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DigitAx User Guide
Issue code: dgxu4

5-1

5

Electrical Installation

Warning

The voltages present in the
Drive are capable of
inflicting a severe electric
shock and may be lethal. The
Stop function of the Drive
does not remove dangerous
voltages from the Drive or
the driven machine. AC
supplies to the Drive must
be disconnected using an
approved isolation device
before any cover is removed
or service work is
performed.

Warning

Electric shock risk

If the Drive has been
energized, the supply must
be isolated for at least
fifteen minutes. This allows
the internal capacitors to
discharge fully before work
may continue. Refer to

Safety

information

on the

inside front cover of this
user guide.

5.1 Hazardous

areas

Approval and certification for hazardous areas
should be obtained for the complete installation of
the motor and Drive.

5.2

Access to the power
connectors

DBE140, DBE220

A main power connector and a braking resistor
connector are fitted to the top panel of the case.
See Figure 5–1.

Main power connector

Braking resistor connector

Top panel of DBE140, DBE220

Main power connector

Braking resistor connector

Pin connections

Figure 5–1

Locations of the main power
connector and the braking
resistor connector on models
DBE140 and DBE220

Main power connector

Pin

Function

Type

Notes

U

Phase U

Out

V

Phase V

Out

Output to motor

W

Phase W

Out

Y

PE

L1

Phase L1

In

L2

Phase L2

In

AC supply

L3

Phase L3

In

Braking resistor connector

Pin

Function

Type

Notes

1

+DC bus

Out

External braking resistor
connection

3

Internal braking
resistor

Out

Internal braking resistor
connection

5

External/Internal
braking resistor

Out

Controlled output

7

–DC bus

Out

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Содержание DBE1100S

Страница 1: ...NA Jana Dlugosza 2 6 Street 51 162 Wroc aw Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS...

Страница 2: ...d with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS C...

Страница 3: ...User Guide DigitAx AC Servo Drive 1 4kW to 22kW Part Number 0415 0008 Issue Number 4...

Страница 4: ...her DigitAx Drives there may be some differences between their software and the software in this product These differences may cause this product to function differently This may also apply to Drives...

Страница 5: ...oke ratings 3 4 3 20 Dimensions 3 4 4 Mechanical Installation 4 1 4 1 EMC wiring recommendations 4 1 4 2 Planning the installation 4 2 4 3 Environment 4 4 4 4 RFI filters 4 4 4 5 Ferrite absorber ring...

Страница 6: ...libration 10 5 10 9 Methods of speed control 10 6 10 10 Methods of torque control 10 7 10 11 Methods of position control 10 8 10 12 Quick reference 10 10 10 13 Programmable outputs 10 11 11 List of Pa...

Страница 7: ...ded by enclosures IP code UL94 Flammability rating of plastic materials UL508C Standard for industrial control equipment Applies to models DBE1500 and DBE2200 only These products comply with the Low V...

Страница 8: ...DigitAx User Guide Issue code dgxu4 iv...

Страница 9: ...e power rating of the model Size 1 and size 2 cases have ingress protection to IP20 size 3 case to IP00 The model in the size 1 case is cooled by natural convection The models in sizes 2 and 3 cases a...

Страница 10: ...art the Drive To display the operating status of the Drive An RS485 serial communications port allows the Drive to be controlled remotely using a host PC or plc Warning Enabling the Drive when zero sp...

Страница 11: ...high integrity protection against hazards arising from a malfunction 2 4 Environmental limits Instructions in this User Guide regarding transport storage installation and use of Drives must be complie...

Страница 12: ...of the Drive could lead to damage loss or injury a risk analysis must be carried out and where necessary further measures taken to reduce the risk This would normally be an appropriate form of indepen...

Страница 13: ...ch is rated as IP00 in accordance with the IEC529 or NEMA 1 The cooling fans for the heatsink are rated at IP20 For Drives supplied in an IP00 case a DC bus choke inductor and an optional braking resi...

Страница 14: ...r99 3200 RPM 12 bit when Pr99 3200 RPM 3 13 Response times Scanning rate for speed loop 512 s Scanning rate for current loop 128 s Sampling time of analogue inputs 512 s Rise time of digital outputs 1...

