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OPERATOR’S MANUAL

with Maintenance Information

Function Tests

24

arrow on the control panel until the
machine begins to move, then return the
handle to the center position.

⊙

Result: The machine should move in the

direction that the yellow down arrow points
on the control panel, then come to an
abrupt stop.

Note: The brakes must be able to hold the
machine on any slope it is able to climb.

Test Limited Drive Speed

38 Press and hold the function enable switch.

Raise the platform approximately 2m from
the ground.

⊙

Result: The pothole guards should deploy.

39 Press and hold the function enable switch

on the control handle.

40 Slowly move the control handle to the full

drive position.

⊙

Result: The maximum achievable drive

speed with the platform raised should not
exceed 14 cm/s.

¤

Result: If the drive speed with the platform

raised exceeds 14 cm/s, immediately tag
and remove the machine from service.

Test the Tilt Sensor Operation

Note: Perform this test from the ground with
the platform controller. Do not stand in the
platform.

41 Fully lower the platform.

42 Place a 2.5×20cm or similar piece of wood

under both wheels on one side and drive
the machine up onto them.

43 Raise the platform approximately 2 m from

the ground.

⊙

Result: The platform should stop and the tilt

alarm will sound at 180 beeps per minute.
The platform controls LED readout should
display LL.

44 Press the drive function select button.

45 Press and hold the function enable switch

on the control handle.

46 Move the control handle in the direction

indicated by the blue up arrow, then move
the control handle in the direction indicated
by the yellow down arrow.

⊙

Result: The drive function should not work

in either direction.

47 Lower the platform and drive the machine

off the block.

Test the Pothole Guards

Note: The pothole guards should automatically
deploy when the platform is raised. The
pothole guards activate another limit switch
which allows the machine to continue to
function. If the pothole guards do not deploy,
an alarm sounds and the machine will not
drive and lift.

48 Raise the platform.

⊙

Result: When the platform is raised

approximately 1.4 m from the ground, the
pothole guards should deploy.

49 Press on the pothole guards on one side,

and then the other.

⊙

Result: The pothole guards should not

move.

50 Lower the platform.

⊙

Result: The pothole guards should return to

the stowed position.

51 Place a 2.5×20cm or similar piece of wood

under a pothole guard. Raise the platform.

⊙

Result: When the platform is raised

approximately 2m from the ground, the
pothole alarm will sound at 180 beeps per
minute, and the platform controls LED
screen readout should display 18.

52 Press the drive function select button.

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Содержание S06-E

Страница 1: ...Machinery Co Ltd Eighth Edition August 2018 Printing WARNING THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE INCAPACITY INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS WARNINGS AND CAUTIONS IN THIS MANUAL ...

Страница 2: ......

Страница 3: ... Owners Users and operators We appreciate your choice of our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals sup...

Страница 4: ......

Страница 5: ... understand and obey all applicable governmental regulations You are properly trained to safely operate the machine Decal Legend DINGLI product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indic...

Страница 6: ...05 50kV to 200kV 4 60 200kV to 350kV 6 10 350kV to 500kV 7 62 500kV to 750kV 10 67 750kV to 1000kV 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate th...

Страница 7: ...normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not drive the machine on or near uneven terrain unstable surfaces or other ...

Страница 8: ...or vehicle Be sure all tires are in good condition air filled tires are properly inflated and lug nuts are properly tightened Crushing Hazard Keep hands and limbs out of scissors Keep hands clear when folding rails Maintain a firm grasp on the platform rail when removing the rail pins Do not allow the platform guard rails to fall Use common sense and planning when operating the machine with the co...

Страница 9: ...nt Observe and use color coded direction arrows on the platform controls for drive and steer functions Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Do not lower the platform unless the a...

Страница 10: ...r protective clothing and eye wear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Explosion Hazard Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with t...

Страница 11: ...tion firm level surface clear of obstruction and traffic 2 Lower the platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Push in the red Emergency Stop buttons to off position 5 Turn the main power switch to off position 6 Chock the wheels 7 Charge the batteries ...

Страница 12: ...form controls 11 Entry ladder 3 Manual storage container on opposite side of machine 12 Battery charger on the entry ladder end of machine 4 Platform extension 13 Safety arm 5 Scissor Arms 14 Platform extension release pedal 6 Lift Cylinder 15 Main Platform 7 Steer tire 16 Lanyard anchorage point 8 Ground controls 17 Platform entry gate 9 Pothole guard ...

