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OPG1™ Operation and Maintenance Manual 

 

 

 

 

 

Page 7

 ©2000 

DH Instruments, Inc

.

 

 

2.

 

I

NSTALLATION

 

2.1

 

UNPACKING AND INSPECTION 

2.1.1

 

REMOVING FROM PACKAGING 

OPG1-30000-AF is delivered, along with its standard accessories in a corrugated container 
with corrugated and polyurethane inserts to hold it in place.  

Remove the OPG1 and its accessories from the shipping container and remove each 
element from its protective plastic bag. 

Retain the packaging in case of future OPG1 shipments. 

2.1.2

 

INSPECTING CONTENTS 

Check that all items are present and have 

NO

 visible damage.  Verify the items received 

against the parts list in Table 1. 

Table 1. 

 OPG1-30000-AF Parts List 

DESCRIPTION 

PART NO. 

OPG1-30000-AF Instrument 

401602 

Operation and Maintenance Manual 

550114 

Accessories: 

401580 

Mat, Top Surface Protection 

122998 

Sebacate (synthetic oil), 1 qt. 

400503 

Syringe, 10 cc 

102817 

O-ring, Brown Viton, 2-104 

102758 

Interconnections Kit: 

401603 

1 ea. Nipple, 2.75 in., DH500 

100207 

1 ea. Nipple, 6 in., DH500 

100208 

1 ea. Nipple, 24 in., DH500 

100270 

1 ea. Elbow, 24 in., DH500 

123136 

1 ea. Adaptor, DH500 F x 1/4 in. NPT M 

102889 

1 ea. Adaptor, DH500 F x 1/4 in. NPT F 

102820 

1 ea. Adaptor, DH500 F x 37 degree (AN4) Mi 

102888 

2 ea. Gland, DH500 

100271 

5 ea. Collar, DH500 

100201 

Содержание OPG1-30000-AF

Страница 1: ...T O 33A6 4 30 1 1 August 2000 2000 DH Instruments Inc OPG1 30000 AF Oil Pressure Generator Controller Operation and Maintenance Manual NSN 6685 01 470 8667 1 of 2...

Страница 2: ...and quality of its published materials however no warranty expressed or implied is provided DH Instruments disclaims any responsibility or liability for any direct or indirect damages resulting from t...

Страница 3: ...TIC POWER DRIVE AIR 13 2 4 2 ADJUST HYDROPNEUMATIC PUMP DRIVE AIR PRESSURE 14 2 4 3 CHECK PROPER OPERATION OF HYDROPNEUMATIC PUMP AND LEAK CHECK 14 2 4 3 1 STEP ONE PURGING AIR FROM THE HYDRAULIC PUMP...

Страница 4: ...OIL AND PURGING CONTAMINATED OIL 29 4 4 PRIMING THE HYDROPNEUMATIC PUMP 30 4 4 1 PRIMING THE HYDROPNEUMATIC PUMP BY SYRINGE INJECTION 30 4 4 2 INTERNAL PURGE OF HYDROPNEUMATIC PUMP 31 4 5 CLEANING REP...

Страница 5: ...orized Service Providers 36 F FI IG GU UR RE ES S Figure 1 Front Panel 3 Figure 2 Front and Side Views with Dimensions 4 Figure 3 System Schematic 5 Figure 4 Connecting OPG1 30000 AF to an RPM3 HPMS 1...

Страница 6: ...features and functions FOR THOSE OF YOU WHO DON T READ MANUALS GO DIRECTLY TO SECTION 2 3 TO SET UP YOUR OPG1 30000 AF READ SECTION 2 4 4 AND GO TO SECTION 3 3 THIS WILL GET YOU UP AND RUNNING QUICKL...

Страница 7: ...ence and effort free operation of automation It is the standard pressure generating and control component in an HGC 30000 AF Hydraulic Gauge Calibration system as well as in a PG7302 piston gauge syst...

