background image

DeZURIK

   

PMV P36C and P41C Positioners  
used with DeZURIK Pneumatic Actuators 

D10327 

Page 14 

August 2012

 

Maintenance for Positioners 

Pilot Valve 

To remove the pilot valve for cleaning: 

1.  Remove the screw (1) and carefully lift out the 

complete assembly (2).  

2.  Gently remove the spool (3) from the block. 
3.  Clean the parts, using methylate cleaner or 

similar. 

4.  Blow the parts dry with compressed air. 

Note:

 If the parts show signs of wear, replace 

the assembly. Do not mix parts from other 
assemblies.  

5.  Check the O-rings, then secure and install the 

pilot valve assembly to the positioner and 

secure it with the screw (1).  

6.  Ensure the leaf spring (4) on the balance arm (5) is properly fitted in the groove on the spool (6).  
7.  Check again to ensure smooth operation of the assembly. 

Diaphragm 

On P41C positioners the I/P unit must be removed 

to reach the diaphragm. See Figure 12. 

1.  Loosen screws (1), remove the diaphragm 

cover (2).  

2.  Loosen screw (3), then remove diaphragm 

(4) and washers (5). 

3.  When installing the diaphragm, place one 

washer on each side of the diaphragm. 

Ensure the raised circle on the washers is 

facing the diaphragm. 

4.  Install the screw (3) and tighten. 
5.  Check the O-ring on the diaphragm cover 

(2), then install and secure the cover with 

screws (1). 

 

Figure 11 –  Location of Pilot Valve Spool 

 

Figure 12 –  Diaphragm Removal and 

Installation 

Содержание PMV P36C

Страница 1: ...PMV P36C AND P41C POSITIONERS USED WITH DeZURIK PNEUMATIC ACTUATORS Instruction D10327 August 2012...

Страница 2: ...ne material and take appropriate safety precautions Always wear suitable protection when dealing with hazardous pipeline materials Handle valves that have been removed from service with the assumption...

Страница 3: ...ront Cover and Indicator Cover 6 6 7 7 Reversing the Positioner Action 8 Cam Adjustment 9 Zero and Span Adjustment Span Adjustment Zero Adjustment 9 9 Resetting the Range Spring 10 Indicator Adjustmen...

Страница 4: ...in 0 43 SCFM 13 6 nl min 0 48 SCFM 0 6 MPa 87 psi 20 nl min 0 71S CFM 22 nl min 0 78 SCFM 0 8 MPa 116 psi 27 8 nl min 0 98 SCFM 30 5 nl min 1 08 SCFM 1 MPa 145 psi 35 7 nl min 1 26 SCFM 39 nl min 1 38...

Страница 5: ...vel is determined by the position of the cam 5 which is secured to the spindle 6 The spindle is connected to the actuator shaft thus providing the feedback from the actuator and valve See Figure 1 Whe...

Страница 6: ...d or similar to a dew point of at least 18 degrees F 10 C below lowest ambient temperature A 30 micron or finer filter regulator should be installed as close to the positioner as possible to ensure pr...

Страница 7: ...nit accepts 1 2 NPT or PG 13 5 cable gland See Figure 10E for wiring connections Maximum recommended wire size is 16 AWG Front Cover and Indicator Cover The front cover is secured to the pneumatic pos...

Страница 8: ...ir pressure and the input signal pressure 2 On double acting cylinders disconnect and reverse the two connections to positioner ports C1 and C2 For spring return cylinders proceed to step 3 3 Remove t...

Страница 9: ...ut 2 4 Install and adjust the indicator and install cover Zero and Span Adjustment Span Adjustment Span is adjusted with the yellow upper thumb wheel 1 located on the feedback spring See Figure 6 To a...

Страница 10: ...w so that 1 or 3 threads are showing depending on spring style 7 Reinstall the range spring assembly Indicator Adjustment To adjust the indicator remove front cover and pull the indicator upward until...

Страница 11: ...Other ranges are available on request Positioners installed in hazardous areas can be ignition sources Ensure positioners used in hazardous areas have proper fire explosion ratings Filter The filter...

Страница 12: ...fire explosion ratings 1 Turn off the supply air and remove the connecting block 1 gauge or plug from port IP and the existing gasket 4 between the positioner 2 and connecting block See Figure 9 2 Car...

Страница 13: ...O rings are in the correct places See Figure 10b 7 Tighten the I P unit with the three screws See Figure 10a Figure 10 I P Unit On Positioner 8 Connect input signal cable to port lE and tighten the c...

Страница 14: ...to the positioner and secure it with the screw 1 6 Ensure the leaf spring 4 on the balance arm 5 is properly fitted in the groove on the spool 6 7 Check again to ensure smooth operation of the assembl...

Страница 15: ...til it fits easily under the balance arm 2 3 Ensure the assembly is aligned properly against the balance arm Balance Arm The balance arm can only be removed after I P unit diaphragm and feedback sprin...

Страница 16: ...should move easily and smoothly 6 Install the lower arm and rod assembly into the positioner housing making sure the spring 6 is attached properly to the lower arm and positioner housing 7 Secure the...

Страница 17: ...rn Check pilot valve function Clean or replace pilot valve Cam is incorrectly positioned Check cam for correct setting Signal change results in actuator running to end position Positioner is loose Che...

Страница 18: ...DeZURIK PMV P36C and P41C Positioners used with DeZURIK Pneumatic Actuators D10327 Page 18 August 2012 Figure 16 Positioner Configurations...

Страница 19: ...crew 27 1 Cam locking nut 29 1 Zero cover 30 1 Cover 32 11 Ball bearing 35 1 Identification cover a Specify 1 4 NTP or G b Specify 3 15 psi or 6 30 psi Spring Assembly c Specify Flag Transparent or Op...

Отзывы: