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34

 

DHOLLANDIA 

9

 

PUTTING THE RAMP INTO SERVICE 

9.1

 

QUALITY CONTROL AND PDI TEST 

 

Finish the ramp in accordance with local regulations. 

 

Ensure that all mounting bolts are fastened with the required torque. See appendix 11.2 on page 42. 

 

Execute all movements min. 5 times to ensure all ramp functions work properly. Pay special attention to: 
1.

 

When deploying: the platform main section and foldable point fold open smoothly and can be handled with reasonable 
human effort. 

2.

 

When deploying: (if so equipped) the support feet and the outboard platform edge are resting on the ground. 

3.

 

When stowing: the platform main section and foldable point fold shut smoothly and can be handled with reasonable human 
effort. 

4.

 

When stowing: the automatic lock engages automatically. 

Refer to section 9.3 on page 35 in case any adjustments must be made.  

 

Make sure that the ramp will be clearly visible in surrounding traffic: 
Place cones around the platform to alert surrounding traffic. 

 

Apply the safety decals to the ramp and the vehicle body before delivery to the customer, see section 10 on page 38.  

 

Work through the CHECKLIST FOR THE PRE-DELIVERY INSPECTION (PDI) TEST in appendix 11.3 on page 43 and complete 
the practical load tests indicated.  

 

Refer to the CE IDENTIFICATION AND INSPECTION LOGBOOK and fill-out the FITTING DECLARATION therein.  
 

NOTICE 

WARNING

 

 

The PDI checklist completes the final quality inspection of the installation. Once completed successfully, it will certify the safe 
and reliable operation of the ramp. 

 

Operating a ramp that hasn’t successfully passed the PDI can lead to premature wear or damage of the ramp itself. 

 

Operating a ramp that hasn’t successfully passed the PDI can put the operator and third parties at great risk, and could result 
in severe personal injury or death. 

 

 

 

WARNING 

 

Improper use of the ramp can put the operator at great risk of serious bodily injury and death. If in doubt how to use the ramp 
correctly, ALWAYS consult the operation manual prior to continuing. 

 

NEVER exceed the maximum rated capacity of the ramp. 

Содержание DH-AI02.04.01

Страница 1: ...N Belgium Tel 32 0 9 349 06 92 Fax 32 0 9 349 09 77 e mail info dhollandia be website www dhollandia com Read the manual in its entirety before operating the lift Keep this manual in the vehicle cab a...

Страница 2: ...I 18 8 1 Installation kit scope of delivery 18 8 2 Preparation 18 8 3 Handling 19 8 4 Installation of the standard fixed frame 20 8 5 Installation of the optional pivoting frame OAF820 L 25 8 6 Drilli...

Страница 3: ...p Contact your national DHOLLANDIA distributor See page 3 for contact info NOTICE DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury white l...

Страница 4: ...e that results from operating a ramp that has been modified from the original design without explicit written approval from the manufacturer DHOLLANDIA disclaims liability for any personal injury deat...

Страница 5: ...the national DHOLLANDIA distributor for a copy of the latest set of instructions see contact info on page 3 or download the latest edition from the DHOLLANDIA website www dhollandia com Country langua...

Страница 6: ...opriate Personal Protective Equipment This includes but may not be limited to ANSI rated glasses with side guards or a wrap around face shield steel toe safety shoes fire resistant overalls protective...

Страница 7: ...d off the galvanisation from the areas to weld Welding can cause severe damage to the electronic components of the vehicle and ramp or lift To prevent damage ALWAYS follow the instructions and precaut...

Страница 8: ...igned for a fixed position of the ramp inside the vehicle no swing facility The ramp frame is equipped with quick release locks so that the ramp can be dismounted and mounted very quickly 2 Pivoting f...

Страница 9: ...standard on DH AI13 optional OAP825 on DH AI12 to induce a fully automatic deployment in case of emergency 12 Platform lock mechanical lock at the side of the platform DH AI13 locking the flip over po...

Страница 10: ...9 DHOLLANDIA DH AI12 04 01 TERMINOLOGY DH AI13 04 01 TERMINOLOGY...

Страница 11: ...10 DHOLLANDIA DH AI12 10 01 TERMINOLOGY Portable ramp DH AI02 04 01 TERMINOLOGY...

Страница 12: ...entation If the actual dimensions go outside of the maximum installation parameters DON T continue and contact your national DHOLLANDIA distributor for further advice Verify and make sure that the veh...

Страница 13: ...height Perform a risk analysis in function of the expected use the loads their weight and means of propulsion and the maximum ramp angle acceptable for the end user Make sure that the embarkation and...

Страница 14: ...the vehicle contact your DHOLLANDIA distributor Practical check On technical drawings in paragraph 7 4 a bumper clearance curve is drawn Use the dimensions on this drawing to verify the suitability of...

Страница 15: ...14 DHOLLANDIA 7 4 TECHNICAL SPECIFICATIONS DH AI12 04 01...

Страница 16: ...15 DHOLLANDIA DH AI12 10 01...

Страница 17: ...16 DHOLLANDIA DH AI13 04 01...

Страница 18: ...17 DHOLLANDIA DH AI02 04 01...

