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Diagraph TJ500, Руководство по эксплуатации

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Thermal Jet

Appendix B: Theory of Operation

5780-320 Operations Manual Rev C 

Page 27

IJ3000-ES

Functional Description

The IJ3000-ES Ink Jet System prints text, autocodes (such as product counts or time and
date stamps), bar codes, and/or graphics onto products as they travel by conveyor past
stationary print heads. Print can be on any one of, or a combination of, the product's sides.
The conveyor speed is monitored using a variable speed encoder or a built-in fixed speed
encoder. Products are detected using a photosensor. The information to be printed is
defined as a message and is programmed into the controller via a user interface.

Controller Features

The IJ3000-ES Controller has a graphical user interface consisting of a color LCD, touch
screen, and 70-key QWERTY keypad. Also housed in the controller are a CPU Board, and
a Display Interface Board.

Power

One 15VDC desktop power supply provides power to the IJ3000-ES. 

Battery Backup

 - A 3V battery on the CPU Board (BT1) maintains the contents of system

SRAM and keeps the real time clock running during power outages or when the IJ3000-ES
is not plugged into a power outlet. 

Please note that power is applied to the IJ3000-ES even when it is "turned off." When
turned off using the OFF button on the keyboard, the IJ3000-ES enters a sleep mode
where it responds to nothing but the ON button. All voltages are present while sleeping.
The only way to completely remove power is to unplug the unit.

Содержание TJ500

Страница 1: ...Operations Manual 1 Missouri Research Park Drive St Charles MO 63304 Service Line 1 800 526 2531 Illinois Tool Works Inc 2009 Thermal Jet Ink Jet System 5780 320 Revision C...

Страница 2: ...technical specifications at any time and without notice 2009 Illinois Tool Works Inc All rights reserved Printed in the United States of America Ink Cartridge The TJ500 has been engineered and design...

Страница 3: ...specified carries a limited warranty The inks and conditioners used with the TJ500 Thermal Jet system carry a limited warranty For all warranty terms and conditions contact Diagraph an ITW Company for...

Страница 4: ...d 13 Home Screen 14 Main Menu 16 Section 4 Maintenance Shutdowns 21 Daily Maintenance Ink Cartridge 21 Weekly to Monthly Maintenance Print Head 21 Shutdowns Less Than 3 Days 22 Shutdowns More Than 3 D...

Страница 5: ...rvicing internal printed circuit boards After service to the equipment is completed replace all protective devices such as ground ing cables and covers before operating the equipment It is extremely i...

Страница 6: ...ick Start 5780 320 Operations Manual Rev C Page 2 Section 2 Quick Start Contents TJ500 Print Head Bracketry Kit Power Supply 15 V Power Supply Bracket Power Cord Software CD OPTIONAL IJ3000 ES CONTROL...

Страница 7: ...Thermal Jet Section 2 Quick Start 5780 320 Operations Manual Rev C Page 3 Step 1 Assemble Bracketry Step 2 Assemble Bracketry to Conveyor...

Страница 8: ...Thermal Jet Section 2 Quick Start 5780 320 Operations Manual Rev C Page 4 Step 3 Assemble TJ500 and Power Supply to Bracketry Ensure bar is behind front face of TJ500...

Страница 9: ...5 Step 4 Adjust TJ500 Print Head to Substrate ADJUST TJ500 VERTICALLY WITH EITHER OF THESE TWO BRACKETS ADJUST THE PRINT HEAD TO THE SUBSTRATE WITH THIS BRACKET 1 2 5mm GAP RECOMMENDED Adjust TJ500 ve...

Страница 10: ...naps in place NOTE The pen is released by press ing down on the Finger Release Tab and pulling up on the rear of the car tridge Close Cover PEN STOP When inserting cartridge aim nose at an angle towar...

Страница 11: ...ables Electrical arcing may occur if external cabling is connected or disconnected while power is supplied to the unit Connect the included serial cable between a computer or an IJ3000 ES COM port to...

Страница 12: ...rd or com parable material in front of the TJ500 print cartridge Print several purge images and validate that all channels are printing If not refer to Section 4 Maintenance Shutdowns on page 21 At th...

Страница 13: ...aud button and ensure the baud rate is set for 57600 Press the OK button to exit the Serial Port Setup screen Press the first Function button and select the Serial Print Head option Press the OK but t...

Страница 14: ...omatically detected via TJ500 photocells External Encoder Line speed measured by an externally mounted encoder and connected to the last TJ500 in the daisy chain Touch this box then type in the desire...

Страница 15: ...uct Setup Product Side Zoom Field Coordinates Field Selection Font Selection Count Code Date Code Time Code Alpha Numeric Quick Save Create and save the message and then exit the message editor Messag...

Страница 16: ...tart 5780 320 Operations Manual Rev C Page 12 Step 9 Print a Message From the home screen push the Print button Select the desired message to print and push the Print It button The message will print...

Страница 17: ...ontrols Moves highlighted fields or the cursor around in the Message Editor Tab Shifts focus between screen controls Shifts focus between fields in the Message Editor Backspace in Message Editor Norma...

Страница 18: ...Places focus on the selected task This allows one to view what is being printed on either task in the home screen Additionally items in the main menu vary from one task to the other Task Print Pause B...

Страница 19: ...the Print It button The message will print after the next photocell trigger Zoom Expands the message window to full screen and magnifies the print message so that fine details may be seen F1 F2 F5 an...

Страница 20: ...ter a confirmation dialog popup box Closes this menu immediately Fires all jets for a short period of time on the selected TJ500 Returns to Home Message List Selected Message Returns to Home Screen De...

Страница 21: ...ulates estimated ink usage for the contents of the editor Prints the contents of this editor on the next photocell trigger Text field properties inactive Exits the editor to the Home screen Quick save...

