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Dhollandia DH-VO Series, Руководство по установке, Страница: 1 / 58

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Doc: FIT_VO_US_EN_2020_rev0     Rev: 0   Date: JANUARY 1, 2020 

Manufacturer: 

DHOLLANDIA US, L.L.C. 

E-mail : [email protected] 

270 Southridge Parkway 

Bessemer City North Carolina, 28016 

website : www.dhollandia.com

 

 

 

 

DH-VO* column liftgates 

INSTALLATION MANUAL 

Read the manual in its entirety before operating the liftgate 

Keep this manual in the vehicle cab, as reference for the driver and liftgate operator 

  

** Pictured: VO.K1 
              with hydraulic tilt 

Содержание DH-VO Series

Страница 1: ...om 270 Southridge Parkway Bessemer City North Carolina 28016 website www dhollandia com DH VO column liftgates INSTALLATION MANUAL Read the manual in its entirety before operating the liftgate Keep th...

Страница 2: ...g for additional controls 30 10 CONNECTION TO THE BATTERIES 33 11 PUTTING THE LIFTGATE INTO SERVICE 35 12 LUBRICATION INSTRUCTIONS 36 13 COMMISIONING QUALITY CONTROL 36 14 DECALS 38 14 1 Regular decal...

Страница 3: ...ch if not avoided will result in death or serious injury white letters on red background WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injur...

Страница 4: ...specialized customer requirements Therefore DHOLLANDIA reserves the right to alter product specifications without prior notice Such modifications might not have been included at the time this manual...

Страница 5: ...sonal injury death or property damage that results from use of aftermarket or non OEM replacement parts for service or repair of the liftgate DHOLLANDIA disclaims liability for any personal injury dea...

Страница 6: ...uctions are supplied as a separate manual with your liftgate You can also contact the national DHOLLANDIA distributor for the latest edition of this manual See page 4 for contact info Or download the...

Страница 7: ...hinery and tools used for the installation Don t wear rings bracelets necklaces watches etc ALWAYS use the proper tool for the job Repair or replace worn or damaged tools before use Pay special attent...

Страница 8: ...on system and don t require any welding See Appendix 2 for prescribed torque values Welding should be done by qualified personnel only and only to the extent allowed by the vehicle manufacturer Ensur...

Страница 9: ...d vertically behind the vehicle body Before use the platform is lowered approx 7 then tilted open 90 degrees from the vertical travel position to a horizontal work position Depending on liftgate model...

Страница 10: ...he outboard platform edge are available as an option 6 Torsion bar s powerful spring device hidden inside the platform assisting with the manual OPEN CLOSE of the platform in case of manual closure 7...

Страница 11: ...10 DHOLLANDIA DH VOU K1 MANUAL CLOSURE LIFTGATE TERMINOLOGY 1 1 2 3 4 5 6 7 7 8 9 11 10 9...

Страница 12: ...al OPEN CLOSE of the platform in case of manual closure 7 Lift runners set of 2 slides carrying the platform travelling up and down in the lift columns They are lifted and lowered by the lift cylinder...

Страница 13: ...12 DHOLLANDIA DH VOL K1 DH VOM K1 MANUAL CLOSURE LIFTGATE TERMINOLOGY 1 1 2 3 4 5 6 7 7 8 8 8 8 8 9 9 10 11...

Страница 14: ...e available as an option 6 Torsion bar s powerful spring device hidden inside the platform assisting with the manual OPEN CLOSE of the platform in case of manual closure 7 Lift runners set of 2 slides...

Страница 15: ...14 DHOLLANDIA DH VOL K1 DH VOM K1 HYDRAULIC CLOSURE REF OVH004 LIFTGATE TERMINOLOGY 10 1 1 2 3 4 5 6 7 7 8 8 9 11 8 9 8 8...

Страница 16: ...section of the optional foldable platform Manufactured from steel with a non slip working surface 5b Flip over point foldable outboard section of the optional foldable platform Manufactured from steel...