Страница 15: ...inal supply voltage 3 18 Losses and efficiency Note Figures quoted are at maximum output power Model Total power loss Efficiency at 460V 4kHz 100 8kHz 100 4kHz 8kHz W W DBE140 105 93 0 DBE220 145 94 4...

Страница 16: ...quoted are design minima Drive model Choke ratings Weight mH ARMS Apk kg lb DBE1500 1 50 45 85 6 4 14 DBE2200 0 70 75 143 8 4 19 3 20 Dimensions Refer to the following diagrams Heated air exhaust Moun...

Страница 17: ...5 12 15 16 Depth of heatsink p 95 3 7 8 100 3 15 16 Width of heatsink g 62 2 7 16 109 4 5 16 Height of heatsink e 332 13 1 16 330 13 Mounting centres top bracket to bottom bracket a 359 4 14 1 8 359 4...

Страница 18: ...xhaust Model size 3 DBE1500 DBE2200 Mounting plate for through panel mounting Mounting plate for surface mounting Model size 3 Mounting bracket detail Model size 4 Mounting bracket detail Figure 3 2 D...

Страница 19: ...rall depth d 283 11 3 16 Depth of heatsink p 139 5 1 2 Height of heatsink e 466 18 5 16 Width of heatsink g 295 11 5 8 Total height of mounting plates b 522 20 9 16 Mounting centres top to bottom a 50...

Страница 20: ...DigitAx User Guide Issue code dgxu4 3 8...

Страница 21: ...s consult the supplier of the Drive Resolver wiring Simulated encoder wiring Signal connections from the resolver and from the simulated encoder input of the CNC controller must be connected to the Dr...

Страница 22: ...dissipated inside the enclosure Through panel mounting gives the following Heat dissipated outside the enclosure Reduced ingress protection 2 Refer to Figure 4 1 to plan the layout of the equipment i...

Страница 23: ...a separate RFI filter for each Drive AC supply cables These can enter the enclosure and be routed as required AC supply distribution and fuses or MCB Locate as required All AC power cables or bus bars...

Страница 24: ...e Drive is to be installed directly beneath other equipment such as another Drive ensure the Drive does not cause the ambient temperature requirements of the equipment to be exceeded 8 Allow at least...

Страница 25: ...a plug in unit which can be detached from the Drive for mounting in a panel Holes are required in the panel for the fixing studs and connector which project from the rear of the Control Keypad housing...

Страница 26: ...A AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA...

Страница 27: ...part of the enclosure to encourage internal convection Otherwise increase the height of the enclosure or install stirrer fans 4 11 Heat dissipation in a ventilated enclosure If a high ingress factor i...

Страница 28: ...DigitAx User Guide Issue code dgxu4 4 8...

Страница 29: ...ertification for hazardous areas should be obtained for the complete installation of the motor and Drive 5 2 Access to the power connectors DBE140 DBE220 A main power connector and a braking resistor...

Страница 30: ...us negative Out BR External braking resistor Out External braking resistor connections DC External braking resistor Out DC bus connection DBE1500 DBE2200 Power terminals are located along the top and...

Страница 31: ...x Screened twisted pair wires with overall screen Armoured or shielded cable Screened twisted pair wires with overall screen Output stage Simulated encoder This connection must be as short as possible...

Страница 32: ...ax length 90mm 3 in Extension bus bar Max length 60mm 2 in Bond the back plate to the power ground bus bar Alternative safety ground connection for the motor Optional external braking resistor Protect...

Страница 33: ...h 10mm in Max length 90mm 3 in Extension bus bar Max length 60mm 2 in Alternative safety ground connection for the motor Optional motor isolator Armour or shields must be bonded using the isolator cas...

Страница 34: ...t the cable entry point Refer to Radiated emissions in the EMC Data Sheet Bond the back plate to the power ground bus bar Bond the RFI filter to the back plate using the mounting screws See signal con...

Страница 35: ...nections using a DIN rail connector Bond armour or shields to back plate using an uninsulated terminal Bond the DIN rail to the back plate Back plate Enclosure Bond the armour or shield to the back pl...

Страница 36: ...ault would be indicated OC In this case output chokes may be required In difficult cases consult the supplier of the Drive The AC power should be applied through an isolator and a fuse or circuit brea...