Страница 8: ...MPa 30 000 psi Maximum output pressure depends on pneumatic power supply see above Operating Medium Di 2 Ethyl Hexyl Sebacate same as PG7302 piston gauge and other non corrosive oils Pneumatic Power...

Страница 9: ...d indications needed to set and adjust pressure 1 PDVV Drive Air Test Oil Pressure Gauge 2 PDVV Piston Position Indicator 3 Pump Drive Air Inlet Oil Pressure Gauge 4 Pump Drive Air Set Regulator 5 Tes...

Страница 10: ...OPG1 Operation and Maintenance Manual 2000 DH Instruments Inc Page 4 1 3 2 OVERALL DIMENSIONS Figure 2 Front and Side Views with Dimensions...

Страница 11: ...3 PDVV DRIVE Air Connection 4 Top TEST Connection 14 Common DRIVE Air Connection 5 Oil Return Overflow Tube 15 DRIVE Air Filters 6 Right Side TEST Connection 16 PUMP DRIVE Pressure Gauge 7 Left Side T...

Страница 12: ...OPG1 Operation and Maintenance Manual 2000 DH Instruments Inc Page 6 N NO OT TE ES S...

Страница 13: ...l items are present and have NO visible damage Verify the items received against the parts list in Table 1 Table 1 OPG1 30000 AF Parts List DESCRIPTION PART NO OPG1 30000 AF Instrument 401602 Operatio...

Страница 14: ...tubing and fittings provided with the OPG1 accessories can also be used to connect to other systems If interconnections other than the OPG1 accessories are used select tubing and fittings rated to han...

Страница 15: ...sible Fill tank with oil if necessary Back off the tank cover until a gap for oil passage can be seen between the DUT connection shaft and the cover Pour in oil to just under the overflow tube see Sec...

Страница 16: ...ally supplied from an N2 or Air K bottle The OPG1 PDVV DRIVE connection must be supplied with NON LUBRICATED drive air The internal components are permanently lubricated The oil in lubricated air can...

Страница 17: ...ut and to identify the parts used from the interconnection kit Figure 4 shows the RPM3 HPMS installed to the right of the OPG1 It may be installed on either side using either one of OPG1 s rear side t...

Страница 18: ...nk s oil return overflow tube see Section 3 2 6 2 3 1 4 CONNECTING TO A DEVICE UNDER TEST In an HGC 30000 AF system the device under test DUT is intended to be connected on the top of the OPG1 at the...

Страница 19: ...o assure that fittings and devices connected to OPG1 are rated for the pressures at which they will be used If the DUT connection is lower than the OPG1 oil tank when the OUTLET valve is open and the...

Страница 20: ...and observe the PUMP DRIVE Gauge to set the drive air pressure to the desired level the BLUE indication on outside of gauge gives the approximate maximum oil pressure that will be generated 2 4 3 CHE...

Страница 21: ...e to the OPG1 and or the system connected to it be sure that all pressure vessels and connections are rated for the pressure levels that will be applied and that all connections have been properly tig...

Страница 22: ...1 is connected or in OPG1 itself The time required for pressure to stabilize after the pressure has been changed is directly proportional to the volume connected to OPG1 and the mechanical stability o...

Страница 23: ...lve to prime only only until pressure starts rising then use PDVV for all pressure control The and push button valves can increase pressure very quickly Observe pressure evolution carefully when opera...

Страница 24: ...disconnect the DRIVE and PDVV DRIVE pressure connection s Cap both ports with plastic caps if available Close the OUTLET valve and INLET valve Disconnect all hydraulic pressure connections and plug th...

Страница 25: ...e oil pressure reaches 200 MPa 30 000 psi The pump draws oil from the oil tank on top of OPG1 The DRIVE SET regulator 1 is used to set the pneumatic drive pressure to the pump and thus the oil output...