Страница 17: ...16 DHOLLANDIA DH VOH K9 HYDRAULIC CLOSURE REF OVH011 LIFTGATE TERMINOLOGY 10 9 1 1 2 4 3 5 5a 5b 6 6 7 7 6 8 8 8 7 7...

Страница 18: ...page 44 onwards and are actuated by springs 3 Rear or outboard retention ramps 1 full width or 2 partial width load restraints ramps mounted at the outboard platform edge In travel position the ramps...

Страница 19: ...king brake before starting Verify the installation kit is complete and that all parts needed to correctly fit the liftgate are present Compare the voltage of the vehicle batteries with the voltage of...

Страница 20: ...tem hydraulic and electrical circuits etc 6 2 INSTALLATION DIMENSIONS Before starting the installation verify if the actual floor height VFH of the vehicle falls within the given min and max range VFH...

Страница 21: ...his will provide you with the critical installation dimensions that should be observed Figure 7 2 Please refer to the order form for your specific model to help identify critical installation dimensio...

Страница 22: ...ocks o K9 is the multi deck lifting design able to service multi deck vans and trailers o K2 K9 encompasses true double deck lifts with lifting capabilities up to approximately 10 The X dimension will...

Страница 23: ...mpletely perpendicular with the ground In case of using steel filler plates or additional materials ALWAYS check with the body constructor or DHOLLANDIA if these add ons match the strength requirement...

Страница 24: ...gets delivered PREMOUNTED This means that all the components platform cylinders etc are already mounted to the liftgate During the installation it is therefore only necessary to WELD or BOLT the lift...

Страница 25: ...ng height For liftgate with an integrated floor extension this is the height whereby the top side of the floor extension or cylinder beam is flush with the vehicle loading floor For other lifts source...

Страница 26: ...frame align it and make sure it is square to the vehicle body and loading floor The width on top of the frame and on the bottom should be within the given tolerances For a DH VO liftgate with other d...

Страница 27: ...der pressure could cause a flaming flash and serious personal injury to the welder and any bystanders To avoid risk of serious personal injury ALWAYS use adequate coverage e g by a leather welding bla...

Страница 28: ...ing swarf welding spatters other dirt drop down into the columns Failure to prevent this may cause excessive wear to the columns lift runners and their Teflon wear pads or roller bearings or might cau...

Страница 29: ...t is important to weld the INSIDES of the columns first then the OUTSIDES Finish by welding the threshold to the bed of the vehicle Space all welds evenly across each column and along the vehicle thre...

Страница 30: ...ground connections Positive connection for extra controls R Starter solenoid on motor H Control valve lift in the power pack D Electrical self locking valves Lower on the lift cylinders S Control valv...

Страница 31: ...30 DHOLLANDIA 9 1 WIRING FOR ADDITIONAL CONTROLS A general wiring schematic for the two button handheld control is shown in Figure 9 2 Figure 9 2...

Страница 32: ...31 DHOLLANDIA For the same controls with option OAE510 15 cabin switch see Figure 9 3 below Figure 9 3...

Страница 33: ...32 DHOLLANDIA For the default controls see Figure 9 4 below Figure 9 4...

Страница 34: ...igure 10 1 Figure 10 1 NOTICE Dhollandia supplies an internally grounded motor with the liftgate It is strongly recommended to complete the ground between the negative motor stud and the negative term...

Страница 35: ...d from the DOWNLOAD section on our website http www dhollandia com Please confirm you have reviewed the most up to date version of this manual prior to continuing If you want to operate the liftgate b...

Страница 36: ...rom the hydraulic circuits Preferably raise the rear end of the vehicle off the ground or raise the vehicle air suspension to its allowed maximum LIFT the platform to vehicle floor level Then LOWER th...

Страница 37: ...Execute all functions min 5 times to ensure the liftgate functions correctly Pay special attention to 1 Smooth and quiet operation through the full range of motion of the platform 2 Correct alignment...

Страница 38: ...37 DHOLLANDIA Figure 13 1 Figure 13 2...

Страница 39: ...NDIA distributor See page 3 for contact info The operator should comply with all affixed safety and instructions decals Be aware that the decals merely summarize the main points and that the operator...