Страница 13: ... 1 8 09310001 Decal Instructions Forklift pockets 2 9 09310003 Decal Instructions Tie down point 4 10 09310002 Decal Instructions Lift point 4 11 09310061 Decal Instructions Maximum wheel load 670kg 4 12 09310064 Decal Notice Main power switch operation 1 13 09540001 Decal Label CE 3 14 09410001 Decal Danger Explosion burn hazard 1 15 09430001 Decal Danger Safety arm 2 16 09430003 Decal Danger Kee...

Страница 14: ...OPERATOR S MANUAL with Maintenance Information Decals 10 6 7 9 10 8 11 10 9 12 13 14 15 16 18 19 1 1 1 18 19 15 16 20 9 10 10 9 16 21 22 13 5 13 8 11 11 Safety tape 17 17 1 2 3 4 5 ...

Страница 15: ...OPERATOR S MANUAL with Maintenance Information Decals 11 ...

Страница 16: ... platform Standard Maximum hydraulic pressure functions 180 bar System voltage 24 V Tire size Φ305 100 mm Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Vibration value does not exceed 2 5m s2 Maximum slope rating Stowed position 25 Maximum side slope rating Stowed position 25 Note Slope rating is subject to ground conditions and adequate traction Ma...

Страница 17: ... platform Standard Maximum hydraulic pressure functions 180bar System voltage 24 V Tire size Φ305 100 mm Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Vibration value does not exceed 2 5m s2 Maximum slope rating Stowed position 25 Maximum side slope rating Stowed position 25 Note Slope rating is subject to ground conditions and adequate traction Max...

Страница 18: ...ground controls will operate 2 Platform up down switch Move the switch up and the platform will raise Move the switch down and the platform will lower 3 Circuit breaker When the current was overloaded the circuit breaker will cut off the circuit 4 Overload indicator light Light on indicates when overloaded 5 Red Emergency Stop button Push in the red Emergency Stop button to the off position to sto...

Страница 19: ...raise Move the switch down and the platform will lower 3 Circuit breaker When the current was overloaded the circuit breaker will cut off the circuit 4 Brake release switch Press this switch to ON position to activate the brake release function Press this switch to OFF position to turn off the brake release function 5 Overload indicator light Light on indicates when overloaded 6 Red Emergency Stop...

Страница 20: ...6 Platform Control Panel 1 Thumb rocker switch 2 Drive function select button 3 Drive speed button 4 Red Emergency Stop button 5 LED readout screen 6 Horn button 7 Lift function select button 8 Proportional control handle 9 Function enable switch 1 2 3 4 9 8 7 6 5 ...

Страница 21: ...ivate the lift function 8 Proportional control handle Lift function Press and hold the function enable switch to enable the lift function on the platform control handle Move the control handle in the direction indicated by the blue arrow and the platform will raise Move the control handle in the direction indicated by the yellow arrow and the platform will lower The descent alarm should sound whil...

Страница 22: ...discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation fro...

Страница 23: ...manifolds Battery pack and connections Drive motors Wear pads Tires and wheels Ground strap Limit switches alarms and horn Nuts bolts and other fasteners Platform overload components Platform entry gate Beacon if equipped Safety arm Platform extension s Scissor pins and retaining fasteners Platform control joystick Brake release components Pothole guard Check entire machine for Cracks in welds or ...

Страница 24: ... if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations Drop offs or holes Bum...

Страница 25: ... machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qu...

Страница 26: ...e guards have not deployed sounds at 180 beeps per minute The alarm that goes off when the machine is not level sounds at 180 beeps per minute An optional automotive style horn is also available 10 Turn the key switch to off or platform position 11 Move up and hold the platform up down switch Result No function should operate 12 Turn the key switch to ground control position 13 Move up and hold th...

Страница 27: ...he platform is lowering Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 29 Press the drive function select button The indicator light should turn on 30 Press and hold the function enable switch on the control handle 31 Depress the thumb rocker switch on top of the control handle in the direction identified by the b...

Страница 28: ...rm should stop and the tilt alarm will sound at 180 beeps per minute The platform controls LED readout should display LL 44 Press the drive function select button 45 Press and hold the function enable switch on the control handle 46 Move the control handle in the direction indicated by the blue up arrow then move the control handle in the direction indicated by the yellow down arrow Result The dri...