Страница 26: ...E Air Connection 4 Top TEST Connection 14 Common DRIVE Air Connection 5 Oil Return Overflow Tube 15 DRIVE Air Filters 6 Right Side TEST Connection 16 PUMP DRIVE Pressure Gauge 7 Left Side TEST Connect...

Страница 27: ...s determines the oil pressure that the pump will generate before stalling and that is available on demand when the INLET valve 5 is opened The PUMP DRIVE gauge 3 indicates the pump drive pressure on i...

Страница 28: ...open close position The INLET valve 5 controls the flow of oil from the hydropneumatic pump into the test system When the INLET valve is closed the pump is shut off from the test system and dead ende...

Страница 29: ...d a pressure point The actual rate of pressure change caused by the PDVV valves and PDVV valves is dependent on the test volume that is connected to OPG1 Increasing the test volume lowers the rates an...

Страница 30: ...to 200 MPa 30 000 psi It is the user s responsibility to assure that fittings and devices connected to OPG1 are rated for the pressures at which they will be used If the DUT connection is lower than...

Страница 31: ...wo conditions or incorrect fluid head corrections will be applied and the zero point will be inconsistent with other measurements See the RPM3 HPMS A30000 A6000 AF Operation and Maintenance Manual for...

Страница 32: ...no back pressure is applied to the DUT when checking the DUT zero point Initialize the test on the RPM3 HPMS A30000 A6000 AF see the RPM3 HPMS Operation and Maintenance Manual Press ENTER on the keyp...

Страница 33: ...ause the oil to become contaminated It should then be replaced and the OPG1 hydraulic system purged see Section 4 3 Prime hydropneumatic pump if it becomes cavitated If the hydropneumatic pump is run...

Страница 34: ...at is NOT covered under the product warranty and or may void the product warranty 4 2 FILLING THE TANK The oil level in the OPG1 tank should be maintained at all times Opening the INLET valve and oper...

Страница 35: ...or similar device Clean out the tank with paper towels or rags Remove all particulates that may be present Refill the tank with fresh oil to just under the overflow tube To purge OPG1 of dirty oil pro...

Страница 36: ...only required if the regular purge procedure fails see Section 2 4 3 1 Numerical references in this section refer to Section 4 2 Figure 9 To prime the pump with the syringe proceed as follows Back off...

Страница 37: ...ile keeping the OPG1 in its normal horizontal operating position This is accomplished by placing either end on separate tables and accessing the pump from beneath OPG1 or by slightly lifting the front...

Страница 38: ...for the PDVV DRIVE filter 3 and 8 10 for DRIVE filter 9 Remove the filter 3 and or 9 To reinstall the filter make the filter connections 2 and 4 or 8 and 10 Take care to insure that the filter is orie...

Страница 39: ...losed Leak in INLET valve or leak in PDVV valve s Isolate leak to INLET valve or PDVV valve s by checking whether pressure continues to increase when PDVV valves are opened or PDVV is at end of stoke...

Страница 40: ...ank empty Purge and prime pump 4 4 Pump cycles continuously without generating pressure OUTLET valve is open Close OUTLET valve 3 2 2 Pump cycles continuously without generating pressure There is a la...

Страница 41: ...es all liability vis vis third parties in respect of its acts or omissions involving use of the products In NO event shall DH Instruments be liable to purchaser for any unforeseeable or indirect damag...

Страница 42: ...nstruments Inc 4765 East Beautiful Lane Phoenix AZ 85044 5318 USA Tel 602 431 9100 Fax 602 431 9559 jbaines dhinstruments com Worldwide Minerva I P M B V Handelsweg 13 Postbus 76 1270 AB Huizen NETHER...

Страница 43: ...ic pump Sets maximum inlet pressure DUT Device or System Under Test The device that is connected to OPG1 to be tested or calibrated Gland The jam nut in a DH500 fitting that pushes the collar on the t...

Страница 44: ...that release air drive pressure from the PDVV actuator causing the PDVV plunger to move back decompressing oil and decreasing the test pressure Used to decrease pressure and for fine pressure adjustme...

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