Страница 19: ...ey are to be provided by the installer In case something is missing contact your national DHOLLANDIA distributor See contact info on page 3 Or refer to the parts list to find replacement parts 8 2 PRE...

Страница 20: ...h as a forklift 1 by its forks or with slings a gantry crane hoists 2 etc to secure the platform and prevent it from falling Make sure these lifting aids are fit for purpose sufficiently strong and in...

Страница 21: ...port the incident See contact info on page 3 Remove the plastic wrap around the ramp The ramp is fixed to two transport pieces Release the bolts and nuts and take off the ramp 8 4 2 Positioning Use th...

Страница 22: ...on page 14 If technically possible it is recommended to mount the ramp in the center of the vehicle but it can be installed in asymmetric position as well E g in function of the bolt positions and po...

Страница 23: ...n page 42 NOTICE It is essential that bolts and nuts used to mount the lift frame to the vehicle chassis are fastened with the required torque by means of a proper torque wrench See appendix 11 2 on p...

Страница 24: ...d in the kit Position the ramp over the ramp fixations and engage the quick release locks at both sides The quick release lock is adjustable in length It is set at the factory but verify this during i...

Страница 25: ...oints The kit includes two times the assembly that is shown below for both sides of the ramp A The base plate provides two additional fixation opportunities As these are located underneath the ramp fr...

Страница 26: ...DIA distributor to report the incident See contact info on page 3 Remove the plastic wrap around the ramp The ramp is fixed to two transport pieces Remove the ramp frame from its base plate by releasi...

Страница 27: ...ng with the rear sill of the vehicle floor the bumper or other possible obstructions Use the provided bumper clearance dimensions in section 7 4 or place the ramp frame over the base plate to verify t...

Страница 28: ...nboard from its default position across the door aperture to the longitudinal position alongside the side panel of the vehicle body wheel boxes internal racking or seating other equipment etc Out 93 I...

Страница 29: ...pendix 11 2 on page 42 NOTICE It is essential that bolts and nuts used to mount the lift frame to the vehicle chassis are fastened with the required torque by means of a proper torque wrench See appen...

Страница 30: ...the bolts and nuts over a wider area Mount these between the underside of the vehicle floor and the nuts of the mounting bolts If the vehicle floor is not sufficiently strong to support the ramp and...

Страница 31: ...ched to the ramp fixations To adjust the length release the nut on the threaded part of the lock Turn the eye to shorten or lengthen the lock Fasten the nut firmly after final adjustment 8 5 5 Additio...

Страница 32: ...tion points and prepare solutions in the event that drilling interferes with chassis beams fuel tank or other vehicle components spare wheel carrier etc Refer to the FITTING AND BODY BUILDING INSTRUCT...

Страница 33: ...it from moving forward in case of heavy braking or a front collision One end of the belts is already premounted to the platform The other end must be attached to a stronger structural element of the b...

Страница 34: ...ightly Loosen the bolts and move the door protection rubber to a suitable location In some cases the desired position can t be reached without taking out the handles Take out the orange caps at the en...

Страница 35: ...the platform to alert surrounding traffic Apply the safety decals to the ramp and the vehicle body before delivery to the customer see section 10 on page 38 Work through the CHECKLIST FOR THE PRE DELI...

Страница 36: ...I12 10 01 ramps the support feet can be slid in and out Deploy the ramp in its open work position Release and dismount the bolts that hold the 2 tubes of the support feet together Extend or retract th...

Страница 37: ...port feet slightly too short Make sure that in final position the tip of the flip over point touches the ground Mount the bolts again and fasten the bolts and nuts with the required torque See appendi...

Страница 38: ...ents To adjust their position loosen the 2 bolts just enough so that the handle can be moved up and down in the profile Reposition the handles as per your needs Test the new position Ensure the platfo...

Страница 39: ...ble warning decals must be immediately replaced Get replacement decals from DHOLLANDIA Contact your national DHOLLANDIA distributor See page 3 for contact info The operator should comply with all affi...

Страница 40: ...LS INSIDE THE VEHICLE The following decal is supplied loose with the lift and shall by affixed by the installer near the lift at a location clearly visible to the operator preferably inside the vehicl...

Страница 41: ...l Protect yourself from falling off the platform or vehicle floor Crushing shearing hazard Keep feet away from moving parts Wear safety gloves Slipping hazard Wear safety toe shoes Tripping hazard Wea...

Страница 42: ...linder SLIDE OUT the platform Unlock Disengage the mechanical locking system SLIDE IN the platform Lock Engage the mechanical locking system Push the stabilising LEGS DOWN Switch ON the electrical pow...

Страница 43: ...ill tightened in accordance with required torque Retighten if required Use a calibrated torque wrench to tighten bolts and nuts to the prescribed torque value NOTICE WARNING Incorrect too soft or too...

Страница 44: ...dequately protected against corrosion The support feet underneath the platform have been adjusted correctly see 9 3 1 on page 35 The support rod on ramps with optional pivoting frame has been adjusted...

Страница 45: ...orized DHOLLANDIA service agents and using only authorized OEM DHOLLANDIA replacement parts Consult the separate MAINTENANCE AND REPAIR MANUAL for safety instructions maintenance guidelines and troubl...

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