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©Direct Connection RC 

                               

 

Kaos Kit Build Instructions

 

 

Thank-you for your purchase of the new Kaos kit, the following instructions are meant to 

guide you in assembling your plane.  

 Advanced builders may find they need to make slight deviations in order to better suite 

their abilities and desired plane outcome.   

As always due to the type of wood used slight bends or warping to the wood may occur 

but should not affect the overall stru cture.  

 

Parts 

Each Kit Contains:  

 Fuselage Bottom  

 Fuselage Sides  

 Motor Mount 

 Center Fuse Former 

 Rear Servo Mount 

 Fuselage Motor Mount Top piece  

 Battery hatch cover (3 pieces to assemble)  

 Pieces of Top fuselage sheeting 

 

 

 

10 

 Main Ribs 

 Wing Tip Ribs (3 slots within the rib) 

 Fuselage Doubler Ribs (notch at top) 

 Half Ribs  

 Wing Tip Supports

 

 Elevons  

 ¼ x ¼ Hardwood Leading Edge 

 Main Spars  

 

1/16

 trailing edge pieces 

 sheet of Trailing edge Spacers 

 Trailing Edge Tips 

 Fins (4 pieces to assemble)  

 Sets of Decal

Содержание Kaos

Страница 1: ...ood may occur but should not affect the overall structure Parts Each Kit Contains 1 Fuselage Bottom 2 Fuselage Sides 1 Motor Mount 1 Center Fuse Former 1 Rear Servo Mount 1 Fuselage Motor Mount Top piece 1 Battery hatch cover 3 pieces to assemble 2 Pieces of Top fuselage sheeting 10 Main Ribs 2 Wing Tip Ribs 3 slots within the rib 2 Fuselage Doubler Ribs notch at top 2 Half Ribs 4 Wing Tip Support...

Страница 2: ...by Square CA Glue Accelerator Pins Plane Airplane Covering Recommended Parts CA Hinges 3S 1000mah Lipo Battery 2206KV 2400KV motor 20 30amp speed controller 9G Servos Pre Build Elevons Taper elevons joint to 45 and round the tips Cover as desired then cut hinge slots ...

Страница 3: ...ch cover on a flat surface Glue the side rails in an upright position allow glue to set Cover as desired Fins Lay all pieces flat glue together one of the larger pieces to the smaller triangle shaped piece at the glue line allow to set Complete by sanding fins to prepare for plane covering Round the leading edge of the fin as desired and cover ...

Страница 4: ...Wing Tips Lay wing tip rib flat identify wing tip glue into upright position on the wing tip rib aligning the 3 tabs into the 3 slots Add wing tip supports using glue each wing tip will have 2 wing tip supports top and bottom ...

Страница 5: ... piece flat identify fuselage side pieces Note that Right fuselage piece goes to the wider side of the fuselage and the Left fuselage piece goes to the narrower side of the fuselage With the fuselage sides still aligned insert the centre former into the fuselage with the small notched tabs facing up Secure with glue Narrow Wide ...

Страница 6: ...o place Glue the front tabs of the fuselage sides down into the fuselage bottom the back 2 tabs of each side will not meet the fuselage bottom at this time Allow to set Curve the fuselage bottom to align the remaining back tabs of the fuselage side glue Glue in the rear servos mount at this time Thrust angle should now be noticeable ...

Страница 7: ... doubler rib into the 1st slot from the W cut line on the main spar Insert the main ribs into the remaining slots on the main spar Trailing Edge Glue each set of the trailing edges at the W cut line allow to set Place one of the 1 16 trailing edge sheets on a flat surface aligning with the wing pin as required Align the rib spears on the trailing edge ensuring all ribs are flush with the main spar...

Страница 8: ...railing edge spacers between each of the ribs on the wing to allow for hinges Some trimming and or sanding may be required for fit Glue top trailing edge onto wing allow to set Round the trailing edge wing tips and glue onto wing flat with no reflex ...

Страница 9: ...hen sheeted This can also be accomplished by ensuring the rib is flush with the fuselage This may take a bit of finessing to get the 2 pieces to sit properly You may wish to glue the top fuselage sheeting pieces together before attempting to mount the wing to the fuselage so you can use the sheeting as a guide See images for examples CORRECT Top sheeting is flush with trailing edge ...

Страница 10: ...10 Direct Connection RC INCORRECT Fuselage and rib wing is NOT flush ...

Страница 11: ... sheeting Glue the 2 pieces together as shown below and allow glue to set Glue the fuselage sheeting over the servo plywood mount and trim any excess Install the leading edge x hardwood to each side ensuring it is seated properly and glued straight on the wing ...

Страница 12: ...12 Direct Connection RC Cut off any excess overhang once the leading edge has been glued and allowed to set Wing Tips Install wings tips onto the wings with glue and allow to set ...

Страница 13: ...om the bottom slots of the fins and applying with epoxy or CA glue to ensure proper adhesion To install the battery cover hold down you can use permanent magnets 2 servo horns creating a latching system or any other fitting that suites your needs Plane is complete finish your plane with your required hardware servos hook up linkages mount motor CA hinges install your rx etc With the battery instal...

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