left and right sides

•

Bent blades

•

Suspension for the mower deck is uneven

•

Blades are dull

•

Driving speed too high

•

Grass is too long

•

Grass collected under the mower deck

Содержание 966651601

Страница 1: ...Form Number 115 381927 Rev B 2011 11 30 DX260D 966651601 Operator Manual Please read the operator s manual carefully and make sure you understand the instructions before using the machine...

Страница 2: ...he information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent...

Страница 3: ...efore Starting 28 Starting the Engine 29 Jumper Cables Use 32 Running 33 Operating on Hills 34 Stopping the Engine 35 Mowing Tips 36 Moving Machine by Hand 37 MAINTENANCE 38 Engine and Radiator 38 Bat...

Страница 4: ...d mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the...

Страница 5: ...equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow childr...

Страница 6: ...machine with the manufacturing number Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the right side in the engine compartment...

Страница 7: ...xxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx xx xxxxxxxx xxxx xxxxxx Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to foll...

Страница 8: ...or s Manual Shut off engine and remove key before performing any maintenance or repair work Keep a safe distance from the machine Use on slopes no greater than 10 No passengers Whole body exposure to...

Страница 9: ...e person Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall...

Страница 10: ...involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious in...

Страница 11: ...ch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the s...

Страница 12: ...turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously inju...

Страница 13: ...er or other appliance Before beginning to refuel minimize the risk of static electricity by touching a metal surface Never fill containers inside a vehicle or on a truck or trailer bed with plastic li...

Страница 14: ...fety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If the engine runs too fast there is risk for damaging the...

Страница 15: ...r relay to run the starter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop to inspect the equi...

Страница 16: ...not tow this machine it may cause damage to the drive system Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to...

Страница 17: ...eplaced Before each use check for the correct torque on all bolts including those on the seat belt Check the ROPS structure for damage before each use ROPS bar is NOT intended for use in sub zero temp...

Страница 18: ...ge net power output at specified rpm of a typical production engine for the engine model measured to SAE standard J1349 ISO1585 Mass production engines may differ from this value Actual power output f...

Страница 19: ...s reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutr...

Страница 20: ...ade switch Parking Brake The parking brake is found on the left of the machine Pull the lever backward to activate the brake and push forward to release it IMPORTANT INFORMATION The machine must stand...

Страница 21: ...t operate unit by driving it at full throttle and the full forward position on both motion control levers Gradually turn in the tracking bolt on the right hand side until the unit noticeably starts dr...

Страница 22: ...n when the engine has started For using accessory turn the key clockwise 8065 070 Ignition switch accessory Ignition Switch The ignition switch is placed on the control panel and is used to start and...

Страница 23: ...on before the PTO will function Coolant Temperature If the coolant temperature reaches an unsafe level the light will illuminate for 30 seconds After 30 seconds the buzzer will sound and the PTO will...

Страница 24: ...al unlocking the deck lift For transport push the lift pedal fully forward until the deck lift latches in the transport highest position 8065 017 1 Lift pedal 2 Release pedal Cut height selection peda...

Страница 25: ...cessory connections and a 20 amp ATO ATC fuse for the ignition switch and safety interlock system The engine harness has two fuses located near the engine starter on the left side of the engine The en...

Страница 26: ...Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use diesel fuel near an open flame 8065 007 Fuel tanks IMPORTANT INFORMATION It is recommended tha...

Страница 27: ...ers forward to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the p...

Страница 28: ...ll bar in the raised and locked position and use the seat belt There is no rollover protection when the roll bar is down If it is necessary to lower roll bar do not wear the seat belt Raise the roll b...

Страница 29: ...nditions must be fulfilled before the engine can be started The blade switch for engaging the mower blades must be depressed The parking brake must be on Both steering controls must be in the locked o...

Страница 30: ...ddle position 6 Move the steering controls outward to the locked outer neutral position 8065 071 Set the throttle 8065 108 Place controls in neutral position 5 Disengage the mower blades by pressing t...

Страница 31: ...birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is an odorless colorless poisonous gas Do not use the machine in enclosed spaces 8065 004 Set the e...

Страница 32: ...ND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order Remove BLACK cable first from chassis and then from the fully charged battery Remove RED...

Страница 33: ...tion N 3 Release deck height control by applying equal pressure to both pedals Push pedals again to lower deck to selected setting 4 Move throttle control to full throttle 5 Engage the mower deck by p...

Страница 34: ...possible should be used before starting up or down hills Avoid stopping or changing speed on hills If stopping is absolutely necessary pull drive levers into the neutral position and push to the outsi...

Страница 35: ...forward to the transport position 5 When the machine is standing still activate the parking brake by pulling the lever upward 6 Turn the ignition key to the stop position If the engine has been worke...

Страница 36: ...The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results...

Страница 37: ...ight side of each pump They are used to release the system so the machine can be moved by hand when not running Tilt the seat forward to access the pumps Use a 5 8 wrench or socket and ratchet Turn ea...

Страница 38: ...lean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts belt pulleys Check the tire pressures Clean the f...

Страница 39: ...ement 2 Check the caster wheels every 200 hours Replace the oil filter cartridge 2 Change anti freeze Check coolant levels Replace engine alternator belt Check the hydraulic oil in the oil tank Change...