Страница 37: ...s decelerated in a short time the energy returned can be too great for the Drive to absorb The effect is to increase the voltage of the DC bus with the possibility of the Drive tripping due to overvol...

Страница 38: ...isolator as shown in Figure 5 7 Do not connect the thermal overload protection relay so that it would disconnect the braking resistor since interrupting large direct currents will cause arcing Connect...

Страница 39: ...BE420 DBE600 DBE750 DBE1100S External braking resistor connections Models Main power connector Braking resistor connector External braking resistor Thermal trip Thermal trip Braking resistor connector...

Страница 40: ...this value of torque to be produced for up to 4 seconds 2 Refer to the the motor manufacturer s data to obtain the permissible overload for 4 seconds Then use this figure to calculate the intermitten...

Страница 41: ...voltage more accurately The reduction in value does not increase the power dissipation since the average voltage across the resistor is reduced by the braking transistor operating as a chopper For thi...

Страница 42: ...becoming short circuit as follows I V R A Rpk R 800 22 36 6 Calculate the overload factor for this condition as follows F I I S C Rpk SET 36 3 275 11 7 Use the tripping curves to find the time that th...

Страница 43: ...l from resolver B21 B21 Cosine high In B22 B22 Sine low In Sine signal from resolver B23 B23 Sine high In B24 B24 Excitation low Out B25 B25 Excitation high Out Signal at 7 812 kHz for resolver 18 19...

Страница 44: ...g input In When b6 0 these inputs are used as analog speed reference B10 B10 Analog non inverting input In When b6 1 these inputs are used as torque reference input Input Impedance 10k B11 B11 0V Cont...

Страница 45: ...max Dutymax servomotors For other motors the resistor value should be selected so that the input signal at terminal B1 B1 is less than 5V at the motor trip temperature B2 B2 0V Control signal common B...

Страница 46: ...Function Type Description C1 A Out Simulatedencoder channel A non invertingoutput C2 A Out Simulatedencoder channel A invertingoutput C3 B Out Simulatedencoder channel B non invertingoutput C4 B Out...

Страница 47: ...nal inverted D8 RLB Network termination resistor D9 DIROUT out Direction output An external 10k load resistor connected to 10V is required 15V indicates forward direction clockwise 0V indicates revers...

Страница 48: ...DigitAx User Guide Issue code dgxu4 5 20...

Страница 49: ...parameters are stored in the non volatile memory on the control board Programs cannot be transferred from one Drive to another by swapping the pods Figure 6 2 Control Keypad used in models DBE1500 DB...

Страница 50: ...DigitAx User Guide Issue code dgxu4 6 2...

Страница 51: ...ation purposes they cannot be programmed Default values The read write parameters are programmed during manufacture with default values which are generally valid for the size of Drive and motor The de...

Страница 52: ...power is applied the contents of the User s Table are read into the Working Table If the Drive has not been programmed by the user the User s Table contains the default values When a parameter value...

Страница 53: ...nds after a key is last pressed 8 2 Changing a parameter value Note If a new value has been entered in security parameter Pr25 parameter values cannot be edited unless the correct value is first enter...

Страница 54: ...DigitAx User Guide Issue code dgxu4 8 2...

Страница 55: ...ty code number From 0 to 9999 3 Set b99 to 1 to save the new security code At this stage the security code is set but only in the User s Table To make the new security code active remove AC power for...

Страница 56: ...DigitAx User Guide Issue code dgxu4 9 2...

Страница 57: ...ven to certain parameters Follow the instructions in this chapter to enter values for these parameters in order to get the motor and Drive running Adjustments can be made later to optimize the system...

Страница 58: ...Pr42 Overcurrent Ipk rating of Drive I Range of Inom 50 Range of Imax Figure 10 2 Models DBE140 DBE220 DBE420 DBE600 DBE750 Relationship between maximum current Pr42 and nominal current Pr45 Overcurr...

Страница 59: ...ar cycle and determine when possible I x t limiting will occur Using the example operating cycle shown below t 1 t 2 t 3 t 4 t 5 t 6 Figure 10 4 Example operating cycle The effective current is given...

Страница 60: ...ypad display should also count upward as the motor rotates 5 If the steps are of unequal size or in different directions check the connections to the resolver and motor 6 The final display indicates t...