Страница 29: ... in the direction indicated by the yellow down arrow Result The drive function should not work in either direction 55 Press and hold the function enable switch on the control handle 56 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue and white arrow on the control panel Result The steer function should not work in either direction 57 Lower the pl...

Страница 30: ...o used to perform some relatively straightforward calculations on subsystem to determine the overall PL of the system Reliability data diagnostic coverage DC the system architecture Category common cause failure and where relevant requirements for software are used to assess the PL to comply with PLr of SRP CS in Clause 5 11 of EN 280 The Operating Instructions section provides instructions for ea...

Страница 31: ... Press the lift function select button 2 Press and hold the function enable switch on the control handle 3 Move the control handle according to the markings on the control panel To Steer 1 Press the drive function select button 2 Press and hold the function enable switch on the control handle 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle To Drive 1 P...

Страница 32: ...Example Run 3 6 m Rise 0 3 m 0 3 m 3 6 m 0 083 x 100 8 3 If the slope exceeds the maximum slope or side slope rating the machine must be winched or transported up or down the slope See Transport and Lifting section Operation from Ground with Controller Maintain safe distances between operator machine and fixed objects Be aware of the direction the machine will travel when using the controller Batt...

Страница 33: ...ar step or from the ground remove the right rear main deck wire lock pins 10 Fold down the right rail assembly Keep hands clear of pinch points 11 Replace the removed pin back into rear rail bracket 12 Remove the left rear main deck wire lock pins 13 Fold down the left rail assembly Keep hands clear of pinch points 14 Replace the removed pin back into rear rail bracket 15 Fold down the rear rail a...

Страница 34: ...and Driving 31 Pressure Sensor Fault Disables All Motion 32 Angle Sensor Fault Disables All Motion 36 Low Battery Alert Warning Only 42 Platform Left Turn Switch ON at power up Message Warning Only 43 Platform Right Turn Switch ON at power up Message Warning Only 46 Platform Joystick Enable Switch ON at power up Fault Disable Platform Control 47 Platform Joystick not in neutral at power up Message...

Страница 35: ... Lifting and Driving 72 Motor Controller Over Voltage Fault Controller Dependent 73 Motor Controller Thermal Cutback Fault Controller Dependent 74 Motor Controller Motor Fault Controller Dependent 75 Motor Controller Pump Motor Fault Controller Dependent 76 Motor Controller Left Drive Motor Fault Controller Dependent 77 Motor Controller Right Drive Motor Fault Controller Dependent 78 Pump Motor Sh...

Страница 36: ...Disable Lifting and Driving 90 Over 90 Load Warning Warning Only 91 Left Motor Field Short Disable Lifting and Driving 92 Right Motor Field Short Disable Lifting and Driving 99 Over 99 Load Warning Warning Only OL Overloaded Platform Fault Disable All Motion LL Machine Tilted Beyond Safe Limits Fault Disable Lifting and Driving ...

Страница 37: ...K consider replacing the Joystick or PCU 46 Platform Joystick Enable Switch ON at power up Fault Ensure that nothing is holding the Enable switch closed Also check the neutral zone parameters If OK consider replacing the Joystick or PCU 47 Platform Joystick not in neutral at power up Message Make sure that the Joystick is in the neutral upright position Check the neutral zone parameter setting in ...

Страница 38: ...onnections and tighten or clean Check the voltage to the ECU and PCU 69 High Neutral Current The MC is sensing current in the motors when there should not be This could occur anytime the MC thinks the brakes are on and the motors are still turning This message sometimes comes just before other faults but should be ignored in those cases 70 Steering Input Out of Range There is an inappropriate volt...

Страница 39: ...heck the coil itself to see if it is open or shorted 84 Motor Post shorted Check the connections of the controller and motor Make sure the wiring is not shorted 85 Brake Release Switch On Check the wires to brake release switch or look for a stuck switch 86 Brake Release Not Stowed Check if the platform is below down limit height Check the down limit switch and connections 87 Brake Release Need Sw...

Страница 40: ...e plates Do not overfill prior to the charge cycle 6 Replace the battery vent caps 7 Connect the battery charger to a grounded AC circuit 8 The charger will indicate when the battery is fully charged 9 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove ...