Страница 40: ...CHARGE 12 4V 75 20 min 35 min 48 min 90 min 12 2V 50 45 min 75 min 95 min 180 min 12 0V 25 65 min 115 min 145 min 280 min 11 8V 0 85 min 150 min 195 min 370 min Charging time depends on battery capaci...

Страница 41: ...safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades...

Страница 42: ...til the front nut is 1 8 to 3 16 from the brake bracket 10 Tighten the rear jam nut against the front nut 11 Tighten the nyloc nut against the spring and brake bracket until the gap set in Step 9 is c...

Страница 43: ...justments with the unit turned off 1 Remove the bolts securing the drive levers to the control assembly 2 Position the drive lever at the desired height and reinstall the bolts but do not fully tighte...

Страница 44: ...eys 5 Remove the belt guide hardware with a wrench and set belt guide aside 6 Remove the belt from around the electric clutch on the engine shaft 8065 045 Remove belt guide Deck Belt Installation NOTE...

Страница 45: ...using the square opening in the idler arm shift the arm counter clockwise to create slack in the belt 3 Remove belt from the engine and pump pulleys 4 To reinstall reverse the above procedure using t...

Страница 46: ...ch firmly 5 Place an adjustable wrench on the tensioner body and slightly rotate the wrench clockwise to relieve pressure on the detent pin With the pressure relieved from the pin press in on the nut...

Страница 47: ...rpening Check the blade mounts Blade Replacement 1 Remove blade bolt by turning counterclockwise 2 Install new or re sharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SI...

Страница 48: ...opposite side check that measurement is the same If adjustment is required loosen the locknut and adjust bolt up until both side to side measurements are equal Record measurement 3 Turn both outer bl...

Страница 49: ...o avoid deck damage the anti scalp rollers must not be adjusted to support the deck The anti scalp rollers can be set in three positions Upper position 1 to 2 25 to 63 mm grass Middle position 2 to 4...

Страница 50: ...when cleaning and washing Cleaning Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it i...

Страница 51: ...high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or...

Страница 52: ...pose zerk Lubricate with a grease gun until the grease is forced out around the top washer Front Wheel Bearings Lubricate 3 4 strokes with a grease gun on each set of wheel bearings 8065 032 Lubricati...

Страница 53: ...e pump 3 After the oil has drained wipe the filter base Do not fill above this level Minimum fill level Drain old oil filters of all free flowing oil prior to disposal Place used oil in appropriate co...

Страница 54: ...s off the ground then repeated under normal operating conditions 1 Disengage the brake if activated 2 With the bypass valve open and the engine running at fast idle slowly move the directional control...

Страница 55: ...ead battery Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit see Safety System in the Maintenance Section Engine runs rough...

Страница 56: ...ot at all Parking brake on Bypass valve on pump open Drive belt for the transmission gears is slack or has come off Air in hydraulic system Mower deck not engaging Drive belt for the mower deck has co...

Страница 57: ...or screws that may have become loose 3 Change the engine oil dispose of properly 4 Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the injector is drained of f...

Страница 58: ...WIRING DIAGRAM 58...

Страница 59: ...203 225 305 250 339 370 502 7 8 378 513 591 801 11 8 782 1060 1410 1912 Grade 5 Minimum commercial quality lower quality not recommended Metric Standard Hardware Grade Grade 8 8 Grade 10 9 Grade 12 9...

Страница 60: ...everse 0 7 mph 0 11 3 Km h Brakes Internal Hydraulic Front caster tires smooth tread 13 x 6 5 Flat Free Rear tires turf pneumatic 26 x 12 12 4 ply Tire pressures 15 PSI 103 kPa 1 bar 1 See the Engine...

Страница 61: ...ustable Sprung Seat Suspension Hinged Arm Rests Yes Hour Meter Yes Blade Engagement Ogura Deck Construction 7 gauge Productivity 7 acres h 28 320 m2 h Dimension Weight 1680 lbs 762 kg Base Machine Len...

Страница 62: ...the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also b...

Страница 63: ...ustment Check Safety switch for the parking brake Safety switch for the mower deck Safety switch in the seat Safety switch in the steering controls Parking brake functionality and adjustment Driving f...

Страница 64: ...ine oil Change the oil filter Check hydraulic oil level Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter Check neutral position Check safety system Check seat belt Check ROPS Ch...

Страница 65: ...heck engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check clean the radiator s fins and debris screen Check safety system Check seat belt Check ROPS Check fuel...

Страница 66: ...om mower Check engine oil level Check the tire pressures Check underside of deck Inspect deck pulleys Check clean the radiator fins Check safety system Check seat belt Check ROPS Check fuel system for...

Страница 67: ...h Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Check hydraulic oil level Inspect hydraulic filter Inspect hydraulic...

Страница 68: ...Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Change hydraulic oil and filter Change anti freeze...

Страница 69: ...sign 69 At Least Once Each Year Clean the radiator fins Replace the air cleaner s filter Change the engine oil Replace the engine oil filter Check adjust the cutting height Check adjust the parking br...

Страница 70: ...SERVICE JOURNAL Action Date mtr reading stamp sign 71...

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