Страница 61: ...sion ratio and the mechanical limitations of the system 7 Set Pr21 at 1 Analog Reference settings 1 Set bl7 0 Connecting the terminals 1 Disconnect terminal B6 Programmable input 2 Disconnect terminal...

Страница 62: ...ct selection using Pr20 Sequential selection using Pr19 Digital input control using terminals B4 and B5 The permissible range of values is determined by the value programmed in Pr99 as follows Value o...

Страница 63: ...ect torque control 4 Set b8 at 0 to select analog torque reference Digital torque control The torque reference for the Drive is controlled by parameter Pr8 and is set as the percentage of Imax The ran...

Страница 64: ...determines whether the buffer counts up positive value or down negative value As each pulse enters the buffer the Drive immediately steps the motor in the appropriate direction and attempts to keep th...

Страница 65: ...entation This function allows the motor to be stopped at a pre defined position when under analog or digital speed reference control The orientation position for the shaft is set in Pr27 The range of...

Страница 66: ...t switch stop and hold mode is independent of whether or not ramps are selected to act on the speed reference Use the following proceudre to configure the limit switch stop functions 1 Set b16 at 1 2...

Страница 67: ...41 Motor status running stopped 5 b42 b42 At speed status 6 b48 b48 Speed loop saturation status 7 b4 b4 Drive enabled status 8 b95 b95 Braking resistor overload Programmable analog output The analog...

Страница 68: ...ct Auto select time 1 Limit switch active Frequency Reference Position Controller Analogue Reference Digital Reference Threshold DC link voltage Enabled 16384 pulses 1 revolution Full scale adjust B9...

Страница 69: ...gxu4 10 13 Pr09 Pr10 Pr11 Pr12 Pr7 Pr13 Pr14 Pr15 Pr27 Pr37 Pr53 Pr54 b48 b07 b22 b23 0 0 1 1 1 0 Shaft Positioning Speed Loop Bandwidth Proportional Derivative Integral Ramp to Stop Hard Stop Ramps S...

Страница 70: ...Break 24V Rail Short Circuit Over Speed DC Under Voltage 400V DC Over Voltage 840V Over Current 110 I pk dOI SC Et rb Oh PA OS UU OU OC Level Et disable Motor Direction I2t Limit I2t Accumulator Time...

Страница 71: ...peed Speed loop saturation Drive enabled Internal braking resistor overload b89 b91 b84 b38 b41 b42 b48 b04 b95 0 1 2 3 4 5 6 7 8 Pr30 Pr31 b12 Drive Ready Drive Enabled Motor Speed Zero Speed Buffer...

Страница 72: ...r0 Pr1 Pr2 Pr3 Set ramps Pr9 Pr10 Pr11 Pr12 Ramps b11 1 End b8 1 b8 0 Set Pr8 Analog reference b11 0 Set Pr42 at the required value Pr42 100 Pr42 100 Analog reference Select set digital reference Set...

Страница 73: ...it switch control End b16 0 Pr21 2 b17 1 Set speeds Pr0 Pr1 Pr2 Pr3 b16 1 Ramps b23 1 b23 0 Set ramps Pr9 Pr10 Pr11 Pr12 Pulse offset control required Start No No Yes Yes Figure 10 9 Select pulse offs...

Страница 74: ...ramps b22 0 End b53 1 b53 0 b22 1 Set Pr27 Pr37 Pr53 Pr54 to the required orientation values Set Pr9 Pr10 Pr11 Pr12 Used in speed control mode only Activated when b18 is set at 1 or 24V applied to pi...

Страница 75: ...M when Pr99 3200 to 6000 Pr4 Voltage level of DC bus RO 0 to 1024 V Def val Res 4 Pr5 Auto Stop function R W 0 to 1020 V Def val 0 Res 1V If the DC bus voltage falls below the value of Pr5 the Drive s...

Страница 76: ...0 1 1 1 0 2 1 1 3 Pr19 Digital reference scan time R W 0 1 to 600 0 s Def val 10 0s Res 0 1 Pr20 Digital reference selector Number of offset pulses R W See below Def val 0 Res 1 Normal control Range...

Страница 77: ...topped 5 b42 At Speed 6 b48 Speed loop saturation 7 b4 Drive enable status 8 b95 Braking resistor overload Pr31 Digital output selector 0 R W 0 to 8 Def val 1 Res 1 Selects the source parameter for te...