Страница 22: ...print head direction and quantity System Setup Screen Auto Speed Detect Line speed automatically detected via TJ500 photocells dis ables the External product sensor External Encoder Line speed measur...

Страница 23: ...or GUI Functionality 5780 320 Operations Manual Rev C Page 19 Network Regional Settings User Access Utilities After performing the Restore default configura tion function the serial port must be recon...

Страница 24: ...in a daisy chain The first print head Head 1 is properly connected and detected The second print head has not been properly connected to the daisy chain Indicates head number in daisy chain Right han...

Страница 25: ...ton on the rear of the print head for 5 10 seconds to clear any excess deionized water in the orifices Because ink will eject dur ing the channel purging a piece of paper cloth or comparable material...

Страница 26: ...in in the print head uncapped When restarting the print head follow the Daily Maintenance procedure Shutdowns More Than 3 Days For extended shutdowns follow the Daily Maintenance procedure remove the...

Страница 27: ...r is installed navigate to the control ler Status screen from the Home screen While the encoder is turning check the line speed for greater than 0 ft min or 0 m min Ensure the product is within 1 4 of...

Страница 28: ...p to three bitmap files 150 dots tall 5 in 12 7 mm X 2046 wide 6 82 173 mm Environment Ambient operating temperature 50 F to 104 F 10 C to 40 C Operating Humidity 10 80 RH Ink Type Dye or Pigmented ba...

Страница 29: ...to 52 characters long per field Maximum Number of Vertical Fields 2 per print head Maximum Product Length 108 inches 2743 mm Maximum Repeat Print Distance 108 inches 2743 mm Ports 2 RS 232 ports 1 10...

Страница 30: ...columns 6 82 in 173 mm Variable fields can only be change when the message is selected to print The difference between the TJ500 and other Diagraph inkjet technologies is its ability to store the mes...

Страница 31: ...ser interface Controller Features The IJ3000 ES Controller has a graphical user interface consisting of a color LCD touch screen and 70 key QWERTY keypad Also housed in the controller are a CPU Board...

Страница 32: ...ds it to the LCD with all necessary control signals Display data is written into the dis play memory by the CPU The touch screen controller U27 senses when the screen is touched and sends screen coord...

Страница 33: ...am TO 5 7 OR 10 4 DISPLAY TO INTERFACE CARD 5 GND GND VBUS GND VBUS TPTX TPTX TPRX N C TPRX N C N C N C CPU BOARD J2 J1 J4 J5 N C N C N C RX N C N C N C P3 1 6 3 7 2 8 4 9 TX P1 P7 N C N C N C RX N C...

Страница 34: ...unctional if used with non Diagraph ink cartridges Service Parts Porous Media Ink Part No Description Package 5780 201 TJ PM Porous Media Black 5 cartridges 5780 202 TJ PMX Porous Media Black Extended...

Страница 35: ...iption 1 5760 122 Battery CPU Type CR2032 2 5760 746 Cable Display to CPU PCB 40 Conductor 3 5765 001DTJ IJ3000 ES Controller 4 5765 201 Keyboard Replacement 5 5765 202 CPU PCB Replacement 6 5765 205...

Страница 36: ...th Mounting Bracket 25 Cable 2 5765 206 Encoder O ring Replacement Roller Retractor Bracketry Item Kit No Description 1 5780 206 Roller Bracket Only 2 5780 207 Roller and Retractor Bracket Maintenance...

Страница 37: ...th the IJ3000 ES on page 36 1 Obtain the IJ3000 ES Controller s IP address Most IJ3000 ES controllers have an IP address of 10 1 2 3 It may be different if the controller is networked with other IJ300...

Страница 38: ...ear Click the Save button A Save As dialog appears The IJ3000 ES files backed up are compressed and put into a single file and are given the default name and file extension backup tgz Following normal...

Страница 39: ...roller s backed up system files click the Restore files from backup link The web page shown below appears Click the Browse button to locate and select the backup file to be sent to the controller Clic...

Страница 40: ...00 ES This appendix has instructions for setting the IP address and subnet mask of the PC so it can communicate with the IJ3000 ES Controller Included are instructions for Windows XP Windows 2000 Wind...

Страница 41: ...he IJ3000 ES 5780 320 Operations Manual Rev C Page 37 3 Select Internet Protocol TCP IP then click the Properties button 4 Click the Use the following IP address radio button Enter an IP address of 10...

Страница 42: ...to Communicate with the IJ3000 ES 5780 320 Operations Manual Rev C Page 38 Windows 2000 1 Open the Start menu select Settings then Network and Dial up Connections 2 Click the desired connection then o...

Страница 43: ...e IJ3000 ES 5780 320 Operations Manual Rev C Page 39 3 Select Internet Protocol TCIP IP then click the Properties button 4 Click the Use the following IP address radio button Enter an IP address of 10...

Страница 44: ...Font Samples 5780 320 Operations Manual Rev C Page 40 Appendix F Font Samples Arial 30 1 8 in 3 1 mm AaBbCcDdEeFf 1234567890 Arial 75 1 4 in 6 35 mm AaBbCcDdEeFf 1234567890 Arial 150 1 2in 12 7 mm Aa...

Страница 45: ...t Programs Accessories and then Paint Bring up the Attributes dialog box by selecting Image and then Attributes Enter the Width and Height of the logo in Pixels The maximum number of pixels for width...

Страница 46: ...and Rotate dialog by selecting Image Flip Rotate Select Rotate by angle then 270 Click Ok From the File Menu select Save As and save in a directory location that you will remem ber NOTE If a PC is bei...

Страница 47: ...xe program and step through the screens until the Serial port and operations selection screen appears If only BMP and or font files are to be uploaded then uncheck the Upgrade Firmware box Select Next...

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