Dixon 8000D Series Скачать руководство пользователя страница 41

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TROUBLESHOOTING

ENGINE OVERHEATED

Air intake screen or fins clogged- - - clean intake screen and fins

Oil level too low or too high- - - - - - - - - - - - - - - - - - - - - - - - - adjust oil level

Running engine too slow- - - - - - - - - - - - - - - - - - - - - - - run engine faster

Low coolant level- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -add coolant

Grass & debris on chaff screen- - - - - - - - - - - - - - - - - - - - clean screen

ENGINE RUNS BUT MOWER WONT MOVE FORWARD

Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - -replace drive belt

Shift linkage cable disconnected- - - - - - - - - - - - - - - - - - - - - - reconnect

Transmission shift arm disconnected- - - - - - - - - - - - - - - - reconnect

Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - add oil

Transmission locks in free wheel position-- - - - - - - - - - - - - - see pg.26

Hydrostat oil filter plugged- - - - - - - - - - - - - - - - - - - - - - - - - - -replace filter

Bad transmission- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer

Gear mating transmission/gearbox disconnected- - consult dealer

MOWER LOSES POWER OR TRANSMISSION OVERHEATS

Hydrostat transmission oil too low or high- - - - - -add or drain oil

Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer

Transmission blowing oil out cap-- - -overfilled or water contaminated

ENGINE STALLS WHEN BLADES ARE ENGAGED

Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -sit on seat

Faulty interlock system- - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer

Bad Blade spindle bearing- - - - - - - - - - - - - - - - - - - - - - - - -consult dealer

Deck drive belt not properly routed- - - - - - - - - - - - - - - - - - - - - - - reroute

Blades blocked by foreign material- - - - - - - - - - - - - - clean under deck

*see engine manual for engine adjustments

Содержание 8000D Series

Страница 1: ...8000D SERIES 2003 OPERATOR S MANUAL...

Страница 2: ...recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information contained in this manual applies to all Di...

Страница 3: ...ge Safety 4 11 Warranty Policy 12 Specifications 13 Controls 14 18 Operation Instructions 19 26 Care Maintenance 27 39 Troubleshooting 40 41 Standard Service Parts List 42 8000 Series Diesel Part No 1...

Страница 4: ...IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander read and understand this manual to prevent injuries BLADE CONTACT TIP OVER RUN O...

Страница 5: ...s injury WARNING highlighted in orange indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION highlighted in yellow indicates a potentially ha...

Страница 6: ...d up and thrown by the blade Be sure the area is clear of other people before mowing Stop mower if anyone enters the area NEVER carry passengers Do not mow in reverse unless absolutely necessary Alway...

Страница 7: ...ar safety goggles or safety glasses with side shields when operating mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries Thes...

Страница 8: ...her attachments These can change the stability of the mower Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If t...

Страница 9: ...children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look BEHIND and DOWN for small...

Страница 10: ...t fire and explosion caused by static electricity Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle...

Страница 11: ...ing Never make adjustments or repairs with the engine running unless otherwise specified Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow...

Страница 12: ...those supplied by Dixon Industries Inc VOIDS ALL WARRANTY 6 The following items are not covered by this warranty policy a Pick up and delivery charges for transportation of mower to and from an autho...

Страница 13: ...50D 3 cylinder in line water cooled diesel horizontal shaft pressure feed lubrication with spin on oil filter fuel filter with primer pump and water separator paper element with cyclone pre cleaner ST...

Страница 14: ...s toward you TURNING Turning is controlled by moving one control lever slightly forward or rearward of the other To turn left move left lever rearward of the right lever To turn right move right lever...

Страница 15: ...s set parking brake before dismounting Release the parking brake before moving mower Note Engage parking brake before starting engine MOWER DECK LIFT The mower lift lever is extra long has an assist s...

Страница 16: ...completely close off the damper Closing off the damper causes it to become stiff making it difficult to fully extend the damper in order to open the adjustment THE PRODUCT IS NOT DAMAGED To restore ad...

Страница 17: ...to operator s right Controls engine speed While mowing throttle control should be set to MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed CI...

Страница 18: ...18 CONTROLS...

Страница 19: ...e mower without complete knowledge of all controls and their functions During initial operation learning to drive set throttle at slow speed BEFORE OPERATING MOWER 1 Read and observe all safety instru...

Страница 20: ...interlocks for your safety 1 The engine will not start if the mower blades are engaged 2 The engine will not start unless the steering control levers are neutral OUT position 3 The engine will stop if...

Страница 21: ...ENGINE SHOULD NOT START 3 In a SAFE AREA away from bystanders start the engine place throttle setting at maximum or full Engage the blade drive through the electric clutch switch Raise slightly off o...