Страница 41: ...ting the machine must be loaded and unloaded using a winch as described Brake Release Operation For the Hydraulic Motor Drive Model 1 Chock the wheels to prevent the machine from rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Push in the black brake release knob to open the brake valve 4 Pump the red brake release pu...

Страница 42: ...e the extension deck s Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Use the tie down points on the chassis for anchoring down to the transport surface Use a minimum of four chains or straps Use chains or straps of ample load capacity If the railings have been folded down secure them with straps before transpo...

Страница 43: ...ne with a Forklift Be sure the extension deck controls and component trays are secure Remove all loose items on the machine Fully lower the platform The platform must remain lowered during all loading and transport procedures Use the forklift pockets located on both sides of the ladder Position the forklift forks in position with the forklift pockets Drive forward to the full extent of the forks R...

Страница 44: ... items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are two lifting points on each end of the machine Adjust the rigging to prevent damage to the machine and to keep the machine level Center of gravity Model X Axis Y Axis S06 EH 64 8 cm 59 1 cm S06 E 64 8 cm ...

Страница 45: ...ch type of scheduled inspection Make copies of the Pre delivery Preparation report to use for each inspection Store completed forms as required Maintenance Schedule There are five types of maintenance inspections that must be performed according to a schedule daily quarterly semi annually annually and two year The Scheduled Maintenance Procedures Section and the Maintenance Inspection Report have ...

Страница 46: ...hall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in this manual Instructions Use the operator s manual on your machine The Pre delivery Preparation consists of completing the Pre operation Inspection the Maintenance items and the Function Tests Use this form to record the results Place a check in the appropriate box after...

Страница 47: ...ine from service repair and re inspect it After repair place a check in the R box Legend Y yes acceptable N no remove from service R repaired Checklist A Y N R A 1 Inspect the manuals and decals A 2 Pre operation inspection A 3 Check the Batteries A 4 Check the Hydraulic Oil Level A 5 Function tests Perform after 40 hours A 6 30 day service Perform every 100 hours A 7 Grease steer yokes Checklist ...

Страница 48: ...e that the operator s manual is present and complete in the storage container on the platform 2 Examine the pages of manual to be sure that they are legible and in good condition Result The operator s manual is appropriate for the machine and the manual are legible and in good condition Result The operator s manual is not appropriate for the machine or the manual is not in good condition or is ill...

Страница 49: ... A 3 Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries contain...

Страница 50: ... be at the mark of the fuel tank Refer to the following table Model Scale line L S06 EH S06 E 7 2 2 Add oil if necessary Do not overfill Original Hydraulic oil specifications L HV46 Customers shall choose the appropriate hydraulic oil according to the ambient temperature used Example L HV32 or L HV68 A 5 Perform Function Tests Completing the function tests is essential to safe machine operation Fu...

Страница 51: ...ease the Steer Yokes DINGLI requires that this procedure be performed every 100 hours of operation Regular application of lubrication to the steer yokes is essential to good machine performance and service life Continued use of an insufficiently greased steer yoke will result in component damage 1 Open the steer yoke cover 2 Locate the grease add hole on the top of the steer yoke 3 Pump multipurpo...

Страница 52: ...harge the batteries Allow the batteries to rest 24 hours before performing this procedure to allow the battery cells to equalize Models without maintenance free or sealed batteries 6 Remove the battery vent caps and check the specific gravity of each battery cell with a hydrometer Note the results 7 Check the ambient air temperature and adjust the specific gravity reading for each cell as follows ...

Страница 53: ...heck each battery pack and verify that the batteries are wired correctly 14 Inspect the battery charger plug and pigtail for damage or excessive insulation wear Replace as required 15 Connect the battery charger to a properly grounded 110 230V 50 60 Hz single phase AC power supply Result The charger should operate and begin charging the batteries Result If simultaneously the charger alarm sounds a...

Страница 54: ... ground control Turn the ground red Emergency Stop button clockwise to the on position Pull out the platform red Emergency Stop button to the on position 4 Raise the platform until the distance of the two sets of scissor at least 0 5m 5 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 6 Lower the platform until the safety arm rests securely on the...

Страница 55: ...d 19 1Nm B 4 Test the Emergency Stop DINGLI requires that this procedure be performed every 250 hours or quarterly whichever comes first A properly functioning Emergency Stop is essential for safe machine operation An improperly operating red Emergency Stop button will fail to shut off power and stop all machine functions resulting in a hazardous situation As a safety feature selecting and operati...