Страница 40: ...n DH VOU K1 1 100 1 650 lbs Manual EF0590 EN DH VOL K1 DH VOM K1 1 650 3 300 lbs Manual EF0591 EN DH VOL K1 DH VOM K1 1 650 3 300 lbs Hydr 1 tilt cylinder OVH004 EF0592 EN DH VOH K9 3 300 4 400 lbs Hy...

Страница 41: ...40 DHOLLANDIA EF0562 US EF0565 EN EF0597 US EF0567 EN serial nr EF0563 EN EF0545 EN...

Страница 42: ...LIFTGATE DECALS USED AND AFFIXED IN AREAS OTHER THAN THE REAR OF THE VEHICLE A Cabin switch in driver s cabin to switch electrical power to liftgate on off if so equipped B For circuit breaker in lif...

Страница 43: ...ts or unusual noises or movements are noticed DO NOT use the liftgate and affix the WARNING LIFTGATE OUT OF SERVICE DO NOT ATTEMPT TO OPERATE sign provided with the liftgate on a position clearly visi...

Страница 44: ...ticular liftgate or when ordering replacement parts 2 In addition to the liftgate type and serial number the various serial number labels provide additional information such as the maximum rated lift...

Страница 45: ...om moving parts Crushing shearing hazard Keep hands away from moving parts Crushing shearing hazard Keep feet away from moving parts Slipping hazard Tripping hazard Hazard caused by tilting objects Ha...

Страница 46: ...ovision lever valve creating an emergency exit Unlock Disengage the mechanical locking system Lock Engage the mechanical locking system Switch ON the electrical power Switch ON the electrical power to...

Страница 47: ...que value NOTICE WARNING Incorrect too soft or too hard tightening of mounting bolts can lead to accidental fall of the liftgate off the vehicle chassis A fall of the liftgate off the chassis can dama...

Страница 48: ...m M16 x 1 5 208 N m 265 N m M20 x 1 5 175 N m N m M24 x 2 185 N m N m Prescribed torque values M in lbs ft Type of thread Size Strength class 8 8 10 9 Standard M6 x 1 7 5 lbs ft 10 5 lbs ft M8 x 1 25...

Страница 49: ...bolts are fastened to the prescribed torque values Check for potential deformation of the mounting bolts and plates after weight testing All welding has been performed by qualified welders All articul...

Страница 50: ...ts have been purged to remove any remaining air During the various movements of the lift the flexible oil pipes stay clear from the vehicle chassis body They cannot be damaged by rubbing squeezing etc...

Страница 51: ...on the ground Put a load of 1x maximum rated lift capacity at the center point of maximum load adjust the hydraulic pressure on the pressure relief valve so that the maximum rated lift capacity is ju...

Страница 52: ...rm DHOLLANDIA recommends that the installer mounts a handgrip to the rear frame of the vehicle body Such handgrip will enable the operator to ALWAYS maintain 4 points of contact while lifting or lower...

Страница 53: ...52 DHOLLANDIA Figure 15 3...

Страница 54: ...gure 15 4 Figure 15 4 NOTICE Dhollandia supplies an internally grounded motor with the liftgate It is strongly recommended to complete the ground between the negative motor stud and the negative termi...

Страница 55: ...efer to the appropriate connection sequence in Figure 19 10 to properly connect the E0667 illuminated cab switch Figure 15 5 Figure 15 6 For orders that shipped with option OAE510 15 refer to Figure 1...

Страница 56: ...recommended battery cables and ground cables Recommended MIN cable sections for battery cables and ground cables Size electric motor Cable section 500 W 16 mm 5 AWG 1200 2200 W up to max 4300 lbs cap...

Страница 57: ...y available hydraulic oil is used in the majority of DHOLLANDIA lifts sold for use in normal climate conditions This includes all countries excluding the Nordic countries suffering very cold winter cl...

Страница 58: ...rized DHOLLANDIA service agents Only authorized OEM DHOLLANDIA replacement parts should be used for all repairs Consult the separate MAINTENANCE AND REPAIR MANUAL for safety instructions maintenance g...

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