Страница 22: ...ill return to run position 8 Let engine warm up a few minutes then move throttle control lever to the wide open or maximum setting for actual operation of the mower deck Engine must be operated at wid...

Страница 23: ...y installed on the discharge chute 1 Start engine and set throttle at full speed 2 Set desired cut height 3 Release park brake Check the area to assure there is no one near 4 Engage mower blades 5 Mov...

Страница 24: ...p blades throughout the cutting season As a rule of thumb never cut off more than 1 3 of the total grass blade length Correct mowing height can reduce weeds and disease by 50 to 80 The following grass...

Страница 25: ...wn bracket and replace the pin and rotating pin clip to lock them in place Release the seat latch and rotate the counter balanced seat support frame upward and forward To return the seat to the operat...

Страница 26: ...To unlock the transmission lift the seat see instructions on Page 25 rotate the transmission hex valve located on the top of each transmission approxi mately one turn counter clockwise To re engage th...

Страница 27: ...ices with tools ve all common safety practices with tools ve all common safety practices with tools ve all common safety practices with tools ve all common safety practices with tools MAINTENANCE SCHE...

Страница 28: ...uid level cannot be checked OFF SEASON BATTERY STORAGE DO NOT remove battery from mower Clean top of battery and terminals with baking soda and water Identify each cable so they can be reconnected to...

Страница 29: ...nal 25 degree bevel 4 Check balance of blade by positioning the blade on a nail or blade balance pedestal Grind the blade on the end that is heavier until both sides balance 5 Install blade flat washe...

Страница 30: ...TENANCE LUBRICATION 1 Engine Follow engine manufacturer s recommendation 2 Deck spindles Lubricate with 3 shots only every 100 hours 3 Mower chassis Lubricate with 3 shots only every 50 hours see zerk...

Страница 31: ...should be approximately 1 3 8 below top of oil tank Replenish as needed with SAE 20W 50 motor oil DO NOT OVERFILL When checking the oil level be very careful to keep the reservoir clean Change the oi...

Страница 32: ...and counter clockwise to decrease brake holding power As the brake holding power is increased the force required on the handle to engage the brake increases 3 Set the brake for the holding power requi...

Страница 33: ...he fuel tank 2 Loosen the 1 2 nut on the U shaped holding bracket and swivel the headlight vertically to adjust the height of the beam Tighten the bracket nut 3 Replace headlight in fuel tank 4 Swivel...

Страница 34: ...d per the maintenance schedule listed in this book HYDROSTAT DRIVE BELT REPLACEMENT PROCEDURE continued To remove hydrostat pump drive belt The hydrostat pump drive is equipped with a spring loaded be...

Страница 35: ...stat pump drive belt 1 Rotate the spring loaded take up idler towards the left hand hydro pump 2 Install belt per diagram 3 Install double u joint and tighten flange bolts tighten to 14 ft lbs 4 Insta...

Страница 36: ...heck to see that the drive wheels are not turning 7 Repeat steps 3 6 for the other side 8 Shut off engine before removing the blocks 9 Return the seat to the operating position To adjust neutral sprin...

Страница 37: ...ing control mechanism 2 Move the levers inboard to the operating position 3 Loosen the set screw of the clamp collars which lock the upper arms to the lower arms 4 Raise or lower the arms for desired...

Страница 38: ...top the machine and shut off the engine 3 Adjust the forward stop of the control lever on the side which appears to be faster to limit the forward travel of the control levers until the mower tracks i...

Страница 39: ...e mower deck in the number 3 deck height position 5 Loosen the jam nuts on the front and rear deck hangers 6 Rotate the 2 outer spindles so the blades point outboard 7 Adjust front hangers to level de...

Страница 40: ...BUT WON T START No fuel fuel and or clean or replace fuel filters open fuel vavle 3 HARD TO START ENGINE Fuel line clogged clean fuel line check fuel filter open fuel vavlve Faulty fuel pump consult...

Страница 41: ...ission locks in free wheel position see pg 26 Hydrostat oil filter plugged replace filter Bad transmission consult dealer Gear mating transmission gearbox disconnected consult dealer 7 MOWER LOSES POW...

Страница 42: ...ufacturers manual for recommen dations regarding frequency of service required for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Mode...

Страница 43: ...____ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ ___________________ _______________...

Страница 44: ...RIES INC a BLOUNT International Inc Co P O Box 1569 Coffeyville Ks 67337 0945 620 251 2000 8000 Series Diesel Model 8026D Part No 13638 xxxx W W W W WARNING ARNING ARNING ARNING ARNING The engine exha...

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