Страница 56: ...atform control 3 Check the platform up down function from the ground controls Result The machine functions should not operate 4 Turn the key switch to ground control 5 Check the machine functions from the platform controls Result The machine functions should not operate 6 Turn the key switch to the off position Result No function should operate B 6 Test the Automotive style Horn if equipped DINGLI...

Страница 57: ... clockwise to the on position Pull out the platform red Emergency Stop button to the on position 3 Lower the platform to the stowed position 4 Press the drive function select button a a drive function select button 5 Choose a point on the machine i e contact patch of a tire as a visual reference for use when crossing the test line 6 Bring the machine to top drive speed before reaching the test lin...

Страница 58: ...rt and finish lines by marking two lines on the ground 12 2 m apart 2 Turn the key switch to platform control Turn the ground red Emergency Stop button clockwise to the on position Pull out the platform red Emergency Stop button to the on position 3 Lower the platform to the stowed position 4 Press the drive function select button a a drive function select button 5 Choose a point on the machine i ...

Страница 59: ...rn the key switch to platform control Turn the ground red Emergency Stop button clockwise to the on position Pull out the platform red Emergency Stop button to the on position 3 Press the lift function select button a b a lift function select button b drive function select button 4 Press and hold the function enable switch on the joystick 5 Raise the platform approximately 1 2 m from the ground 6 ...

Страница 60: ...and finish lines by marking two lines on the ground 12 2 m apart 2 Turn the key switch to platform control Turn the ground red Emergency Stop button clockwise to the on position Pull out the platform red Emergency Stop button to the on position 3 Lower the platform to the stowed position 4 Press the slow speed select button a a slow speed select button 5 Choose a point on the machine i e contact p...

Страница 61: ...the test See E 1 Test or Replace the Hydraulic Oil B 12 Inspect the Hydraulic Tank Cap Venting System DINGLI requires that this procedure be performed quarterly or every 250 hours whichever comes first Perform this procedure more often if dusty conditions exist A free breathing hydraulic tank cap is essential for good machine performance and service life A dirty or clogged cap may cause the machin...

Страница 62: ...chever comes first Maintaining the limit switches is essential to safe operation and good machine performance Operating the machine with a faulty limit switch could result in reduced machine performance and a potentially unsafe operating condition Perform these procedures with the machine on a firm level surface that is free of obstructions Down Limit Switch 1 Remove the platform controls from the...

Страница 63: ...rm approximately 0 3 m Result The LED readout screen will show code 18 and an alarm sounds The machine is functioning properly Result The LED readout screen does not show code 18 and the alarm does not sound Replace the down limit switch 15 Raise the platform until the pothole guards are deployed Result The LED readout screen does not show code 18 and the alarm does not sound The machine is functi...

Страница 64: ...e stowed position Move the machine onto a firm level surface 32 Place a wooden block approximately 5 cm tall under the right pothole guard 33 Press the lift function select button Attempt to raise the platform approximately 2m Result The pothole guard contacts the block and does not fully deploy the LED readout screen shows code 18 an alarm sounds and the platform will lift to 2m or beyond The mac...

Страница 65: ...sor at least 0 5m 2 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 3 Lower the platform until the safety arm rests securely on the link Keep clear of the safety arm when lowering the platform Crushing hazard Keep hands clear of the safety arm when lowering the platform 4 Open the limited switch house cover from the chassis 5 While raising the pl...

Страница 66: ...e overload pressure sensor which is adjustable and located at the barrel end of the lift cylinder is used to determine when the hydraulic lift cylinder requires too much pressure to support the load inside the platform When this occurs the overload pressure sensor will send a signal to the ECU which will not allow the machine to function until the extra weight is removed from the platform The angl...

Страница 67: ...curely connect the wires of the up limit switch 14 Fully raise the platform Release the toggle switch Result The alarm should not sound The system is functioning correctly Result The alarm sounds The system is not functioning correctly Troubleshoot the limit switch limit switch wire harness or limit switch mount bracket or the platform overload system needs to be calibrated 15 Lower the platform u...

Страница 68: ...ulic tank is a vented type tank The breather cap has an internal air filter that can become clogged or over time can deteriorate If the breather cap is faulty or improperly installed impurities can enter the hydraulic system which may cause component damage Extremely dirty conditions may require that the cap be inspected more often 1 Remove and discard the hydraulic tank breather cap 2 Install a n...