Страница 78: ...to 10 0 secs Def val 7 0s Res 0 1s Enter the value for the motor Pr56 Motor At speed window lower limit R W 6000 RPM Def val 5 Res 1 Refer also to Pr57 b42 and b96 Pr57 Motor At Speed window upper li...

Страница 79: ...software Pr98 Last alarm store RO Def val Res Displays the cause of the last trip Pr98 is cleared when the Drive is reset by setting b03 at 1 When Pr98 is interrogated using Serial Communications a nu...

Страница 80: ...ent reference mode selector R W 0 or 1 Def val 0 Res When b8 0 analog torque reference is selected When b8 1 digital torque reference is selected see Pr8 b9 Digital stop function status RO Def val Res...

Страница 81: ...selected When b17 is set at 1 digital speed reference is selected b14 has no effect b18 Digital stop selector R W 0 or 1 Def val 0 Res Selects the stop function without an input applied to terminal B6...

Страница 82: ...on b48 1 indicates the speed loop is saturated b49 Resolver phasing R W 0 or 1 Def val 0 Res When b49 is set at 0 resolver phasing is inactive When b49 is set at 1 resolver phasing is enabled Warning...

Страница 83: ...t exceeds 110 of Ipk b85 Over temperature trip RO Def val Res b85 0 indicates heat sink temperature below permitted maximum b85 1 indicates heat sink temperature above permitted maximum b86 Resolver b...

Страница 84: ...he two limits as follows Greater than Speed reference Pr56 Less than Speed reference Pr57 When b96 is set at 0 Absolute the At speed status held in b42 responds to the absolute values set in Pr56 and...

Страница 85: ...20 Pr20 0 Number of offset pulses Pr21 Pr21 0 Digital reference selector enable Pr22 Pr22 1 Drive address Pr23 Pr23 9600 Baud rate Pr25 Pr25 0 Security code Pr27 Pr27 0 Shaft orientation function Pr30...

Страница 86: ...nalog ref Reference selector b15 b15 0 Polarity Sign signal polarity selector b16 b16 0 Speed selector Digital input selector b17 b17 0 Analog Speed reference input selector b18 b18 0 Digital Digital...

Страница 87: ...n It Trip Code number 6 I2 t Current Limitation The output current has been in excess of that set in Pr45 for too long and the drive is limiting the current to the value set in Pr45 Note This is NOT a...

Страница 88: ...ive enters the I 2 t region Faulty connections Check the wiring especially for inverted phases When the Drive is enabled and a speed reference is applied the motor is at a standstill but free to rotat...

Страница 89: ...e receive line with the internal line termination resistoc Pin 8 to pin 7 Pin 4 to pin 3 Drive Drive Drive Drive Drive Drive Drive Drive Host Port A Port B Figure 13 1 Up to 32 Drives can be connected...

Страница 90: ...ss Drive 08 the following must be transmitted Drive address 0 0 8 8 It is possible to send an instruction to all Drives on the serial link using Drive address 00 All Drives will listen to the an instr...

Страница 91: ...the message Pr STX 0 2 8 EOT Ctrl C Ctrl D Once a Drive has been interrogated it is possible to extract data from the Drive using the quick commands without needing to address the Drive each time NAK...

Страница 92: ...e same characters but with the new value inserted after the sign as follows Pr Data field P 6 0 3 5 8 CR Ctrl M Quick keystrokes ESC Resets the current command line clearing it of entered information...

Страница 93: ...9200 9600 Number Type Name and description Default Default Status b21 b21 R W BCC enable When b21 b21 is set at 0 BCC is disabled When b21 b21 is set at 1 BCC is enabled 1 Enabled b51 b51 R W Data for...

Страница 94: ...DigitAx User Guide Issue code dgxu4 13 6...

Страница 95: ...shown in Figure A 2 which shows low derivative gain Increasing the value of Pr14 derivative gain will reduce overshoot at the expense of increased current and possibly increased heating of the motor...

Страница 96: ...ressed as degrees of angle that the motor shaft rotates in order to deliver full torque when the torque reference is zero For systems requiring a stiff response the angle would be around 6 For a softe...

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