Страница 69: ...ure the distance between the number one arm cross tube and the chassis deck at the ground controls side of the non steer end of the machine Result The measurement is 23 mm or more Proceed to step 2 Result The measurement is less than 23 mm Replace both wear pads a wear pad b arm cross tube c chassis deck 2 Measure the distance between the number one arm cross tube and the chassis deck at the batte...

Страница 70: ...urns The hydraulic tank return filter is mounted on the bracket between the function manifold and the hydraulic power unit 1 Clean the area around the oil filter Remove the filter with an oil filter wrench 2 Apply a thin layer of oil to the new oil filter gasket 3 Install the new filter and tighten it securely by hand 4 Use a permanent ink marker to write the date and number of hours from the hour...

Страница 71: ...2 Open the power unit module tray 3 Remove the oil drain plug at bottom 4 Drain all of the oil into a suitable container 5 Tag and disconnect the hydraulic tank return line from the hydraulic filter head and remove the line from the tank Cap the fitting on the filter head 6 Tag and disconnect the hydraulic pump inlet line and remove the line from the tank Cap the fitting on the pump 7 Remove the h...

Страница 72: ...tting onto the hydraulic filter head and torque 15 Fill the tank with hydraulic oil until the fluid is full in the hydraulic tank Do not overfill 16 Activate the pump to fill the hydraulic system with oil and bleed the system of air Component damage hazard The pump can be damaged if operated without oil Be careful not to empty the hydraulic tank while in the process of filling the hydraulic system...

Страница 73: ...S06 EH SV2 1mm 1mm S1 S2 P M T BRK RV1 SV1 FR RV4 CV2 RV3 CV1 1 1mm SV4 SV3 D3 D2 D1 D4 L P41 P42 CV1 1 5mm Lower valve NBCY 1001A 11 80bar 235bar 3 45bar Tank Pump 5802 4 12 Valve 5805 0116R Hand pump 5805 0412 960020A10 RV2 150bar Platform loading Option Steer cylinder Lift cylinder ...

Страница 74: ...tenance Information Schematic 70 For S06 E Lift cylinder Platform loading Option Steer cylinder P M SV2 FRRV1 SV1 S1 S2 L T Tank Pump 5802 3 2 14 Function valve DPH 0918 10 1mm 1mm 1 5mm 80bar Lower valve NBCY 1001A 11 RV1 150bar ...

Страница 75: ... 1 1B 10 B 1 2B 1 2A 1 1C 4B 1 1A 3C 6B 3A 1C 1B 9A 8A 8B 8C 6C 7A 6A 7B 7C 3B GND 13 BK 16 GND 12 BK 16 GND 11 BK 16 GND 5 BK 16 GND 4 BK 16 GND 3 BK 16 GND 6 BK 16 B BK 14 B1 YV7 YV5 YV6 YV1 YV3 YV4 8A 2 BN GN 16 8A 3 BN GN 16 JS1 SB4 S2 SB5 SB6 SB7 SB8 B3 CAN_H CAN_L SB3 PCU ECU 2 1 B2 1 2 3 1 2 3 C A B TILT AS1 LS1 SA2 YV2 HL2 YV8 BK 2 BK 2 RD 2 HM B J1 J3 M B 2 1 MC1 M1 GND 10 BK 16 RD 2 GND ...

Страница 76: ...010 14 RD 20 SQ 8 11B W H 20 8A 1 BN GN 16 B1 G ND 10 BK 16 GND 6 BK 16 GND 3 BK 16 GND 4 BK 16 G ND 5 BK 16 GND 7 BK 18 GND 9 BK 18 GND 8 BK 18 B BK 18 GND 1 BK 16 B A BK 14 G ND 2 BK 16 SQ 7 SQ6 SQ5 SQ1 YV2 YV4 YV3 YV1 HM GB 1 RD 4 0 GB 1 BK 4 0 GND 3 BK 16 GND 6 BK 16 GND 10 BK 16 B Z RD 16 KM1 BF RD 4 0 BF 1 RD 4 0 P BK 4 0 U RD 4 0 W 2 BK 4 0 W1 BK 4 0 V RD 4 0 FU3 10A 8C WH VT 18 5C BN YE 18...

Страница 77: ...OPERATOR S MANUAL with Maintenance Information Inspection and Repair Log 73 Inspection and Repair Log Date Comments ...

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